Chapter 1 Routine maintenance and servicing

1595 Ford Fiesta RemakeTools and working facilities REF•9 Impact screwdriver Micrometer and/or vernier calipers (seeillustrations) Dial gauge (see illustration) Universal electrical multi-meter Cylinder compression gauge(see illustration) Clutch plate alignment set (seeillustration) Brake shoe steady spring cup removal tool(see illustration) Bush and bearing removal/installation set(see illustration) Stud extractors (see illustration) Tap and die set (see illustration) Lifting tackle Trolley jackBuying toolsFor practically all tools, a tool factor is thebest source, since he will have a verycomprehensive range compared with theaverage garage or accessory shop. Havingsaid that, accessory shops often offerexcellent quality tools at discount prices, so itpays to shop around.Remember, you don’t have to buy the mostexpensive items on the shelf, but it is alwaysadvisable to steer clear of the very cheaptools. There are plenty of good tools around atreasonable prices, but always aim topurchase items which meet the relevantnational safety standards. If in doubt, ask theproprietor or manager of the shop for advicebefore making a purchase.Care and maintenance of toolsHaving purchased a reasonable tool kit, it isnecessary to keep the tools in a clean andserviceable condition. After use, always wipeoff any dirt, grease and metal particles using aclean, dry cloth, before putting the tools away.Never leave them lying around after they havebeen used. A simple tool rack on the garageor workshop wall for items such asscrewdrivers and pliers is a good idea. Storeall normal spanners and sockets in a metalbox. Any measuring instruments, gauges,meters, etc, must be carefully stored wherethey cannot be damaged or become rusty.Take a little care when tools are used.Hammer heads inevitably become marked,and screwdrivers lose the keen edge on theirblades from time to time. A little timelyattention with emery cloth or a file will soonrestore items like this to a good serviceablefinish.Working facilitiesNot to be forgotten when discussing toolsis the workshop itself. If anything more thanroutine maintenance is to be carried out,some form of suitable working area becomesessential.It is appreciated that many an ownermechanicis forced by circumstances toremove an engine or similar item without thebenefit of a garage or workshop. Having donethis, any repairs should always be done underthe cover of a roof.Wherever possible, any dismantling shouldbe done on a clean, flat workbench or table ata suitable working height.Any workbench needs a vice; one with ajaw opening of 100 mm is suitable for mostjobs. As mentioned previously, some cleandry storage space is also required for tools, aswell as for any lubricants, cleaning fluids,touch-up paints and so on, which becomenecessary.Another item which may be required, andwhich has a much more general usage, is anelectric drill with a chuck capacity of at least 8mm. This, together with a good range of twistdrills, is virtually essential for fittingaccessories.Last, but not least, always keep a supply ofold newspapers and clean, lint-free ragsavailable, and try to keep any working area asclean as possible.Bush and bearing removal/installation set Stud extractor set Tap and die setREF