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Chapter 1 Routine maintenance and servicing

Chapter 1 Routine maintenance and servicing

Chapter 1 Routine maintenance and servicing

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Body electrical systems 12•1316.6a Remove all retaining screws fromthe right-h<strong>and</strong> half of the bulkhead panel(upper centre screw shown) . . .16 Windscreen wiper motor <strong>and</strong>linkage - removal <strong>and</strong> refitting2RemovalWiper motor1 Operate the wiper motor, then switch it offso that it returns to its rest position.2 Disconnect the battery negative (earth) lead(refer to <strong>Chapter</strong> 5A, Section 1).3 Dependent on model, disconnect <strong>and</strong>remove the air cleaner components asnecessary to allow access to remove thebulkhead panel.4 Remove the cooling system expansion tankas described in <strong>Chapter</strong> 3.5 Release the wiring loom, any connectors,cable-ties <strong>and</strong> hoses from the right-h<strong>and</strong> halfof the bulkhead panel, then remove its rubberseal.6 The right-h<strong>and</strong> half of the bulkhead panel issecured by screws <strong>and</strong> a single nut. The nut islocated behind the panel at the bonnet hingeend. Release the right-h<strong>and</strong> half of the panel<strong>and</strong>, having ensured that it is free to move,remove it (see illustrations).7 Unscrew the nut from the driving shaft, <strong>and</strong>pull the crank off the driving shaft taper (seeillustration).8 Undo the three wiper motor retaining bolts16.6b . . . then disengage the right-h<strong>and</strong>half of the panel from under its singleretaining nut (left-h<strong>and</strong> shown)<strong>and</strong> withdraw the motor assembly (seeillustrations). Remove the motor cover, thendisconnect the multi-plug <strong>and</strong> remove themotor from the vehicle.Linkage9 Pull the rubber seal off the bulkhead panel.10 Bring the windscreen wiper linkage to anaccessible position, using the ignition switchas a means of stopping the wiper motorreturning to the parked position.11 Disconnect the battery negative (earth)lead (refer to <strong>Chapter</strong> 5A, Section 1).12 Prise the linkages off their ball pivots asrequired, using a suitably-sized open-endedspanner. The crank has a dual (verticallystacked) ball pivot with a bellows separatingthe two linkages (see illustrations).13 If the running faces of the ball pivots aredamaged, the pivot shaft(s) or crank must berenewed.RefittingWiper motor14 Refitting is a reversal of the removalprocedure, tightening all nuts <strong>and</strong> bolts to thespecified torque. Refit the expansion tank asdescribed in <strong>Chapter</strong> 3.Linkage15 Prior to refitting, grease the ball pivotsockets on the linkages, then locate them ontheir appropriate ball pivots <strong>and</strong> press into16.7 Unscrew the nut from the wipermotor driving shaft16.8a With the crank removed from thedriving shaft taper, undo the three wipermotor retaining bolts (arrowed)position using a suitably-sized socket. Thebellows between the two linkages on thecrank must also be greased using thespecified lubricant. Refit the bulkhead panelrubber seal on completion.17 Windscreen wiper pivotshaft - removal <strong>and</strong> refitting 2Removal1 Remove the windscreen wiper arms asdescribed in Section 15.1216.8b . . . <strong>and</strong> withdraw the wiper motorassembly16.12a Windscreen wiper linkageA Removal B Refitting16.12b Windscreen wiper motor bracketwith linkage <strong>and</strong> motor. Inset showsbellows arrangement (A)1595Ford Fiesta Remake

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