Chapter 1 Routine maintenance and servicing

1595Ford Fiesta Remake11•14 Bodywork and fittings30.12 Courier rear door lower catchremovalRefitting9 Refitting is the reverse of the removalprocedure.Upper and lower door catchesRemoval10 Remove the inner trim panel, as describedin Section 29.11 Remove its four retaining screws, andwithdraw the complete latch assembly.Disconnect the upper and lower catch cablesfrom the latch assembly operatingmechanism.12 Unbolt the catch and withdraw it from thedoor (see illustration). If the cables areavailable separately (seek the advice of a Forddealer) they can be disconnected from eachcatch by releasing the retaining clip.Refitting13 Refitting is the reverse of the removalprocedure; check the adjustment of the catchbefore finally tightening the bolts.14 The striker plates can be adjusted on theirslotted mounting bolt locations, if required.31 Door window regulator -removal and refitting3Manual front regulatorRemoval1 Remove the door inner trim panel, asdescribed in Section 21.2 Locally detach the PVC sheet from the doorto allow access into the door cavity. Do not31.4 Window regulator assembly (manual, front)A Window glass liftingchannelB Regulator assemblyC RivetsD Screwstear the sheet; cut closely around the clips, asrequired.3 Remove the door window glass, asdescribed in Section 32.4 Drill the heads off the regulator securingrivets and manoeuvre the regulator assemblyfrom the door (see illustration). Lay theregulator body in the bottom of the door, thenwithdraw the gear mechanism and cablefollowed by the rigid “pillar”.Refitting5 Refit the regulator by reversing the methodof removal, ensuring that it is securely rivetedto the door.6 Refit the door window glass, as describedin Section 32.7 Re-secure the PVC sheet then refit the doorinner trim panel as described in Section 21.Electric front regulatorRemovalNote: For motor removal and refittingprocedure, refer to Chapter 12.8 Remove the door inner trim panel, asdescribed in Section 21.9 Locally detach the PVC sheet from the doorto allow access into the door cavity. Do nottear the sheet; cut closely around the clips, asrequired.10 Remove the door window glass, asdescribed in Section 32.11 Disconnect the multi-plug on the regulatormotor body, and remove the three nutssecuring the motor/winding mechanismsection of the assembly to the door.12 Drill the heads off the regulator securingrivets and manoeuvre the regulator assemblyfrom the door. Lay the regulator body in thebottom of the door, then withdraw the gearmechanism and cable followed by the rigid“pillar”.Refitting13 To refit, first position the regulatorassembly in the door, and refit the three nutssecuring the motor/winding mechanismsection.14 Re-rivet the pillar section of the regulatorassembly securely to door.15 Reconnect the multi-plug to the regulatormotor body.16 Refit the door window glass, as describedin Section 32.17 Re-secure the PVC sheet then refit thedoor inner trim panel as described in Section21.Rear regulatorRemoval18 Remove the door inner trim panel, asdescribed in Section 21.19 Locally detach the PVC sheet from thedoor to allow access into the door cavity. Donot tear the sheet; cut closely around theclips, as required.20 Drill the heads off the four regulatorsecuring rivets, and remove the two lower