Chapter 1 Routine maintenance and servicing
Chapter 1 Routine maintenance and servicing Chapter 1 Routine maintenance and servicing
1595Ford Fiesta Remake3•10 Cooling, heating and ventilation systemsNotes
4A•1Chapter 4 Part A:Fuel system - carburettor enginesContentsAccelerator cable (CTX automatic transmission models) -adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Accelerator cable (manual transmission models) - removal, refittingand adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Accelerator pedal - removal and refitting . . . . . . . . . . . . . . . . . . . . . 5Accelerator pump diaphragm (Weber TLM carburettor) -removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Air cleaner - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Air cleaner element renewal . . . . . . . . . . . . . . . . . . . . . .See Chapter 1Automatic choke (Weber TLD carburettor) - adjustment . . . . . . . . . 33Automatic choke (Weber TLD carburettor) - removal, inspectionand refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Carburettor (Weber DFTM) - description . . . . . . . . . . . . . . . . . . . . . 25Carburettor (Weber DFTM) - dismantling, cleaning, inspectionand reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Carburettor (Weber DFTM) - fast-idle speed adjustment . . . . . . . . . 26Carburettor (Weber DFTM) - removal and refitting . . . . . . . . . . . . . . 28Carburettor (Weber TLD) - description . . . . . . . . . . . . . . . . . . . . . . . 30Carburettor (Weber TLD) - dismantling, cleaning, inspectionand reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Carburettor (Weber TLD) - fast-idle speed adjustment . . . . . . . . . . . 31Carburettor (Weber TLD) - removal and refitting . . . . . . . . . . . . . . . . 35Carburettor (Weber TLDM) - description . . . . . . . . . . . . . . . . . . . . . . 18Carburettor (Weber TLDM) - dismantling, cleaning, inspection andreassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Carburettor (Weber TLDM) - fast-idle speed adjustment . . . . . . . . . 19Carburettor (Weber TLDM) - removal and refitting . . . . . . . . . . . . . . 23Carburettor (Weber TLM) - description . . . . . . . . . . . . . . . . . . . . . . . 12Degrees of difficultyEasy, suitable fornovice with littleexperience1Fairly easy, suitablefor beginner withsome experience2Fairly difficult,suitable for competentDIY mechanicCarburettor (Weber TLM) - dismantling, cleaning, inspection andreassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Carburettor (Weber TLM) - fast-idle speed adjustment . . . . . . . . . . 13Carburettor (Weber TLM) - removal and refitting . . . . . . . . . . . . . . . 15Choke cable - removal, refitting and adjustment . . . . . . . . . . . . . . . 6Fuel gauge sender unit - removal and refitting . . . . . . . . . . . . . . . . . 9Fuel pump - testing, removal and refitting . . . . . . . . . . . . . . . . . . . . 7Fuel tank - removal, inspection and refitting . . . . . . . . . . . . . . . . . . . 8Fuel tank filler pipe - removal and refitting . . . . . . . . . . . . . . . . . . . . 11Fuel tank ventilation tube - removal and refitting . . . . . . . . . . . . . . . 10General fuel system checks . . . . . . . . . . . . . . . . . . . . . .See Chapter 1General information and precautions . . . . . . . . . . . . . . . . . . . . . . . . 1Idle speed and mixture check and adjustment . . . . . . . .See Chapter 1Inlet manifold - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . 37Needle valve and float (Weber TLD carburettor) -removal, refitting and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 32Needle valve and float (Weber TLDM carburettor) -removal, refitting and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 20Needle valve and float (Weber TLM carburettor) -removal, refitting and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 14Throttle kicker control solenoid (Weber TLDM carburettor) -removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Throttle kicker unit (Weber DFTM carburettor) -removal, refitting and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 27Throttle kicker unit (Weber TLDM carburettor) -removal, refitting and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 21Underbody fuel/brake line check . . . . . . . . . . . . . . . . . . .See Chapter 1Underbonnet check for fluid leaks and hose condition . . .See Chapter 13Difficult, suitable forexperienced DIYmechanic4Very difficult,suitable for expert DIYor professional54ASpecificationsGeneralSystem type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear-mounted fuel tank, mechanical fuel pump, single WebercarburettorCarburettorType . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single or twin choke, downdraughtApplication:1.0 litre HCS engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weber (1V) TLM1.1 litre HCS engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weber (2V) TLDM1.3 HCS engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weber (2V) TLDM1.4 litre CVH engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weber (2V) DFTM1.6 litre CVH engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weber (2V) TLDFuel gradeFuel octane requirement:Engines without catalytic converter* . . . . . . . . . . . . . . . . . . . . . . . . . . 95 RON unleaded or 97 RON leadedEngines with catalytic converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 RON unleaded (leaded fuel must not be used)*Refer to dealer for latest recommendations1595Ford Fiesta Remake
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4A•1<strong>Chapter</strong> 4 Part A:Fuel system - carburettor enginesContentsAccelerator cable (CTX automatic transmission models) -adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Accelerator cable (manual transmission models) - removal, refitting<strong>and</strong> adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Accelerator pedal - removal <strong>and</strong> refitting . . . . . . . . . . . . . . . . . . . . . 5Accelerator pump diaphragm (Weber TLM carburettor) -removal <strong>and</strong> refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Air cleaner - removal <strong>and</strong> refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Air cleaner element renewal . . . . . . . . . . . . . . . . . . . . . .See <strong>Chapter</strong> 1Automatic choke (Weber TLD carburettor) - adjustment . . . . . . . . . 33Automatic choke (Weber TLD carburettor) - removal, inspection<strong>and</strong> refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Carburettor (Weber DFTM) - description . . . . . . . . . . . . . . . . . . . . . 25Carburettor (Weber DFTM) - dismantling, cleaning, inspection<strong>and</strong> reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Carburettor (Weber DFTM) - fast-idle speed adjustment . . . . . . . . . 26Carburettor (Weber DFTM) - removal <strong>and</strong> refitting . . . . . . . . . . . . . . 28Carburettor (Weber TLD) - description . . . . . . . . . . . . . . . . . . . . . . . 30Carburettor (Weber TLD) - dismantling, cleaning, inspection<strong>and</strong> reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Carburettor (Weber TLD) - fast-idle speed adjustment . . . . . . . . . . . 31Carburettor (Weber TLD) - removal <strong>and</strong> refitting . . . . . . . . . . . . . . . . 35Carburettor (Weber TLDM) - description . . . . . . . . . . . . . . . . . . . . . . 18Carburettor (Weber TLDM) - dismantling, cleaning, inspection <strong>and</strong>reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Carburettor (Weber TLDM) - fast-idle speed adjustment . . . . . . . . . 19Carburettor (Weber TLDM) - removal <strong>and</strong> refitting . . . . . . . . . . . . . . 23Carburettor (Weber TLM) - description . . . . . . . . . . . . . . . . . . . . . . . 12Degrees of difficultyEasy, suitable fornovice with littleexperience1Fairly easy, suitablefor beginner withsome experience2Fairly difficult,suitable for competentDIY mechanicCarburettor (Weber TLM) - dismantling, cleaning, inspection <strong>and</strong>reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Carburettor (Weber TLM) - fast-idle speed adjustment . . . . . . . . . . 13Carburettor (Weber TLM) - removal <strong>and</strong> refitting . . . . . . . . . . . . . . . 15Choke cable - removal, refitting <strong>and</strong> adjustment . . . . . . . . . . . . . . . 6Fuel gauge sender unit - removal <strong>and</strong> refitting . . . . . . . . . . . . . . . . . 9Fuel pump - testing, removal <strong>and</strong> refitting . . . . . . . . . . . . . . . . . . . . 7Fuel tank - removal, inspection <strong>and</strong> refitting . . . . . . . . . . . . . . . . . . . 8Fuel tank filler pipe - removal <strong>and</strong> refitting . . . . . . . . . . . . . . . . . . . . 11Fuel tank ventilation tube - removal <strong>and</strong> refitting . . . . . . . . . . . . . . . 10General fuel system checks . . . . . . . . . . . . . . . . . . . . . .See <strong>Chapter</strong> 1General information <strong>and</strong> precautions . . . . . . . . . . . . . . . . . . . . . . . . 1Idle speed <strong>and</strong> mixture check <strong>and</strong> adjustment . . . . . . . .See <strong>Chapter</strong> 1Inlet manifold - removal <strong>and</strong> refitting . . . . . . . . . . . . . . . . . . . . . . . . 37Needle valve <strong>and</strong> float (Weber TLD carburettor) -removal, refitting <strong>and</strong> adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 32Needle valve <strong>and</strong> float (Weber TLDM carburettor) -removal, refitting <strong>and</strong> adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 20Needle valve <strong>and</strong> float (Weber TLM carburettor) -removal, refitting <strong>and</strong> adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 14Throttle kicker control solenoid (Weber TLDM carburettor) -removal <strong>and</strong> refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Throttle kicker unit (Weber DFTM carburettor) -removal, refitting <strong>and</strong> adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 27Throttle kicker unit (Weber TLDM carburettor) -removal, refitting <strong>and</strong> adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 21Underbody fuel/brake line check . . . . . . . . . . . . . . . . . . .See <strong>Chapter</strong> 1Underbonnet check for fluid leaks <strong>and</strong> hose condition . . .See <strong>Chapter</strong> 13Difficult, suitable forexperienced DIYmechanic4Very difficult,suitable for expert DIYor professional54ASpecificationsGeneralSystem type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear-mounted fuel tank, mechanical fuel pump, single WebercarburettorCarburettorType . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single or twin choke, downdraughtApplication:1.0 litre HCS engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weber (1V) TLM1.1 litre HCS engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weber (2V) TLDM1.3 HCS engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weber (2V) TLDM1.4 litre CVH engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weber (2V) DFTM1.6 litre CVH engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weber (2V) TLDFuel gradeFuel octane requirement:Engines without catalytic converter* . . . . . . . . . . . . . . . . . . . . . . . . . . 95 RON unleaded or 97 RON leadedEngines with catalytic converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 RON unleaded (leaded fuel must not be used)*Refer to dealer for latest recommendations1595Ford Fiesta Remake
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