INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ...

INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ... INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ...

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Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru 2200 Aircraft EngineHydraulic Valve Lifter Models11 TABLE OF LUBRICANTSUse only oils of registered brands meeting the specification detailed at para. 2.5.Acceptable engine lubricating oils:Run in PeriodOil 80 100 120Outside Air Temp -17 o C to 25 o C 15 o C to 35 o C Above35 o CNormal OperationsOil W80 W100 W120Outside Air Temp -17 o C to 25 o C 15 o C to 35 o C Above35 o CNote: Multigrade aviation oils are also available.Figure 41. Oil System SchematicThis document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 98 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx

Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru 2200 Aircraft EngineHydraulic Valve Lifter Models12 TORQUE SPECIFICATION FOR BOLTS & NUTSPartNom. Dia (mm) Torquenm (ft.lbs)Spark Plugs 12mm 11 (8)Cylinder Head Bolts 5/16" 34 (24)Crankcase Main Studs 3/8" 40 (30)Flywheel/Gear Bolts 5/16” 34 (24)Crankshaft Prop Flange Cap Screws 3/8" 40 (30)(Lockwire – for std length flange only)Oil Pump Cap Screws 5/16" 20 (15)Tappet Cover Cap Screws 1/4" 7 (5)Starter Motor Bolts 5/16" 20 (15)Carburettor Flange Bolts 1/4" 11 (8)Engine Mount Plate Bolts 1/4" 14 (10)5/16" 16 (12)Gearbox Cover Bolts 1/4" 14 (10)Alternator & Coil Mount Bolts 1/4" 14 (10)Sump Cap Screws 1/4" 14 (10)Conrod Bolts 5/16” 24 (18)Propeller Bolts 1/4" 9.5 (7)Camshaft Gear Bolts (Lockwire) 1/4" 11 (8)Initially head bolts are assembled at 24 Ft Lb. After 25 hours head boltscan be checked at 20 Ft Lb.This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 99 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx

Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru <strong>2200</strong> Aircraft EngineHydraulic Valve Lifter Models12 TORQUE SPECIFICATION <strong>FOR</strong> BOLTS & NUTSPartNom. Dia (mm) Torquenm (ft.lbs)Spark Plugs 12mm 11 (8)Cylinder Head Bolts 5/16" 34 (24)Crankcase Main Studs 3/8" 40 (30)Flywheel/Gear Bolts 5/16” 34 (24)Crankshaft Prop Flange Cap Screws 3/8" 40 (30)(Lockwire – for std length flange only)Oil Pump Cap Screws 5/16" 20 (15)Tappet Cover Cap Screws 1/4" 7 (5)Starter Motor Bolts 5/16" 20 (15)Carburettor Flange Bolts 1/4" 11 (8)Engine Mount Plate Bolts 1/4" 14 (10)5/16" 16 (12)Gearbox Cover Bolts 1/4" 14 (10)Alternator & Coil Mount Bolts 1/4" 14 (10)Sump Cap Screws 1/4" 14 (10)Conrod Bolts 5/16” 24 (18)Propeller Bolts 1/4" 9.5 (7)Camshaft Gear Bolts (Lockwire) 1/4" 11 (8)Initially head bolts are assembled at 24 Ft Lb. After 25 hours head boltscan be checked at 20 Ft Lb.This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 99 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx

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