INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ...

INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ... INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ...

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Batch ____________ Serial No ____________ Date ____________DetailsItemBatchPart NoDescriptionBig EndMains432143214644082Crankshaft654525064Propeller Mount FlangeB/E Dia4651183Conrod 14651183246511833465118344651183546511836Conrod SHCS5/16 x 1” UNF4B8290Bearings ACLI hereby certify that the above listed parts conform with the dimensions, have been engraved, and installed as recorded.Signed ____________ Date ____________For Jabiru Aircraft Pty LtdCertificate of Approval #444128Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru 2200 Aircraft EngineHydraulic Valve Lifter Models9.2 Subassembly A – Component Register & Parts Inspection RecordCrankshaft, Propeller Mount Flange and ConrodsThis document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 82 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx

Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru 2200 Aircraft EngineHydraulic Valve Lifter Models9.3 Subassembly B – Component Assembly ProcedureCrankcase and Camshaft AssemblyNo. Details Sign DateB1 Inspect case, deburr, clean, check oil holesB2 Fit inner stud “O” ringsB3 Fit all studsB4 Fit outer oil suction and conrod welch plugsB5 Fit oil relief valve, oil pressure sender andpressure switchB6 Fit bearing shells (12)B7 Assemble and torque to 30 ft.lbsB8 Measure main tunnel and camshaftbearingsB9 Measure Cam Follower BoresB10 Fit LiftersB11 Check Camshaft End FloatB12 Check Crankshaft End FloatI hereby certify that the subassembly has been completed using the approved proceduresand data; and is fit for installation.Signed: _______________Date: ____________For Jabiru Aircraft Pty LtdProduction Certificate #444128Notes:This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 83 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx

Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru <strong>2200</strong> Aircraft EngineHydraulic Valve Lifter Models9.3 Subassembly B – Component Assembly ProcedureCrankcase and Camshaft AssemblyNo. Details Sign DateB1 Inspect case, deburr, clean, check oil holesB2 Fit inner stud “O” ringsB3 Fit all studsB4 Fit outer oil suction and conrod welch plugsB5 Fit oil relief valve, oil pressure sender andpressure switchB6 Fit bearing shells (12)B7 Assemble and torque to 30 ft.lbsB8 Measure main tunnel and camshaftbearingsB9 Measure Cam Follower BoresB10 Fit LiftersB11 Check Camshaft End FloatB12 Check Crankshaft End FloatI hereby certify that the subassembly has been completed using the approved proceduresand data; and is fit for installation.Signed: _______________Date: ____________For Jabiru Aircraft Pty LtdProduction Certificate #444128Notes:This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 83 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx

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