INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ...

INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ... INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ...

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Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru 2200 Aircraft EngineHydraulic Valve Lifter Models1.2 List of Effective PagesThe dates of issue for original & revised pages are:Page Revision Date Page Revision Date Page Revision Date1 9 6-8-10 41 9 6-8-10 81 9 6-8-102 9 6-8-10 42 9 6-8-10 82 9 6-8-103 9 6-8-10 43 9 6-8-10 83 9 6-8-104 9 6-8-10 44 9 6-8-10 84 9 6-8-105 9 6-8-10 45 9 6-8-10 85 9 6-8-106 9 6-8-10 46 9 6-8-10 86 9 6-8-107 9 6-8-10 47 9 6-8-10 87 9 6-8-108 9 6-8-10 48 9 6-8-10 88 9 6-8-109 9 6-8-10 49 9 6-8-10 89 9 6-8-1010 9 6-8-10 50 9 6-8-10 90 9 6-8-1011 9 6-8-10 51 9 6-8-10 91 9 6-8-1012 9 6-8-10 52 9 6-8-10 92 9 6-8-1013 9 6-8-10 53 9 6-8-10 93 9 6-8-1014 9 6-8-10 54 9 6-8-10 94 9 6-8-1015 9 6-8-10 55 9 6-8-10 95 9 6-8-1016 9 6-8-10 56 9 6-8-10 96 9 6-8-1017 9 6-8-10 57 9 6-8-10 97 9 6-8-1018 9 6-8-10 58 9 6-8-10 98 9 6-8-1019 9 6-8-10 59 9 6-8-10 99 9 6-8-1020 9 6-8-10 60 9 6-8-10 100 9 6-8-1021 9 6-8-10 61 9 6-8-10 101 9 6-8-1022 9 6-8-10 62 9 6-8-10 102 9 6-8-1023 9 6-8-10 63 9 6-8-10 103 9 6-8-1024 9 6-8-10 64 9 6-8-10 104 9 6-8-1025 9 6-8-10 65 9 6-8-10 105 9 6-8-1026 9 6-8-10 66 9 6-8-10 106 9 6-8-1027 9 6-8-10 67 9 6-8-10 107 9 6-8-1028 9 6-8-10 68 9 6-8-10 108 9 6-8-1029 9 6-8-10 69 9 6-8-10 109 9 6-8-1030 9 6-8-10 70 9 6-8-10 110 9 6-8-1031 9 6-8-10 71 9 6-8-10 111 9 6-8-1032 9 6-8-10 72 9 6-8-10 112 9 6-8-1033 9 6-8-10 73 9 6-8-10 113 9 6-8-1034 9 6-8-10 74 9 6-8-10 114 9 6-8-1035 9 6-8-10 75 9 6-8-10 115 9 6-8-1036 9 6-8-10 76 9 6-8-10 116 9 6-8-1037 9 6-8-10 77 9 6-8-1038 9 6-8-10 78 9 6-8-1039 9 6-8-10 79 9 6-8-1040 9 6-8-10 80 9 6-8-10Issue Notes:1 Update Torque Values2 Update Propeller Installation Details3 Update Maintenance Schedule4 Add tolerance to servicing intervals5 Add hydraulic lifter maintenance requirement6 Add additional hydraulic lifter information7 Add new engine storage details8 Prop flange fitting details added9 Starter motor overhaul, prop strike details addedThis document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 6 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx

Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru 2200 Aircraft EngineHydraulic Valve Lifter Models2 Description2.1 ModelAll Jabiru 2200 Engine Models from S/No 2068 on.2.2 General InformationWARNING:Jabiru Aircraft Pty Ltd has devoted significant resources and testing to develop theJabiru 2200 aircraft engine. This engine is intended to be installed in accordance withthe details given in the “INSTALLATION MANUAL FOR JABIRU 2200 AIRCRAFTENGINE”, document No. JEM2202. Any other uses or applications may be extremelyhazardous, leading to property damage, or injury or death of persons on or in thevicinity of the vehicle. Jabiru Aircraft Pty Ltd does not support the use of this engine inany applications which do not meet the requirements of the “INSTALLATION MANUALFOR JABIRU 2200 AIRCRAFT ENGINE”. Any non-compliant installation may render theaircraft un-airworthy and will void any warranty issued by Jabiru.The Jabiru 2200 aircraft engine is designed to be operated and maintained only in strictaccordance with this instruction and maintenance manual. Any variation of any kind,including alteration to any component at all, whether replacement, relocation,modification or otherwise which is not strictly in accordance with this manual may leadto dramatic changes in the performance of the engine and may cause unexpectedengine stoppage, engine damage or harm to other parts of the aircraft to which it maybe fitted and may lead to injury or death. Jabiru Aircraft Pty Ltd does not support anymodifications to the engine, its parts, or components. Any such actions may render theaircraft un-airworthy and will void any warranty issued by Jabiru.Maintenance and modification cannot be supervised by the manufacturer. Maintenancerequires extreme cleanliness, exact parts, precise workmanship and properconsumables. It is your responsibility to ensure absolute attention to detail no matterwho may become involved in work on this engine. Your safety, your life and yourpassenger’s lives rely on precise and accurate following of instructions in this manual.In exchange for the engine manual provided by Jabiru Aircraft Pty. Ltd. (“Jabiru”) Ihereby agree to waive, release, and hold Jabiru harmless from any injury, loss, damage,or mishap that I, my spouse, heirs, or next of kin may suffer as a result of my use of anyJabiru product, except to the extent due to gross negligence or willful misconduct byJabiru. I understand that proper skills and training are essential to minimize theunavoidable risks of property damage, serious bodily injury and death that arise fromthe use of Jabiru products.This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 7 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx

Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru <strong>2200</strong> Aircraft EngineHydraulic Valve Lifter Models1.2 List of Effective PagesThe dates of issue for original & revised pages are:Page Revision Date Page Revision Date Page Revision Date1 9 6-8-10 41 9 6-8-10 81 9 6-8-102 9 6-8-10 42 9 6-8-10 82 9 6-8-103 9 6-8-10 43 9 6-8-10 83 9 6-8-104 9 6-8-10 44 9 6-8-10 84 9 6-8-105 9 6-8-10 45 9 6-8-10 85 9 6-8-106 9 6-8-10 46 9 6-8-10 86 9 6-8-107 9 6-8-10 47 9 6-8-10 87 9 6-8-108 9 6-8-10 48 9 6-8-10 88 9 6-8-109 9 6-8-10 49 9 6-8-10 89 9 6-8-1010 9 6-8-10 50 9 6-8-10 90 9 6-8-1011 9 6-8-10 51 9 6-8-10 91 9 6-8-1012 9 6-8-10 52 9 6-8-10 92 9 6-8-1013 9 6-8-10 53 9 6-8-10 93 9 6-8-1014 9 6-8-10 54 9 6-8-10 94 9 6-8-1015 9 6-8-10 55 9 6-8-10 95 9 6-8-1016 9 6-8-10 56 9 6-8-10 96 9 6-8-1017 9 6-8-10 57 9 6-8-10 97 9 6-8-1018 9 6-8-10 58 9 6-8-10 98 9 6-8-1019 9 6-8-10 59 9 6-8-10 99 9 6-8-1020 9 6-8-10 60 9 6-8-10 100 9 6-8-1021 9 6-8-10 61 9 6-8-10 101 9 6-8-1022 9 6-8-10 62 9 6-8-10 102 9 6-8-1023 9 6-8-10 63 9 6-8-10 103 9 6-8-1024 9 6-8-10 64 9 6-8-10 104 9 6-8-1025 9 6-8-10 65 9 6-8-10 105 9 6-8-1026 9 6-8-10 66 9 6-8-10 106 9 6-8-1027 9 6-8-10 67 9 6-8-10 107 9 6-8-1028 9 6-8-10 68 9 6-8-10 108 9 6-8-1029 9 6-8-10 69 9 6-8-10 109 9 6-8-1030 9 6-8-10 70 9 6-8-10 110 9 6-8-1031 9 6-8-10 71 9 6-8-10 111 9 6-8-1032 9 6-8-10 72 9 6-8-10 112 9 6-8-1033 9 6-8-10 73 9 6-8-10 113 9 6-8-1034 9 6-8-10 74 9 6-8-10 114 9 6-8-1035 9 6-8-10 75 9 6-8-10 115 9 6-8-1036 9 6-8-10 76 9 6-8-10 116 9 6-8-1037 9 6-8-10 77 9 6-8-1038 9 6-8-10 78 9 6-8-1039 9 6-8-10 79 9 6-8-1040 9 6-8-10 80 9 6-8-10Issue Notes:1 Update Torque Values2 Update Propeller Installation Details3 Update Maintenance Schedule4 Add tolerance to servicing intervals5 Add hydraulic lifter maintenance requirement6 Add additional hydraulic lifter information7 Add new engine storage details8 Prop flange fitting details added9 Starter motor overhaul, prop strike details addedThis document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 6 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx

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