INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ...

Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru 2200 Aircraft EngineHydraulic Valve Lifter ModelsFigure 22. Drawing 9434064 – Piston Diameter5. Clean inhibitor off new rings.6. Measure end gap of rings in the cylinder and record in build sheet.7. Fit rings with dots upNote: End of oil ring expanded must be butted together. Piston rings orientatedwith joins opposite and not in thrust line.8. Fit pistons in cylinders. Oil Ring should only just enter so piston pin can befitted later.Note: Arrows on inside of pistons point in direction of rotation. Oil Rings andpistons and bore well. Notch on the piston crown faces the Propeller Flange.9. Fit front piston pin circlip.10. Fit cylinder base O Ring.11. Seal up in plastic bags ready for final assembly.7.5.1.5 Sub-Assembly D - Sump and Oil PumpD1D2D3D4D5Sump1. Clean sump and remove all gasket eliminator.2. Inspect oil pick up.1. Remove & disassemble swept plenumInspect carburettor coupling replace if it is damaged or showing signs ofdeterioration.Note: It is very important that the carburettor and coupling are free of oil. If thereis any oil present at all, it is possible for the carburettor to slip out of the coupling.This can also happen if the clamp is not positioned to the rubber edge facing thecarbyFit new induction O Rings to Induction PipesOil Pump1. Inspect oil pump inner and outer for damage to rotor surfaces2. Measure rotor clearanceThis document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 54 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx