INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ...

Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru 2200 Aircraft EngineHydraulic Valve Lifter ModelsNo. Operation Tools Required33 Tap Crankcase slightly and open Crankcase byremoving half CrankcasePlastic Mallet34 Remove both Crankcase Halves of Crankshaftand remove Cam Shaft35 Remove hydraulic valve lifter adaptors (onoutside of case) & remove lifters (8)Note - Hydraulic Valve Lifters are to bereplaced at 1000 hrs TIS.36 Remove Thrust Washers (front and rear)- 2 without tang on right half case- 2 with tang on left half caseNote- visually check for marks or scratches- keep matched to their seats37 Remove Main Bearing Inserts (12)Note- visually check for marks or scratches- keep matched to seats38 Remove Crankcase dowels. Remove O'Ringsand Discard.Note- do not attempt to remove studs as they areloctited in with 620 loctite39 Remove Oil Gallery Plugs and Oil PressureSender. Remove Oil Relief Valve.------Cylinder Head Disassembly40 Remove Valve Springs and Valves Valve Spring Compressor41 Remove Push Rod Circlips and O'Rings Internal Circlip PliersGearbox Cover Disassembly42 Remove Distributor Shafts -43 Remove Oil Seals -Crankshaft & Camshaft Disassembly44 Remove Bolts from ConrodNote¼ allen key3/8 RatchetThis document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 41 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx