INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ...

Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru 2200 Aircraft EngineHydraulic Valve Lifter ModelsNo. Operation Tools Required15 Remove Flywheel 1/4" Allen Key16 Remove Gearbox Cover 3/16" Allen Key17 Remove Engine Mount Plate 1/4" & 3/16" Allen Key18 Remove Crankshaft Timing Gear -19 Remove Lower Induction Pipes Screwdriver20 Remove SumpNote- there are screws holding the sump to theengine backing plate which are only visible withthe gearbox removed3/16" Allen Key21 Remove Exhaust and Induction Pipes 3/16" Allen Key22 Remove Tappet Covers 3/16" Allen Key23 Remove rockers and Push Rods 3/16" Allen Key24 Remove Cylinder Head 1/4" Allen Key1/2" Socket25 Remove Push Rod Tubes -26 Remove Cylinder 7/16" CrowsfootRemoval of Piston27 Remove 1 Wrist Pin Circlip Sharp Screwdriver28 Remove Wrist Pin (keep pin matched with itspiston)29 Remove Piston Rings (keep rings matched withits piston)30 Repeat Operations 27-30 on other pistons ifrequired---Crankcase Disassembly31 Remove main Stud Nuts on Front 2 studs 7/16" Socket32 Double check that every bolt is removed andsump, gear case engine mount plate, oil pumpand Front Oil Seal Carrier is removed-This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 40 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx