INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ...

Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru 2200 Aircraft EngineHydraulic Valve Lifter ModelsNo. Operation Tools Required15 Remove Tacho Lead -16 Remove Left and Right Ignition Coil Leads -17 Remove Muffler Assy 3/16" Ball End Allen Key18 Undo Engine Mount Bolts 7/16" Tube Socket7/16" Spanner19 Remove Engine from Engine Mount Frame -7.4 ENGINE DISASSEMBLYNo. Operation Tools Required1 Mount Engine on an engine stand in verticalpositionAs required for stand2 Remove Spark Plugs Spark Plug Socket3 Remove Oil Pressure Sensor 17mm Spanner4 Remove Oil Filter Oil filter tool5 Oil Pressure Valve may be removed byremoving snap ring (1)Snap Ring Pliers6 Extract Valve Seat (1), Valve (1), Spring (1) -7 Remove Oil Pump Assembly (Housing, Rotor,Stator & Backing Plate)8 Remove 4 capscrews in front oil seal carrierand break seal on crankcase1/4" Allen Key1/4" Allen Key9 Remove Fuel Line and Carburettor Flat-bladed screwdriver10 Remove Fuel Pump, Gasket and Push Rod 1/4" Allen Key11 Remove Distributor Cap Clamps, Caps andRotors5/32" Allen Key12 Remove Starter Motor 3/16" Allen Key13 Remove Alternator Mount 7/16" Socket5/16 Ring O/End spanner14 Remove Ignition Coils from Alternator Mount 3/16" Allen KeyThis document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 39 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx