INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ...
INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ... INSTRUCTION AND MAINTENANCE MANUAL FOR JABIRU 2200 ...
Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru 2200 Aircraft EngineHydraulic Valve Lifter ModelsTest run engine.i) Turn engine on starter with both ignitions OFF until oil pressure registersii) Start engine. Observe starting, warm up & acceleration behavior to maximumRPM (10 seconds max)iii) Check temperatures & pressures.iv) Stop Engine.5.4 Check After Initial 25 HoursDetails of specific operations are shown in Chapter 6 "Maintenance" of this manual.Remove engine cowlingsCheck engine mounts.Thoroughly check engine for missing or loose bolts, nuts, pins, etc.Check fit of cooling air ducts & baffles. Check the engine (including oil cooler) for signsof abrasion against cowls and ducts.Check induction and exhaust flange for loose bolts.Check safety wires, ignition wiring & hose connections.Oil Change. Refer to Chapter 6 “Maintenance” for details. Use normal aviation runningoil.Change oil filter. Inspect old filter for excessive contamination, metal filings etc.Retorque cylinder head bolts at 20 ft.lbs in diagonal patternCheck exhaust system, check exhaust cap screw tensions.Check fuel system for leaks & abrasion.Check wiring for damage & for tightness.Test run engine.v) Turn engine on starter with both ignitions OFF until oil pressure registersvi) Start engine. Observe starting, warm up & acceleration behavior to maximumRPM (10 seconds max)vii) Check temperatures & pressures.viii) Stop Engine.5.5 50 Hours CheckDetails of specific operations are shown in "Maintenance" section of this manual.This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 22 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx
Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru 2200 Aircraft EngineHydraulic Valve Lifter ModelsConduct the items shown under 25 Hour Check at above (include oil and filterchange)5.6 100 Hours CheckDetails of specific operations are shown in "Maintenance" section of this manual.Conduct the items shown under 25 Hour Check (include oil and filter change)Renew spark plugs.5.7 TBODetails of specific operations are shown in “Maintenance" section of this manual.Engine Overhaul, in accordance with Service BulletinsConduct the items shown under 25 Hour Check above. Check clearance on throttle valve shaft. If radial clearance exceeds 0.5mm (0.020"),repair carburettor.The overhaul work must be carried out to Jabiru specifications at an approvedaeronautical service facility or by an approved Jabiru Service Centre.If necessary, changes to the TBO Limit due to operational experience, will beannounced by Jabiru in a Service Bulletin.5.8 Engine PreservationThe following procedures assume that the engine is installed in a Jabiru airframe. Forother aircraft types, refer to the manufacturer's service manual. If the engine is not fitted toan airframe, ignore those items referring to the airframe.Note: Failure to store the engine for a long period period of time, in excess of 90 days,without taking the preventative measures as outlined in the manual will affect claims uponJabiru’s Limited, Express Warranty.5.8.1 Flyable StorageFlyable storage is defined as a maximum of 30 days non-operational storage.Ensure that the engine has been stopped by turning off the fuel valve, ensuring all fuelis drained from the carburettor bowl.Fit covers to engine induction air inlet and exhaust outlets to minimize moisture ingressto cylinders.Every 7 th day the propeller should be rotated through 5 revolutions, without runningthe engine. Leave the propeller in the horizontal position to ensure even distribution ofThis document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 23 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx
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Jabiru Aircraft Pty LtdInstruction & Maintenance ManualJabiru <strong>2200</strong> Aircraft EngineHydraulic Valve Lifter ModelsConduct the items shown under 25 Hour Check at above (include oil and filterchange)5.6 100 Hours CheckDetails of specific operations are shown in "Maintenance" section of this manual.Conduct the items shown under 25 Hour Check (include oil and filter change)Renew spark plugs.5.7 TBODetails of specific operations are shown in “Maintenance" section of this manual.Engine Overhaul, in accordance with Service BulletinsConduct the items shown under 25 Hour Check above. Check clearance on throttle valve shaft. If radial clearance exceeds 0.5mm (0.020"),repair carburettor.The overhaul work must be carried out to Jabiru specifications at an approvedaeronautical service facility or by an approved Jabiru Service Centre.If necessary, changes to the TBO Limit due to operational experience, will beannounced by Jabiru in a Service Bulletin.5.8 Engine PreservationThe following procedures assume that the engine is installed in a Jabiru airframe. Forother aircraft types, refer to the manufacturer's service manual. If the engine is not fitted toan airframe, ignore those items referring to the airframe.Note: Failure to store the engine for a long period period of time, in excess of 90 days,without taking the preventative measures as outlined in the manual will affect claims uponJabiru’s Limited, Express Warranty.5.8.1 Flyable StorageFlyable storage is defined as a maximum of 30 days non-operational storage.Ensure that the engine has been stopped by turning off the fuel valve, ensuring all fuelis drained from the carburettor bowl.Fit covers to engine induction air inlet and exhaust outlets to minimize moisture ingressto cylinders.Every 7 th day the propeller should be rotated through 5 revolutions, without runningthe engine. Leave the propeller in the horizontal position to ensure even distribution ofThis document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.REVISION 0 1 2 3 4 5 6 7 8 9 Dated : June 2010 Issued By: DPS Page: 23 of 116L:\files\Manuals_For_Products\Engine_Manuals\Transition\JEM2204-9_I&M_unsigned.docx