CSI 2600 Machinery Health Expert - PCMS

CSI 2600 Machinery Health ExpertProduct Data SheetMarch 2012CSI 2600 Machinery Health Expertn Portable, 24-channel machinery health monitorand analyzer helps troubleshoot your entiremachine or group of machinesn Includes transient analysis for turbo machinerystartup, coast down, and production statemonitoringn Monitor and record all channels continuouslyand simultaneously for hours, days, or weeks –unattendedn AMS Suite integration saves time and facilitatesmulti-technology integrationn PeakVue technology can be added for earlyidentification of bearing wear in paper machines,rolling mills, complex gearboxes and rollingelement bearing machinesThe CSI 2600 Machinery Health Expert combines the portabilityof the CSI 2130 Machinery Health Analyzer with the onlinecapabilities of the CSI 6500 Machinery Health Monitor.IntroductionPortable vibration analyzers are the cornerstone of a successfulpredictive maintenance program. However, some anomalies,like root cause investigations and machine train evaluations,can surpass the capabilities of even the most sophisticated2-channel portable data collector. For example, turbomachinery start-ups, coast downs and production statemonitoring require multi-channel, simultaneous recording,vibration monitoring, and real-time feedback to capturerapidly changing events across an entire machine train.For balance of plant critical machines, a mobile, multi-channelmonitoring solution with rolling element and gearboxmonitoring technology is necessary for root cause analysisand to determine if the machine will survive to the next outage.One Tool to Fit Many NeedsEmerson’s CSI 2600 Machinery Health Expert satisfies the needbetween two-channel portable analyzers and permanentlyinstalledonline vibration monitoring by borrowing the bestfrom both solutions. Before a planned outage, setup the CSI2600 to simultaneously record up to 24 channels of continuoussensor data and up to 4 tachometers for speed references.With AMS Suite: Machinery Health Manager, view waveforms,spectral data, and live orbits. Replay events using a customizedview for further analysis, or replay as a presentation to themaintenance staff. Configure the CSI 2600 for waveformprocessing using PeakVue technology, order tracking, timesynchronous averaging, or predefined parameters foradvanced analysis.The CSI 2600 can be configured and applied in a variety ofapplications — diagnosing a suspected load, speed, or batchdependentproblem, bringing a new machine online, orverifying critical speed prior to machine acceptance from thevendor.

CSI 2600 Machinery Health Expert March 2012Continuous Data Recording, No SnapshotsThe unique architecture of the monitor allows for these verypowerful capabilities:- Data recording is both continuous and simultaneous on allchannels versus infrequent snapshots of data with othertechnologies- Monitoring and recording function remain uninterrupted,even while you perform data manipulation (such as live dataviewing, analysis or even manual data extraction) via AMSMachinery ManagerThe CSI 2600 is designed to sit upright, fit in tight spaces, or layon its side to support your laptop. The hinged back door enablesdirect access to termination panels, providing numerous sensormountingoptions.Innovative, PowerfulThe CSI 2600 is a data collector, data viewer, data recorderand data manager in a single instrument. This unique tool canrecord continuous-time waveforms over 100 hours in lengthand allows you to view live plots with updates as fast as 5 timesper second. The CSI 2600 also offers:n 8-256 hours of continuous, simultaneous data recordingn Live plot displaysn Replay mode (play, rewind, fast forward, stop, auto-repeat)n Complete plot control during Replay moden Support for external hard drive arrays to extend recordingand storage optionsThe CSI 2600 Machinery Health Expert interfaces directlywith a laptop computer for immediate access to all data usingAMS Machinery Manager. The laptop can be disconnected forunattended recording.Getting Started is Simple and FastConnect the BNC cables from the protection rack or youraccelerometers to the termination panel of the CSI 2600 andturn the power switch on. With a library of database templatesto choose from, setup is simple and fast. Choose a templateand 24 channels of vibration and 4 channels of speed/phasewill begin recording. Connect the Ethernet cable and useyour laptop to view live rotor diagnostic displays. Select LiveView and your saved preferences for viewing orbits, shaftcenterlines, waveforms, spectrums, and trends automaticallydisplay.Instant ReplayThe Replay Mode is one of the most powerful analyzing toolsintroduced in AMS Machinery Manager v5.0. During ReplayMode, saved data from transient events can be used tosimulate an event in real-time. Fast forward, rewind, or useslow motion and auto-repeat to view the event. Spread plotsacross dual displays and select new filters as you replay theorbit plots. By controlling every view and all of the datagenerated by the event, you can analyze any machine eventat your own convenience.Rolling Element Bearing MonitoringThe CSI 2600 includes an option to add Emerson's PeakVuetechnology — a unique expert approach to monitoring thedistinct characteristics of bearing and gearbox problems.The PeakVue technology utilizes a 6400-line resolution, 40kHzFmax, and over 60,000 rolling element bearing fault frequencydata files to deliver the earliest indication of developingbearing faults. In addition, the CSI 2600 includes ordertracking, definable data collection strategies, configurableanalysis techniques, and unattended automatic eventbasedmonitoring for customizing the data you collect during anevent.Time waveforms can be replayed from AMS Machinery Managerto listen for machinery defects or for comparison to storedwaveforms.2 www.assetweb.com

CSI 2600 Machinery Health Expert March 2012Enclosure Specs for CSI 2600Enclosure DimensionsCSI 26008 ¼” W x 16” D x 20 ¼” HWeight29.8 lbsCase19.5W x 24.5”D x 13.75”HWeight23 lbsTemperature 0°C - 48°C0 – 95% Relative HumidityGeneral120 - 240 VAC autosensing input80 watts power consumptionX2 10/100BaseT EthernetIncludes fanCE approvedCSA approvedRecommended Laptop SpecsEmerson part number, A4500H5Dell E6410, Intel Core 2 Duo P8700, 2.53GHz4.0GB memory256MB NVIDIA Quadro NVS video driver14.1 inch wide screen display, WXGA 1280 x 800 LED160 GB hard drive, 5400 rpmWindows 7 professional8X DVD +- RW4.26 lbsDell wireless LAN3 www.assetweb.com

CSI 2600 Machinery Health Expert March 2012CSI 2600 Machinery Health Expert Includes:n Transient analysis for turbo machineryn Transient processor: 51,200 lines of resolution, 2 kHz Fmaxsimultaneousn Integration with AMS Machinery Managern Turbine replay*n 12 or 24 channels of simultaneous, continuous dataacquisitionn Live plots, updating 5 times per secondn 100+ hours of data recordingn Runout subtractionn Acceptance regions*n Drag and drop baseline on live plotsn 3D rotate cascade plots*n Integration with CSI 2130 Machinery Health Analyzern 2 or 4 speed/phase sensors channelsn 24+ user-definable analysis parameters per channeln Unattended or automatic event-based, adaptive monitoringn Event monitoring based on speed, overall vibration level,using DC input level or relay input, with Booleancombinationsn Customized filtered orbitsn Multi-colored plots for easy analysis*Optionsn PeakVue processor (6400 lines, 40 kHz Fmax) scanningn PeakVue software to export rolling element bearing andgearbox analysisn Sensors: Complete selection of accelerometer, dualtemperature/accelerometers, velometers, tachometers anddisplacement probesn Mounting pads, magnetic basesn Turbo Machinery Diagnostic training and PE credit hoursprovided by recognized leaders in this fieldn Remote configuration or analysis support via dial-up oronsite servicen BNC cables, connectors, extension cablesn Spare partsn AMS Machinery Managern External hard drive*Use the Live 3D Shaft Animation to see the motion of the shaftaround the average bearing shaft centerline. All aspects of thedisplay, including angle of view and playback speed, are controlledby the user.Replaying the 100 hour plus time buffer with the many analysistools within the optional AMS Machinery Manager software*Denotes AMS Machinery Manager v5.0 or higher4 www.assetweb.com

CSI 2600 Machinery Health Expert March 2012Order InformationCSI 2600 Machinery Health ExpertTransient DVR*, Machinery Health Processor, 24 ch, 4 tach, 4 relayTransient DVR*, Machinery Health Processor, 12 ch, 2 tach, 2 relayMachinery Health Processor, 24 ch, 4 tach, 4 relayMachinery Health Processor, 12 ch, 2 tach, 2 relayA2600T8A2600T7A2600M8A2600M7*DVR - digital vibration recorderSoftware Options for the New UserAMS Machinery Manager VibView Online only A474505Transient Analysis and Plotting Tools, per concurrent user seat(software support agreement must be up-to-date)Unlimited Online Watch and Online Config license (included with A474505)PeakVue FirmwareA474507A474500A476514Software Options for Existing AMS Machinery Manager UsersAMS Machinery Manager VibView Online onlyTransient Analysis and Plotting Tools, per concurrent user seat(software support agreement must be up-to-date)Unlimited Online Watch and Online Config license (included with A474505)PeakVue FirmwareA474505-AA474507A474500A476514Services2-day onsite startup services, including setup and informal onsite trainingHardware support, per year per unitAO-SERV-ONLINESUPPORT-26-1Accessories included in the purchase of the CSI 2600:Accessory pack includes the following:Cable ASM 3 cond with plug & rect 125vFan filter, 120mm, 45ppi foamCategory 5E patch cord, 7’, blueCable ASM RS-232 data cable, DB9M-F, 6’Conn Plug 3P straight, screw mount (PN1834916)Pelican case, 19.5” x 24.5” x 13.75”A2600ACCMHM-65010MHM-94987MHM-64986MHM-65137MHM-60251D253345 www.assetweb.com

CSI 2600 Machinery Health ExpertProduct Data SheetMarch 2012The CSI 2600 was designed for travel. It comes with a specialrugged and durable travel case