ion exchange resin - Tedimex

ion exchange resin - Tedimex ion exchange resin - Tedimex

24.11.2012 Views

ION-EXCHANGE RESINS An ion-exchange resin is an insoluble matrix in the form of small (1–2 mm diameter) beads, usually white or yellowish, fabricated from an organic polymer substrate. The material has highly developed structure of pores on the surface which are sites where ions are easily trapped and released. The trapping of ions takes place only with simultaneous releasing of other ions, thus the process is called ion-exchange. Depending on the application, there are different types of ion-exchange resin available. As beads they are widely used in different separation, purification, and decontamination processes. The most common examples are water softening and water purification. Water softening In this application, ion-exchange resins are used to replace the magnesium and calcium ions found in hard water with sodium ions. When the resin is fresh, it contains sodium ions at its active sites. When in contact with a solution containing magnesium and calcium ions (but a low concentration of sodium ions), the magnesium and calcium ions preferentially migrate out of solution to the active sites on the resin, being replaced in solution by sodium ions. This process reaches equilibrium with a much lower concentration of magnesium and calcium ions in solution than was started with. The resin can be recharged by washing it with a solution containing a high concentration of sodium ions (e.g. it has large amounts of common salt (NaCl) dissolved in it). The calcium and magnesium ions migrate off the resin, being replaced by sodium ions from the solution until a new equilibrium is reached. Water purification In this application, ion-exchange resins are used to remove poisonous (e.g. copper) and heavy metal (e.g. lead or cadmium) ions from solution, replacing them with more innocuous ions, such as sodium and potassium. Few ion-exchange resins remove chlorine or organic contaminants from water - this is usually done by using an activated charcoal filter mixed in with the resin. There are some ion-exchange resins that do remove organic ions, such as MIEX (magnetic ion-exchange) resins. Domestic water purification resin is not usually recharged - the resin is discarded when it can no longer be used. g:\homepage - 2010\dateien sar\ion exchange resin.doc 27.04.11 Tedimex GmbH · Hittfelder-Kirchweg 21 · D-21220 Seevetal phone: +49 4105 598 62 10 · fax +49 4105 598 62 20 · sales@tedimex.de · www.tedimex.de

ION-EXCHANGE RESINS<br />

An <strong>ion</strong>-<strong>exchange</strong> <strong>resin</strong> is an insoluble matrix<br />

in the form of small (1–2 mm diameter)<br />

beads, usually white or yellowish, fabricated<br />

from an organic polymer substrate. The<br />

material has highly developed structure of<br />

pores on the surface which are sites where<br />

<strong>ion</strong>s are easily trapped and released. The<br />

trapping of <strong>ion</strong>s takes place only with<br />

simultaneous releasing of other <strong>ion</strong>s, thus<br />

the process is called <strong>ion</strong>-<strong>exchange</strong>.<br />

Depending on the applicat<strong>ion</strong>, there are<br />

different types of <strong>ion</strong>-<strong>exchange</strong> <strong>resin</strong><br />

available. As beads they are widely used in<br />

different separat<strong>ion</strong>, purificat<strong>ion</strong>, and<br />

decontaminat<strong>ion</strong> processes. The most<br />

common examples are water softening and<br />

water purificat<strong>ion</strong>.<br />

Water softening<br />

In this applicat<strong>ion</strong>, <strong>ion</strong>-<strong>exchange</strong> <strong>resin</strong>s are used to replace the magnesium and calcium<br />

<strong>ion</strong>s found in hard water with sodium <strong>ion</strong>s. When the <strong>resin</strong> is fresh, it contains sodium <strong>ion</strong>s<br />

at its active sites. When in contact with a solut<strong>ion</strong> containing magnesium and calcium <strong>ion</strong>s<br />

(but a low concentrat<strong>ion</strong> of sodium <strong>ion</strong>s), the magnesium and calcium <strong>ion</strong>s preferentially<br />

migrate out of solut<strong>ion</strong> to the active sites on the <strong>resin</strong>, being replaced in solut<strong>ion</strong> by sodium<br />

<strong>ion</strong>s. This process reaches equilibrium with a much lower concentrat<strong>ion</strong> of magnesium and<br />

calcium <strong>ion</strong>s in solut<strong>ion</strong> than was started with.<br />

The <strong>resin</strong> can be recharged by washing it with a solut<strong>ion</strong> containing a high concentrat<strong>ion</strong> of<br />

sodium <strong>ion</strong>s (e.g. it has large amounts of common salt (NaCl) dissolved in it). The calcium<br />

and magnesium <strong>ion</strong>s migrate off the <strong>resin</strong>, being replaced by sodium <strong>ion</strong>s from the solut<strong>ion</strong><br />

until a new equilibrium is reached.<br />

Water purificat<strong>ion</strong><br />

In this applicat<strong>ion</strong>, <strong>ion</strong>-<strong>exchange</strong> <strong>resin</strong>s are used to remove poisonous (e.g. copper) and<br />

heavy metal (e.g. lead or cadmium) <strong>ion</strong>s from solut<strong>ion</strong>, replacing them with more innocuous<br />

<strong>ion</strong>s, such as sodium and potassium.<br />

Few <strong>ion</strong>-<strong>exchange</strong> <strong>resin</strong>s remove chlorine or organic contaminants from water - this is<br />

usually done by using an activated charcoal filter mixed in with the <strong>resin</strong>. There are some<br />

<strong>ion</strong>-<strong>exchange</strong> <strong>resin</strong>s that do remove organic <strong>ion</strong>s, such as MIEX (magnetic <strong>ion</strong>-<strong>exchange</strong>)<br />

<strong>resin</strong>s. Domestic water purificat<strong>ion</strong> <strong>resin</strong> is not usually recharged - the <strong>resin</strong> is discarded<br />

when it can no longer be used.<br />

g:\homepage - 2010\dateien sar\<strong>ion</strong> <strong>exchange</strong> <strong>resin</strong>.doc<br />

27.04.11<br />

<strong>Tedimex</strong> GmbH · Hittfelder-Kirchweg 21 · D-21220 Seevetal<br />

phone: +49 4105 598 62 10 · fax +49 4105 598 62 20 · sales@tedimex.de · www.tedimex.de


MB 400<br />

MB 400 <strong>resin</strong> is a ready for use mixture of powdered cat<strong>ion</strong> and an<strong>ion</strong> <strong>exchange</strong> <strong>resin</strong>s. This<br />

<strong>resin</strong> is designed to be applied to pre-coat filters to demineralise and filter liquids to a high<br />

degree of purity.<br />

MB 400 <strong>resin</strong> is the ideal choice for the treatment of neutral or slightly alkaline condensates<br />

and offers the following advantages:<br />

• Total absence of unpleasant smell,<br />

• Highly efficient filtrat<strong>ion</strong>,<br />

• Cycles usually longer, resulting in less <strong>resin</strong> consumpt<strong>ion</strong>,<br />

• Reduct<strong>ion</strong> in the volume of spent <strong>resin</strong> sludge to be destroyed or stored.<br />

MB 400 <strong>resin</strong> is prepared from <strong>resin</strong>s which have been nearly 100% regenerated with a<br />

high-purity reagent.<br />

Typical Properties<br />

These properties are typical but do not constitute specificat<strong>ion</strong>s !<br />

Cat<strong>ion</strong> component 75% dry weight<br />

An<strong>ion</strong> component 25% dry weight<br />

Ionic form as shipped H + /OH -<br />

Cat<strong>ion</strong>ic <strong>exchange</strong> capacity 4,8 meq/g of dry <strong>resin</strong> (minimum)<br />

An<strong>ion</strong>ic <strong>exchange</strong> capacity 3,5 meq/g of dry <strong>resin</strong> (minimum)<br />

Moisture content 52 to 57% (approximate)<br />

Purity<br />

Convers<strong>ion</strong> H + > 98% OH - > 94%<br />

Iron < 50 ppm of dry matter<br />

Copper < 50 ppm of dry matter<br />

Aluminium < 50 ppm of dry matter<br />

Heavy metals (as Lead) < 10 ppm of dry matter<br />

Typical Condit<strong>ion</strong>s of Use<br />

Quantity 0,7 to 1 kg/m 2 of filter area<br />

Filtrat<strong>ion</strong> rate 5 to 10 m/h, usually about 8 m/h, i.e, 8 m 3 /m 2 /h of filter area<br />

Temperature 60 to 100°C (100°C in a thermal power stat<strong>ion</strong>)<br />

Pressure drop Pressure drop due to the micro-<strong>resin</strong> is very low (no<br />

turbidity in the supernatant) usually 0,05 to 0,1 bar<br />

(excluding the pressure drop due to the filter) at the<br />

Precoat replacement<br />

beginning of the cycle<br />

Pressure drop: 1,5 to 1,8 bar or conductivity: 1µS/cm or<br />

effluent = influent or <strong>ion</strong>ic leakage<br />

We reserve the right to change specificat<strong>ion</strong>s without further notice !<br />

g:\homepage - 2010\dateien sar\<strong>ion</strong> <strong>exchange</strong> <strong>resin</strong>.doc<br />

27.04.11<br />

<strong>Tedimex</strong> GmbH · Hittfelder-Kirchweg 21 · D-21220 Seevetal<br />

phone: +49 4105 598 62 10 · fax +49 4105 598 62 20 · sales@tedimex.de · www.tedimex.de


MB 20<br />

AMBERLITE MB20 is an <strong>ion</strong>ically equilibrated mixed bed <strong>resin</strong>. Ready for use, it is a mixture<br />

of a strongly acidic cat<strong>ion</strong> <strong>exchange</strong>r with a strongly basic type 1 an<strong>ion</strong> <strong>exchange</strong>r.<br />

AMBERLITE MB20 has been developed for the product<strong>ion</strong> of high purity water. It can be<br />

used for all applicat<strong>ion</strong>s requiring totally demineralised water, free of silica and of carbon<br />

dioxide.<br />

PROPERTIES<br />

Composit<strong>ion</strong> in volume *1<br />

Cat<strong>ion</strong> component : 38 to 44 %<br />

An<strong>ion</strong> component : 56 to 62 %<br />

Ionic form as shipped H + / 0H -<br />

Bulk density *1<br />

665 to 740 g/l<br />

Chemical stability Insoluble in water, dilute solut<strong>ion</strong> of<br />

acids and bases or common solvents<br />

*1 = Contractual value<br />

Test methods are available on request.<br />

SUGGESTED OPERATING CONDITIONS<br />

Maximum operating temperature 60°C<br />

Minimum bed depth 700 mm<br />

Service flow rate 20 to 40 BV/h *2<br />

Regenerants Cat<strong>ion</strong> component : HCl or H2S04<br />

An<strong>ion</strong> component : NaOH<br />

*2 = 1 BV (bed volume) = 1m³ solut<strong>ion</strong> per m³ <strong>resin</strong><br />

We reserve the right to change specificat<strong>ion</strong>s without further notice !<br />

g:\homepage - 2010\dateien sar\<strong>ion</strong> <strong>exchange</strong> <strong>resin</strong>.doc<br />

27.04.11<br />

<strong>Tedimex</strong> GmbH · Hittfelder-Kirchweg 21 · D-21220 Seevetal<br />

phone: +49 4105 598 62 10 · fax +49 4105 598 62 20 · sales@tedimex.de · www.tedimex.de


AMBERJET 1200 Na<br />

AMBERJET 1200 Na is a uniform particle size, high quality, strong acid cat<strong>ion</strong> <strong>exchange</strong>r<br />

designed for use in all water treatment applicat<strong>ion</strong>s: softening as well as demineralisat<strong>ion</strong>.<br />

The uniformity and mean particle size of AMBERJET 1200 Na has been optimised for<br />

use in industrial equipment. In H + cycle, it can be used in mixed bed applicat<strong>ion</strong>s paired with<br />

AMBERJET 4200 CL.<br />

AMBERJET 1200 Na can be directly substituted for convent<strong>ion</strong>al gel cat<strong>ion</strong> <strong>exchange</strong> <strong>resin</strong><br />

in new equipment and in rebeds of existing installat<strong>ion</strong>s.<br />

PROPERTIES<br />

Matrix Styrene divinylbenzene copolymer<br />

Funct<strong>ion</strong>al groups SO3<br />

Physical form Insoluble, amber beads<br />

Ionic form as shipped Na +<br />

<strong>exchange</strong> capacity * > 2,0 eq /l (Na + form)<br />

Moisture holding capacity * 43 to 47 % (Na + form)<br />

Shipping weight 850 g/L<br />

Specific gravity 1,26 to 1,30 (Na + form)<br />

Uniformity coefficient * < 1,2<br />

Harmonic mean size 620 ± 50 pm<br />

Fines content * < 0,300 mm : 0.1 % max<br />

Coarse beads > 0,850 mm : 10 % max<br />

Maximum reversible swelling Na + → H + : 10 %<br />

* = Contractual value Test methods are available on request.<br />

SUGGESTED OPERATING CONDITIONS<br />

Minimum bed depth 800 mm<br />

Service flow rate 5 to 50 BV/h **<br />

Maximum service velocity 60 m/h<br />

Regenerant NaCl HCl H2S04<br />

Level 50 - 240 40 - 150 40 - 200<br />

Concentrat<strong>ion</strong> 10 4 - 10 1 - 8<br />

Flow rate 2 - 8 2 - 5 2 - 20<br />

Minimum contact time 20 minutes<br />

Slow rinse 2 BV at regenerat<strong>ion</strong> flow rate<br />

Fast rinse 1 to 3 BV at service flow rate<br />

** 1 BV (Bed Volume) = 1 m3 solut<strong>ion</strong> per m3 <strong>resin</strong><br />

We reserve the right to change specificat<strong>ion</strong>s without further notice !<br />

g:\homepage - 2010\dateien sar\<strong>ion</strong> <strong>exchange</strong> <strong>resin</strong>.doc<br />

27.04.11<br />

<strong>Tedimex</strong> GmbH · Hittfelder-Kirchweg 21 · D-21220 Seevetal<br />

phone: +49 4105 598 62 10 · fax +49 4105 598 62 20 · sales@tedimex.de · www.tedimex.de


AMBERJET 4200 CL<br />

AMBERJET 4200 CL is a uniform particle size, gelular, high quality, strong base type 1<br />

an<strong>ion</strong> <strong>exchange</strong>r designed for use in all general demineralizat<strong>ion</strong> systems. The uniformity<br />

and mean particle size of AMBERJET 4200 CL have been optimized for use in industrial<br />

equipment including mixed beds, when paired with AMBERJET 1200 H, AMBERJET 1200<br />

Na or AMBERJET 1500 H.<br />

AMBERJET 4200 CL can be directly substituted for convent<strong>ion</strong>al gel an<strong>ion</strong> <strong>exchange</strong> <strong>resin</strong><br />

in new equipment and in rebeds of existing installat<strong>ion</strong>s.<br />

PROPERTIES<br />

Matrix Styrene divinylbenzene copolymer<br />

Funct<strong>ion</strong>al Groups Type 1 quaternary amine<br />

Physical Form Insoluble, light amber beads<br />

Ionic Form as Shipped Chloride<br />

Total Exchange Capacity 1.30 meq/ml minimum (C1 - form)<br />

Moisture Holding Capacity 49 to 55% (C1 - form)<br />

Shipping Weight 42 lbs/ft³<br />

Harmonic mean size 0.60 to 0.80 mm<br />

Uniformity Coefficient 1.25 maximum<br />

Maximum Reversible Swelling Cl - → OH - : approximately 20 %<br />

Test methods are available on request.<br />

SUGGESTED OPERATING CONDITIONS<br />

pH Range 0 - 14<br />

Maximum Operating Temperature 140 °F (OH - form) / 170 °F (C1 - form)<br />

Minimum Bed Depth 24 inches<br />

Service Flow Rate 1 to 6 gpm/ft³<br />

Maximum Service Velocity 25 gpm/ft 2<br />

Regenerant (100% basis) NaOH<br />

Maximum Regenerat<strong>ion</strong> Temperature 120 °F maximum<br />

Flow Rate 0.25 - 1 gpm/ft³<br />

Concentrat<strong>ion</strong> 2 - 5 %<br />

Level 3 - 10 lbs/ft³<br />

Minimum Contact Time 20 minutes<br />

Slow Rinse 15 gal/ft³ at regenerat<strong>ion</strong> flow rate<br />

Fast Rinse 25 to 50 gal/ft³ at service flow rate<br />

We reserve the right to change specificat<strong>ion</strong>s without further notice !<br />

g:\homepage - 2010\dateien sar\<strong>ion</strong> <strong>exchange</strong> <strong>resin</strong>.doc<br />

27.04.11<br />

<strong>Tedimex</strong> GmbH · Hittfelder-Kirchweg 21 · D-21220 Seevetal<br />

phone: +49 4105 598 62 10 · fax +49 4105 598 62 20 · sales@tedimex.de · www.tedimex.de

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!