Neuheiten Innovations - Schüco

Neuheiten
Innovations
Innovationen und Erweiterungen der Schüco Stahlsysteme Jansen
New products and enhancements to Schüco steel systems Jansen

Museum Le Bois du Cazier, Marcinelle/BE
(System: Janisol windows)

Janisol Arte
Construction and renovation true to the original style
Slimline solution for sustainable modernisation of
buildings. Janisol Arte is the first choice for the redesign of
former factory buildings. The new generation of steel profiles
allows the reconstruction of industrial and loft glazing on the one
hand, and meets the requirement for modern thermal insulation,
on the other. This offers specifiers and architects plenty of creative
freedom. Glass with small modular dimensions and a high level of
stability can be used with the extremely slender steel profile.
The profiles are available with face widths of just 40 mm and a
frame and vent face dimension of just 60 mm. With the thermally
insulated Janisol Arte profiles, inward and outward-opening units
can be constructed, as side-hung, bottom-hung, top-hung or
projected top-hung windows.
10 15
25
3 57
60
15
10 15
40
3 57
60
15
10 15
40
3 57
60
15
10 15
40
3
3 54 3
60

Janisol Arte
4
15 20
35
A - A
B - B
40 20 15
20 40 40 40
20
A A B B
35

15 40 20 40 20 40 15
C - C
A - A
15 40 15
15
35
20
B - B
60
C
A A
B B
C
20
5
35
15

Reinhold-Würth Hochschule,
Künzelsau/DE (System: VISS TVS vertical)

VISS HI
Highly insulated steel façade
Steel façade system to passive house standard. VISS HI is the first steel profile system
to meet the stringent requirements for the components for passive houses. With the new
polythene foam insulating cores, VISS HI achieves excellent U f values of up to 0.74 W/m 2 K
(including screw factor). The innovative insulating cores can be used in every VISS system for
vertical façades with infill unit thicknesses from 28 to 70 mm and with face widths of 50 or
60 mm. It is easy to insert the insulating cores into the glazing rebate space. The simple and
economical installation of VISS HI insulating cores provides an interesting option not just in
new build projects, but also for the energy-efficient renovation of older façades.
Insulating core
450.065
10 10
32
32
Insulating core
450.066
10 10
42
42
10
10
Insulating core
450.067
Insulating core
450.068
10
10
7

VISS HI – U f values
Insulating core 450.065: Mullion 50/60 mm
Glass 28 – 37 mm
VISS 50 mm: U f = 1.0 – 0.86 W/m 2 K
VISS 60 mm: U f = 1.0 – 0.85 W/m 2 K
Insulating core 450.066: Transom 50/60 mm
8
28 - 37
Glass 28 – 37 mm
VISS 50 mm: U f = 1.1 – 0.96 W/m 2 K
VISS 60 mm: U f = 1.1 – 0.94 W/m 2 K
The 0.14 W/m 2 K influence of the screw
fixing is taken into account.
10° 10°
28 - 37
Highly insulated steel façades to passive house standard
Insulating core 450.067: Mullion 50/60 mm
Glass 38 – 70 mm
VISS 50 mm: U f = 0.86 – 0.75 W/m 2 K
VISS 60 mm: U f = 0.85 – 0.74 W/m 2 K
Insulating core 450.068: Transom 50/60 mm
38 - 70
Glass 38 – 70 mm
VISS 50 mm: U f = 0.96 – 0.82 W/m 2 K
VISS 60 mm: U f = 0.94 – 0.75 W/m 2 K
38 - 70

VISS SG
Simple but effective
A high-tech façade in no time at all. Structural glazing
façades are currently en vogue in architecture. Steel and its
outstanding structural properties allow specifiers and architects
to exploit this trend to the full. Glass surfaces up to 2.5 x 5.0 m
can visually enhance the transparency of the building envelope.
Various glass anchors allow the installation of double or triple
insulating glazing up to a thickness of 70 mm. The Jansen VISS SG
system can be combined with any VISS profile with face widths of
50 and 60 mm and with the VISS Basic solution which can be
mounted on any support. This provides a large variety of options
with minimal additional components.
9

VISS façade doors
«Both» instead of «Neither»
Congruent design of façades and doors. The VISS façade doors are designed
as a specific project solution based on a mullion/transom construction. It means that
floor-to-ceiling and module field doors, which are almost identical to the façades, can
be constructed. VISS façade doors must be operated as inward-opening from the inside.
For the most part, they are used as service doors or where a large door or gates are
required. With the special design principle, very large door systems and installation
situations exposed to strong sunlight are not critical for VISS façade doors in terms of
the bimetallic effect. The profile depth may also vary according to the structural and
aesthetic requirements. The VISS façade doors are fitted with double rebate gaskets,
which are installed in the thermally insulated aluminium rebate profiles inserted
continuously in the door rebate.
Closing technology has a concealed espagnolette bolt to the bottom and top. The outside
view of the doors can be designed in the same way as the VISS façade with a wide variety
of cover profiles. This design principle also allows the fabrication of outward-opening
parallel-opening windows.

A
C - C
Alternatives with floor seal
A - A
B - B
B B
11
C
C

VISS – new products
VISS I x tra laser-optimised, load-bearing profiles.
Profiles processed using a high performance laser offer
the highest levels of precision when cutting and welding
joints for a perfect look. Laser processing offers new
possibilities in profile design and geometry. Hole patterns
or recesses can be fabricated in 2D in a cost-effective
manner prior to welding. Likewise, the contour cuts
can be used creatively and for structural optimisation.
And VISS I x tra profiles can be freely combined with
the tried-and-tested Jansen VISS systems.
12
Effective solutions for façade construction
Flat cover cap. Thanks to the new flat cover
cap with a projection of just 5 mm over the
glazing plane, VISS façades achieve a certain
elegance. From a distance, they have the
appearance of structural glazing. It is very
easy to install flat cover caps. The cover cap
has two parts and consists of a pre-punched
screw-on profile and a clip profile. As for the
VISS system, they are screwed to the isolators,
ensuring a non-thermal bridging clamp ring
connection. The screws are covered with a
narrow clip profile. There is also the option
to use an additional colour if desired.

Konferenzzentrum Hotel am See, Salzgitter/DE
(System: VISS TVS vertical)

EI60 EI60
22.5
50
95
Janisol C4 EI60 / EI90
Modern high-performance ceramics. Janisol C4 is a complete
profile system for fire doors and glazing which meets the highest
requirements on safety, function and design. A basic depth of
70 mm achieves fire resistant classes up to EI90. The success of
Janisol C4 lies in the perfect combination of materials. The steel
profiles are filled with an innovative, specially developed ceramic
board. While steel provides sufficient stability in the event of a
fire, the ceramic compound protects from the heat.
14
22.5
EI60
70
Fire resistant to the highest degree
Simple and safe fabrication. Another important
benefit is the simple and safe fabrication of Janisol C4.
This ceramic board forms a strong attachment to the
steel profile, which is not affected by cutting or creating
lock recesses. Due to its chemical properties, the ceramic
board does not affect the steel surface finish, even upon
contact with fluids. Consequently, sheet metal profiles
can also be filled.
Wiring. Since Janisol C4 constructions are often used
for escape routes, wiring of the door systems is often
required to be connected to monitoring devices. A cable
duct is therefore available as standard, which allows
simple and safe electrical connections –which can also
be retrofitted if required.
EI60 EI60
87.5 5 62.5
155

EI90 EI90
22.5
50
95
Multi-purpose system. Janisol C4 permits the use of narrow
outer frame profiles. The fabricator also has recourse to a wide
selection of various glass thicknesses and panels. Centre glazing
is also possible. The profile range, fittings, accessories and fabrication
aids are identical for EI60 and EI90. The only difference
is the choice of glazing. This ensures maximum efficiency in
planning and storage, as well as in fabrication and installation.
The appearance of the Janisol C4 fire-resistant construction
is identical to the other Jansen fire protection barriers and the
thermally insulated Janisol profiles. This means the Jansen
modular system can still be used.
22.5
2
1
EI90 EI90
1 Ceramic fibre board
2 Cable duct / espagnolette bolt
3 Intumescent strip
4 EPDM glazing gasket
5 Extremely fire-resistant door gasket
5
3
3
4
EI90 EI90
22.5
25 25 22.5
Approvals. Renowned test institutes across Europe
have thoroughly tested the Janisol C4 fire protection
system. The values achieved meet the highest standards.
The various fire protection requirements of different
countries and ongoing technological advancements
require continuous testing. Please contact us for details
regarding approvals.
15
95

Tempelhofer Hafen, Berlin/DE
(System: Janisol doors)

Janisol CE
CE marking of Janisol and Janisol Primo
Tested and approved in accordance with
European standards. Janisol and Janisol Primo
were successfully tested and certified in accordance
with the European product standard EN 14351-1.
The steel profile systems meet the high requirements
as single-leaf and double-leaf doors as well as
windows with excellent performance values. New
to the Jansen range is a thermally insulated base
profile, which ensures disability-friendly thresholds.
The ongoing development and continuously extended
range makes Janisol the preferred steel system for
pioneering structures.
Performance values for single-leaf doors:
Air permeability: Class 2
Wind load: C2
Watertightness: 3A
Sound reduction: bis 45 dB
Thermal insulation: ≥ U f 2,0 W/m 2 K
Bullet resistance: FB4 NS
Burglar resistance: WK3
Performance values for single-leaf windows:
Air permeability: Class 4
Wind load: C5 / B5
Watertightness: 8A
Sound reduction: bis 45 dB
Thermal insulation: ≥ U f 2,4 W/m 2 K
Bullet resistance: FB4 NS
Burglar resistance: WK3
Performance values for double-leaf doors:
Air permeability: Class 2
Wind load: C2
Watertightness: 2A
Sound reduction: bis 44 dB
Thermal insulation: ≥ U f 2,0 W/m 2 K
Bullet resistance: FB4 NS
Burglar resistance: WK3
Performance values for double-leaf windows:
Air permeability: Class 3
Wind load: C3 / B3
Watertightness: 8A
Sound reduction: bis 44 dB
Thermal insulation: ≥ U f 2,4 W/m 2 K
17

Sheet metal clad fire doors
For high design standards. The sheet metal clad fire doors
of Janisol 2 EI30 can be fabricated as single and double-leaf doors
with or without glazed sections. The door leaf and outer frame
profiles are flush-fitted and therefore lend the construction an
elegant appearance. The system provides plenty of scope for
creativity whether it is with glazed side sections or toplights. In
addition to aesthetic criteria, the Janisol 2 sheet metal clad fire
doors are distinguished by their simple and efficient fabrication.
Smooth sheets can be welded or bonded, removing the complication
of folding sheet metal. In addition, all Janisol 2 fittings can
be used; vertical joint and horizontal safety bars are easy to attach.
18
Fire doors made to order
Welded sheet metal Welded/glued sheet metal
Glued sheet metal Fitted sheet metal

630.013.2 Z
The sheet metal clad fire doors were successfully tested and approved in accordance with
EN 1634-3 (smoke) and DIN 18095 (smoke protection).
600.010.2 Z
EI30
600.008.2 Z EI30
600.008.2 Z
600.010.2 Z
601.685.2 Z 630.416.2 Z
600.010.2 Z
630.416.2 Z
600.010.2 Z
19
630.013.2 Z
601.685.2 Z

Gewerbeschule Beiertsheimer Feld, Karlsruhe/DE
(System: Janisol folding wall)

Jansen folding wall
Flexible room design
Steel folding wall – thermally broken or non-insulated. The
Jansen folding wall is based on the Janisol thermally insulated system
and the Jansen Economy 60 non-insulated system. Flexible in use, the
Jansen folding wall system can be used as a room divider as well as for
outside areas, available as inward-opening or outward-opening. Insulated
and non-insulated folding walls look identical and have the same face
width. A compatible range of fittings and accessories ensures proper,
smooth and quiet operation. A range of designs is available for the
threshold. Depending on the size and loading, profiles with a face width
of 25 mm or 50 mm can be used. The load-bearing capacity of the top
running gear is up to 200 kg, which permits leaf weights of up to 100 kg.
105 100
21

Jansen-Economy 50-10
Small cause with great effect. A larger rebate space of 8 to
10 mm provides the metal fabricator with an even more efficient
lock installation and opens up a wide range of fittings options.
The profile shapes and basic depths of the system are identical to
the Jansen Economy 50 profiles with stainless steel types 1.4307
and 1.4404. This makes it easy for the architect and designer to
combine the profile series and for the metal fabricator to use
identical fittings and accessories. The screw-type Jansen 3D barrel
hinge can also be used in the Jansen Economy 50-10 system.
The Jansen Economy 50-10 system is continuously tested and
classified in accordance with the current European product
standards for internal doors (EN 13451-2) as well as for smoke
and fire doors (E/EW).
22
30.007 30.407
10 mm
Jansen Economy 50 with 10 mm fold

Profile range
15 10 15
30.006
30.006 Z
30.007
30.007 Z
30.008
30.008 Z
30.006
40
1.5
3 4 36 7
50
40 10 15
65
1.5
3 4 36 7
50
65 10 15
90
30.107
1.5
3 4 36 7
50
20 15 10 15
60
30.106
30.106 Z
30.107
30.107 Z
30.108
30.108 Z
Jansen-Economy 50-10
1.5
3 4 36 7
50
20 40 10 15
85
1.5
3 4 36 7
50
20 65 10 15
110
1.5
3 4 36 7
50
30.407 30.107
20
30.406
30.406 Z
20
30.407
30.407 Z
20
30.408
30.408 Z
15 10 15
60
1.5
3 4 36 7
50
40 10 15
85
1.5
3 4 36 7
50
65 10 15
25 10 50 20 20 50 10 50 20
20
50 10 25
110
30.107
1.5
3 4 36 7
50
30.006
23

Frank O. Gehry-Building,Basle/CH
(System: Janisol 2 stainless steel doors)

Anti-finger-trap doors
Safety and design perfectly combined. The rounded half
profiles minimise the risk of injury at the secondary closing edge.
This can prevent crushing and shearing points as per DIN 18650.
With maintenance-free, high-performance pivot hinges, Janisol antifinger-trap
doors are particularly suitable for buildings frequently
used by the public, e.g. shopping centres, schools or hospitals.
Janisol anti-finger-trap doors meet the product standard EN 14351-1
for external doors and are CE certified. The cable link connector
from the frame to the leaf is concealed in the top pivot hinge. The
anti-finger-trap doors are compatible with the Janisol and Jansen
Economy 60 range of profiles. Integrated door closers and automatic
side-hung door drives can also be installed.
Well-rounded for safety
25

ProSol TF
Saving energy and generating energy
Sustainable solution for façades made of steel and glass: By installing Schüco ProSol TF, the
functional properties of the steel façade are extended by adding functions to generate energy and to
provide solar shading. The thin-film modules are particularly suitable for integration into the building
envelope due to their specific product attributes. The uniform look, variable degrees of transparency
and size of panes up to 5.72 m 2 (2600 x 2200 mm) provide maximum architectural freedom. ProSol TF
can be installed anywhere in a VISS façade, as semi-transparent insulating glass in façade areas with views
to the outside, or as opaque glazing in the spandrel area and ventilated façades.
Fabrication and installation. The integration of ProSol TF modules could not be simpler. The
space available in the system between the panes and the pre-punched pressure plates are used for
a reliable and economical cable guide. During this phase, the cables are easy to access and allow the
separation of trades (metal fabrication and electrification).

Edge-Connector
A-A
B-B
Detail A
Detail B
Detail C
A
A
B B
W W
Detail A
Detail B
Detail C
W
27

Janisol lift-and-slide doors
A wonderful outlook for residential buildings
Janisol lift-and-slide doors are redefining the living room. They
allow the inside and outside to merge, creating a unique, open living space.
The robust, thermally insulated steel profiles provide narrow frames for a
high level of comfort. The selected basic depth allows the installation of
triple insulating glazing of up to 54 mm. This makes it possible to reach
U W values of up to 0.9 W/m 2 K. Despite a comparatively small basic depth
of 80 mm and profile face widths of just 85 mm, door leaf sizes up to
4’000 mm wide and 3’265 mm high can be installed. In the standard design,
weights of up to 300 kg are possible; as a special design with a second drive,
weights up to 600 kg are also possible. Janisol lift-and-slide doors are also
distinguished by easy fabrication and installation. The frame and door leaf
profiles can be inserted continuously. The bottom threshold profile made of high quality fibre-reinforced
PVC-U provides an easy access threshold construction and ensures optimum thermal insulation.

25
20
85
85
3
24
A - A
85 93 85
B - B
A A
B
B
29

Innovations
30
More new products and additions to the range
Highest performance category for steel doors.
The Janisol HD doors (heavy duty) are installed in
buildings which take very heavy loads, e.g. shopping
centres, restaurants, airports, hospitals, schools or office
buildings. The Janisol HD doors were tested in accordance
with EN 1191 and were opened and closed 1 million times.
The system is classified as 8, the highest class of mechanical
durability, as per EN 12400. Janisol HD doors are fitted
with tried-and-tested Jansen weld-on hinges.
3D weld-on hinges. The new 3D barrel
hinge by Jansen combines the aesthetic
benefits of the weld-on hinges with the
simplified fabrication of screw-on hinges.
With this ingenious hinge design, heavy
doors are easy to operate.
The new screw-on hinge is suitable for
all flush-fitted Jansen door systems with
a 10 mm rebate space and is available in
galvanised steel and stainless steel designs.
Installation times can be significantly
reduced using simple drilling jigs.
The new 3D screw-on hinges and all the
weld-on hinges were successfully tested
in accordance with product standard
EN 1935 and classified in the highest
category (class 4 – heavy usage) and the
highest hinge class (class 14 – opened
and closed 200,000 times).
.

41
Narrow glazing beads for triple insulating
glazing. The continually increasing requirements
for thermally insulated windows and glazing more
and more often require the installation of triple
insulating glazing. Using the new 6 mm wide glazing
bead, triple insulating glazing up to 46 mm thick can
be installed in the Janisol Primo profile system. By
installing insulating glass with U g 0.6 W/m 2 , window
units can achieve U w values of up to 1.1 W/m 2 K.
406.910
452.261
450.024
406.910
452.262
450.024
JANIsoft: with great strides into the future. With the
new software generation, Jansen and Schüco systems can be
processed in JANIsoft with the appropriate activation. Therefore
items in steel, aluminium and PVC-U can be calculated in one order.
Preliminary structural calculations – snow and wind loads.
The program makes it easier to conduct preliminary structural
calculations of mullions and transoms of any size. The specifications
for wind and snow loads as well as measurement values for the
deflection of the profiles can be entered as basic data. For
Germany, Austria and Switzerland, the standard specifications
can be copied and the required values can be entered directly.
Cutting optimisation. In the latest version, the profile symbols
are output on the saw according to the selected clamping positions
of the profile bars. This saves time on the machine and helps prevent
errors.
Other new features are the door fittings manager and the PPS / ERP interfaces.
There are also plans to control CNC machines at a later date.
46
31

Schüco – die Adresse für Fenster und Solar
Als Innovationsführer für systemgestütztes Bauen
liefert Schüco Komponenten für die gesamte
Gebäudehülle inklusive spezieller Softwarelösungen
hinsichtlich Planung, Konstruktion, Kalkulation und
Fertigung.
Aluminium-Systeme Praxisgerechte Profile für
Fassa den, Lichtdächer, Fenster, Türen, Winter -
gärten, Sonnenschutz, Balkone, Geländer, Schutzund
Sicherheitskonstruktionen
Stahl-Systeme Individuelle Profillösungen für
Fassaden, Tor- und Türtechnik
Kunststoff-Systeme Breitgefächertes Produktpro
gramm und große Gestaltungsvielfalt aus
hochwertiger Kunststoff-Systemtechnik
Solar-Systeme Perfekt aufeinander abgestimmte
Photovoltaik- und Solarthermie-Elemente garantieren
ein einheitliches Montagesystem
Schüco Design Ausgefeilte Aluminium-System -
technologie für ein breites Spektrum des Designs
Schüco International KG
www.schueco.com
Schüco – Your Partner for Windows and
Solar Products
As leading innovator in system-based construction,
Schüco supplies components for the whole building
envelope, including specialised software solutions
for design, construction, calculation and fabrication.
Aluminium systems Comprehensive range of
pro files for façades, skylights, windows, doors,
conservatories, solar shading, balconies,
balustrades, protection and security constructions
Steel systems Individual profile solutions for
fa çades, industrial doors and door engineering
PVC-U systems A broad spectrum of products and
a wide variety of design options from high quality
PVC-U system engineering
Solar products Photovoltaic and solar heating units
perfectly tailored to one another guarantee a
uniform installation system
Schüco Design Advanced aluminium systems
technology for a broad range of designs
Mit hochqualitativen Stahlrohr- und Stahlprofilsystemen
bietet Schüco zusammen mit dem Partner
Jansen AG Lösungen für Fassaden-, Tor- und Türtechnik.
Schüco eröffnet damit eine weitere Dimension
der Systemkompetenz: Architektonische Freiheit,
technologische Lösungen für nahezu alle Anforderungen
und rationelle Verarbeitung ergänzen sich optimal.
In partnership with Jansen AG, Schüco offers
solutions for façade and door technology from high
quality steel tubes and steel profile systems. In this
way, Schüco is opening a new dimension in system
expertise: architectural freedom, technological
solutions for almost all requirements and efficient
fabrication are ideally complemented.
598 497 / 01/2011 Änderungen vorbehalten