Series 9820Q ASTRA Installation/Operation Manual - Gasboy
Series 9820Q ASTRA Installation/Operation Manual - Gasboy Series 9820Q ASTRA Installation/Operation Manual - Gasboy
GASBOY Series 9820QOptional Features• Pulser output drive line (open collector), capable of driving 1, 10, 100, 250, 500, or 1000pulses per unit (gallons) or 1, 10, 100, or 250 pulses per unit (liters)• RS-485 communication for direct connect to Gasboy CFN equipment• Battery backup for display of last transaction and capture of remnant pulse count in the eventof a power failure• Mechanical totalizer• Dual stage solenoid valve• A working voltage of 115 VAC (115/230 for motor) 60 HZ for domestic use, 230 VAC 50HZ/60 HZ for international use• Other options include Listed automatic nozzles, special lengths of Listed hose assembly,Listed dual swivels, UL-recognized filters, vapor recovery, and vapor recovery ready.2 MDE-4339 9820Q ASTRA Installation/Operation • July 2004
Installation2. InstallationInstallation PrecautionsAll installations must conform with all building/fire codes, all Federal, State, and Local codes,National Electrical Code, (NFPA 70), NFPA 30, and Automotive and Marine Service Station Code(NFPA 30A) codes and regulations. Canadian users must also comply with the CanadianElectrical Code.Plan your installation carefully. A pump cannot be expected to work satisfactorily unless theinstallation is correct. Dispensing troubles, which seem to be pump-related, are frequently tracedto faulty installation. Review the following list of installation DO's and DON'T's to avoidpotential problems:1. DO read the WARNINGS page at the front of this manual, preceding the Table of Contents.It contains important information regarding the safe use of your dispensing equipment.2. DO install an emergency power cutoff. In addition to circuit breaker requirements of NFPA70 and NFPA 30A, a single control which simultaneously removes AC power from all sitedispensing equipment is recommended. This control must be readily accessible, clearlylabeled, and in accordance with all local codes.In a fuel management system application, the EMERGENCY STOP and STOP keys on theconsole and/or the optional EMERGENCY STOP button on the Island Card Reader do notremove AC power from equipment and under certain conditions, will not stop product flow.In order to provide the highest level of safety to you, your employees, and customers, werecommend that all employees be trained as to the location and procedure for turning offpower to the entire system.3. DO have the pump installed by a competent installer/electrician.4. DO install breakaway coupling on discharge hose. If using a high hose retriver, installbreakaway approximately 12" downstream of hose clamp on nozzle side of clamp.5. DO NOT experiment with a pump if you are not sure the installation is correct.6. DO NOT overload sub- or main breaker panels.7. DO NOT use power line wiring of inadequate capacity. (Use gauge specified by the wiringdiagram or wire chart provided in Section 4).8. DO NOT use a circuit breaker of improper size. (See Section 4).9. DO NOT use the GASBOY fuel dispensing equipment to remove water ballast from thestorage tank.10. DO NOT use gaskets on covers of explosion-proof type boxes. The sealing compound foundaround wires at various locations within conduit is a requirement of the National ElectricalCode and should not be disturbed. Ensure that the mating surfaces between the junction boxand cover are free of dirt, debris, nicks and scratches. Tighten junction box covers beforereplacing panels.11. DO NOT use knock-out boxes or flexible conduit for installing this unit. All power wiresshould be run in threaded, rigid, metal conduit. All threaded connections must be drawn uptight. All but one opening in the power junction box are provided with plugs at the factory.At completion of the installation, it is the installer's responsibility to ensure that any unusedopenings are plugged.MDE-4339 9820Q ASTRA Installation/Operation • July 2004 3
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- Page 12 and 13: GASBOY Series 9820QTypical Installa
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<strong>Installation</strong>2. <strong>Installation</strong><strong>Installation</strong> PrecautionsAll installations must conform with all building/fire codes, all Federal, State, and Local codes,National Electrical Code, (NFPA 70), NFPA 30, and Automotive and Marine Service Station Code(NFPA 30A) codes and regulations. Canadian users must also comply with the CanadianElectrical Code.Plan your installation carefully. A pump cannot be expected to work satisfactorily unless theinstallation is correct. Dispensing troubles, which seem to be pump-related, are frequently tracedto faulty installation. Review the following list of installation DO's and DON'T's to avoidpotential problems:1. DO read the WARNINGS page at the front of this manual, preceding the Table of Contents.It contains important information regarding the safe use of your dispensing equipment.2. DO install an emergency power cutoff. In addition to circuit breaker requirements of NFPA70 and NFPA 30A, a single control which simultaneously removes AC power from all sitedispensing equipment is recommended. This control must be readily accessible, clearlylabeled, and in accordance with all local codes.In a fuel management system application, the EMERGENCY STOP and STOP keys on theconsole and/or the optional EMERGENCY STOP button on the Island Card Reader do notremove AC power from equipment and under certain conditions, will not stop product flow.In order to provide the highest level of safety to you, your employees, and customers, werecommend that all employees be trained as to the location and procedure for turning offpower to the entire system.3. DO have the pump installed by a competent installer/electrician.4. DO install breakaway coupling on discharge hose. If using a high hose retriver, installbreakaway approximately 12" downstream of hose clamp on nozzle side of clamp.5. DO NOT experiment with a pump if you are not sure the installation is correct.6. DO NOT overload sub- or main breaker panels.7. DO NOT use power line wiring of inadequate capacity. (Use gauge specified by the wiringdiagram or wire chart provided in Section 4).8. DO NOT use a circuit breaker of improper size. (See Section 4).9. DO NOT use the GASBOY fuel dispensing equipment to remove water ballast from thestorage tank.10. DO NOT use gaskets on covers of explosion-proof type boxes. The sealing compound foundaround wires at various locations within conduit is a requirement of the National ElectricalCode and should not be disturbed. Ensure that the mating surfaces between the junction boxand cover are free of dirt, debris, nicks and scratches. Tighten junction box covers beforereplacing panels.11. DO NOT use knock-out boxes or flexible conduit for installing this unit. All power wiresshould be run in threaded, rigid, metal conduit. All threaded connections must be drawn uptight. All but one opening in the power junction box are provided with plugs at the factory.At completion of the installation, it is the installer's responsibility to ensure that any unusedopenings are plugged.MDE-4339 <strong>9820Q</strong> <strong>ASTRA</strong> <strong>Installation</strong>/<strong>Operation</strong> • July 2004 3