Series 9820Q ASTRA Installation/Operation Manual - Gasboy

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GASBOY Series 9820Q023866 Wiring Diagram, Models: 9822Q, 9823Q .............................................................23023867 Wiring Diagram, Models: 9822Q-2, 9823Q-2.......................................................24023867 Wiring Diagram, Models: 9822Q-2, 9823Q-2.......................................................255. Pump Operation 27Overview .................................................................................................................................. 27Electronic Component Access.................................................................................................. 28CPU Switch Settings ................................................................................................................ 29ATC Information Sheet............................................................................................................. 32Battery Back-Up Power Supply ................................................................................................ 33View/Reset Totalizer ................................................................................................................ 33Electronic Totalizer ............................................................................................................33Mechanical Totalizer..........................................................................................................34Operating Sequence ................................................................................................................ 34Nozzle Locking......................................................................................................................... 356. Start-Up and Test 36Installation Completion Checklist.............................................................................................. 36Start-Up.................................................................................................................................... 37Post Start-Up Tests.................................................................................................................. 37Voltage...............................................................................................................................37Tightness ...........................................................................................................................37Belts...................................................................................................................................37Calibration..........................................................................................................................377. Preventive Maintenance 39General .................................................................................................................................... 39Hints For Better Pump Performance ........................................................................................ 39Demand Competent Service .............................................................................................39Use Authorized Parts.........................................................................................................39Operate With Reasonable Care ........................................................................................39Preventive Maintenance Checklist............................................................................................ 39Keep Water Out.................................................................................................................39Clean the Dial Face ...........................................................................................................40Clean the Strainer..............................................................................................................40Change the Filter ...............................................................................................................40Adjust the Belts..................................................................................................................40Preserve the Finish of Your Pumps...................................................................................40WarrantyContents-ii MDE-4339 9820Q ASTRA Installation/Operation • July 2004
Introduction1. IntroductionPurposeThe GASBOY ASTRA Series 9820Q Electronic Commercial Pumps Installation/OperationManual is provided to assist the installer in installing and operating the unit. This manual shouldbe supplied to the electrician prior to the installation of conduit and wiring to ensure the unit isinstalled properly. Faulty installations are the major cause of unit malfunctions. The unit must beinstalled and operated as described in this manual to ensure the reliability and proper operation ofthe Series 9820Q unit. In addition to installation information, this manual contains warnings,safeguards and procedures on the use and care of the Series 9820Q pumps. Be sure to leave thismanual with the pump owner after the installation is complete.General DescriptionThe GASBOY Series 9820Q ASTRA (aboveground storage tank remote access) pump units areUL-listed and are available in two models. Model 9822Q is available in standard speed (up to 15GPM/56 LPM) with an intermittent-duty motor. Model 9823Q is available in high speed (up to 22GPM/83LPM) with a continuous-duty motor. The delivery rate varies depending upon installationconditions and added accessories. Both models of the 9820Q offer electronic registration of thequantity dispensed.Standard FeaturesNOTE: NFPA regulations do not allow tank-mounted pumps to be used for the resale of fuel.The Series 9820Q consists of two metal cabinet assemblies. One assembly is mounted on top ofthe tank and contains the pumping unit, meter, electronic pulser, and all hydraulics. The hose andnozzle are connected to this assembly. The second assembly is mounted at a height to permit easyaccess by a user. It contains the electronic register, controls, display and nozzle boot.The following lists detail the standard and optional features for the Series 9820Q.• One-inch high, 6-digit, backlighted LCD display• 1000:1 dual-phase, error-checking pulser (gallons); 250:1 dual-phase, error-checking pulser(liters)• AC authorization line for control of the unit• Reset complete (switch detect) output which allows monitoring of the unit's operation when itis connected to an automated fueling system• Resettable electronic totalizer• Discharge elbow• Four piston, positive displacement meter.• Belt-driven, positive-displacement rotary vane pump with an 80 mesh (300 micron) strainerand integral air separation.• The standard pumping cabinet finish is white. The electronic register cabinet is black with ablue graphics panel.MDE-4339 9820Q ASTRA Installation/Operation • July 2004 1
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