Series 9820Q ASTRA Installation/Operation Manual - Gasboy
Series 9820Q ASTRA Installation/Operation Manual - Gasboy Series 9820Q ASTRA Installation/Operation Manual - Gasboy
Start-up and Test6. Start-Up and TestInstallation Completion ChecklistReview the information below to verify the proper installation of the Series 9820Q dispensing unit.If the installation does not meet criteria listed, correct the problem before the start-up isperformed.1. To avoid damage to the CPU PC board, verify that the SLOW FLOW and FAST FLOWwires are not shorted to any conduit or chassis metal, mis-wired, or connected to anyequipment requiring more than stated maximum allowable current.2. The register and pumping unit must be properly secured.3. All plumbing must be complete and tight. All liquid-carrying lines must be checked forleaks.4. When DC pulse output lines are used in the pump for connecting to GASBOY fuelmanagement systems, the AC and DC wires must not share any conduits, junction boxes, ortroughs except as noted in Section 4, Wire Size.5. All conduit work must be complete. All junction box covers must be secured. Conduitsshould not be sealed until the wiring is verified through proper operation.6. The unit must be properly grounded.7. Before any testing begins, remove any water in the tank through a fill opening, using a suitablepump. Do not use the GASBOY pump to remove water. Serious damage may occur.8. A sufficient volume of fuel must be put in the tank to insure that the liquid level is above thebottom of the suction pipe.MDE-4339 9820Q ASTRA Installation/Operation • July 2004 36
Start-Up and TestStart-UpAfter successfully verifying the installation against the completion checklist, the unit is ready forstart-up. Follow the procedure below to perform an orderly start-up of the Series 9820Q.1. Verify that all switches on the CPU PCB are set properly for the various operating conditionsas explained in Section 5.2. Turn on the circuit breakers for the microprocessor.3. Authorize the unit through the fuel management system, if available.4. Remove the nozzle from its holder and turn on the pump handle. Verify that the display goesthrough the proper reset sequence as explained in Section 5, Operating Sequence.Note: when power is turned on for the register, you must reset the handle twice to go throughthe reset sequence.5. Dispense fuel. Verify that the high flow valve opens, if equipped. Check all plumbing forleaks at this time.6. Turn the pump handle off. Open the nozzle. No fuel should be dispensed at this time.7. Verify that the correct quantity was recorded by the fuel management system, if available.8. Run the unit through all standard calibration procedures.9. Reset the electronic totalizer as described in View/Reset Totalizer in Section 5.Post Start-Up TestsVoltageThe incoming voltage to the pump should be checked and any reading not within 10% of ratedvoltage should be corrected before testing is continued. It is good practice to take voltage readingswhile the pump is operating on bypass and also while making a delivery. Any voltage drop inexcess of 10% during either of these operating states should be considered a low voltage condition.Corrective action should be taken to insure an adequate power supply to the pump.TightnessBeltsAfter determining that the pump is operating satisfactorily and the system is fully primed, checkthe pump and piping to make sure that all connections are tight.Since belts do stretch slightly during the first few minutes of operation, check the belt tension aftercompleting the operational test; a properly tightened belt will permit twisting the belt 180 degreesmidway between the motor and pump pulleys.On the 9822Q and 9823Q, the belt can be tightened by loosening the cap screw which holds theidler arm and sliding the arm to obtain the correct belt tension of 6-3/4 lbs. (+ 3/4). When theadjustment is complete, remember to retighten the cap screw.CalibrationAll GASBOY pumps are adjusted for accurate measure at the factory. However, since theconditions of the installation can affect pump accuracy, it is the responsibility of the installer tocheck the pump for accuracy and make any needed adjustments. Where required, it is the owner'sresponsibility to report this device to the local Weights and Measures officials for their inspectionbefore the unit is put into service.Each meter is equipped with a mechanism for calibration, located on the side of the meter. Toadjust the volume dispensed:MDE-4339 9820Q ASTRA Installation/Operation • July 2004 37
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- Page 4 and 5: FCC InformationThe US Federal Commu
- Page 6 and 7: GASBOY Series 9820Q023866 Wiring Di
- Page 8 and 9: GASBOY Series 9820QOptional Feature
- Page 12 and 13: GASBOY Series 9820QTypical Installa
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- Page 16 and 17: GASBOY Series 9820Q011885 Base Layo
- Page 18 and 19: GASBOY Series 9820Q12 MDE-4339 9820
- Page 20 and 21: GASBOY Series 9820QNeutral FeedThe
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- Page 24 and 25: GASBOY Series 9820QGroundTo ensure
- Page 26 and 27: GASBOY Series 9820QConduitAll wirin
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- Page 32 and 33: GASBOY Series 9820Q26 MDE-4339 9820
- Page 34 and 35: GASBOY Series 9820QElectronic Compo
- Page 36 and 37: GASBOY Series 9820QSW1-6 Authorizat
- Page 38 and 39: GASBOY Series 9820QATC Information
- Page 40 and 41: GASBOY Series 9820QTo view the pump
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Start-up and Test6. Start-Up and Test<strong>Installation</strong> Completion ChecklistReview the information below to verify the proper installation of the <strong>Series</strong> <strong>9820Q</strong> dispensing unit.If the installation does not meet criteria listed, correct the problem before the start-up isperformed.1. To avoid damage to the CPU PC board, verify that the SLOW FLOW and FAST FLOWwires are not shorted to any conduit or chassis metal, mis-wired, or connected to anyequipment requiring more than stated maximum allowable current.2. The register and pumping unit must be properly secured.3. All plumbing must be complete and tight. All liquid-carrying lines must be checked forleaks.4. When DC pulse output lines are used in the pump for connecting to GASBOY fuelmanagement systems, the AC and DC wires must not share any conduits, junction boxes, ortroughs except as noted in Section 4, Wire Size.5. All conduit work must be complete. All junction box covers must be secured. Conduitsshould not be sealed until the wiring is verified through proper operation.6. The unit must be properly grounded.7. Before any testing begins, remove any water in the tank through a fill opening, using a suitablepump. Do not use the GASBOY pump to remove water. Serious damage may occur.8. A sufficient volume of fuel must be put in the tank to insure that the liquid level is above thebottom of the suction pipe.MDE-4339 <strong>9820Q</strong> <strong>ASTRA</strong> <strong>Installation</strong>/<strong>Operation</strong> • July 2004 36
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