Series 9820Q ASTRA Installation/Operation Manual - Gasboy
Series 9820Q ASTRA Installation/Operation Manual - Gasboy Series 9820Q ASTRA Installation/Operation Manual - Gasboy
GASBOY Series 9820QConduitAll wiring to the GASBOY Series 9820Q dispensing unit must be installed in threaded, rigid,metal conduit. PVC IS NOT ACCEPTABLE. Wiring between the 9820Q register and pumpingunit is installed in a single conduit. This includes the wiring for the AC control of the pumpingunit and the internal pulser. A special cable, as described in Section 4, Wire Size, must be used forthe connection between the pulser inside the pumping unit to the register assembly.It is recommended that high voltage AC power wires to the register assembly (not between theregister and pumping unit), be installed in separate conduit from the low voltage pulser outputwires (when used). However, if AC and DC power wires share conduit, DC wiring must consist ofUL-Listed cable with the specifications described in Section 4, Wire Size. Only AC wires for thesystem and dispensers can be installed in this conduit for this application. Wiring between a FuelPoint Reader (FPR) and its pre-amp junction box is intrinsically safe and must be run in a conduitwith only other intrinsically safe wiring. It cannot be run in conduit with AC, DC, RS-485, orpulser wiring, regardless of the cable type used. See the Fuel Point Reader Installation andRetrofit Manual, C35628 for details.The GASBOY Warranty will not apply to any dispenser in which the AC and DC wires are run inthe same conduit, J-Box or wireway except as noted. The GASBOY Warranty will not apply toany dispenser using PVC as conduit.When the GASBOY Series 9820Q dispensing unit is being installed with a fuel managementsystem other than a GASBOY system, see the manufacturer's installation manual for their specificconduit requirements.All wiring and conduit runs must conform with all building/fire codes, all Federal, State, and Localcodes, National Electrical Code, (NFPA 70), NFPA 30, and Automotive and Marine ServiceStation Code (NFPA 30A) codes and regulations. Canadian users must also comply with theCanadian Electrical Code.Use the following charts as a guideline for determining the necessary conduit sizes for wiring ofthe GASBOY Series 9820Q dispensing unit. When actually determining the size of conduit, itmay be necessary to increase the size of conduit because of a long run or large amount of bends.The installer should determine the orientation of the wire runs according to the layout of thecomponents at the site and the applicable GASBOY wiring diagrams.To determine conduit size needed, use the THHN/THWN Wire Areas table (left) to find the areafor each wire gauge. Add up all wire areas. Use the Areas of Trade Size Conduit Table (right) toselect the smallest number in the 25% fill area (based on NEC 501-1) that comes closest withoutexceeding the total wire area.20 MDE-4339 9820Q ASTRA Installation/Operation • July 2004
WiringTerminal Block IDThe terminal blocks shown below are located in the register assembly.MDE-4339 9820Q ASTRA Installation/Operation • July 2004 21
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- Page 8 and 9: GASBOY Series 9820QOptional Feature
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GASBOY <strong>Series</strong> <strong>9820Q</strong>ConduitAll wiring to the GASBOY <strong>Series</strong> <strong>9820Q</strong> dispensing unit must be installed in threaded, rigid,metal conduit. PVC IS NOT ACCEPTABLE. Wiring between the <strong>9820Q</strong> register and pumpingunit is installed in a single conduit. This includes the wiring for the AC control of the pumpingunit and the internal pulser. A special cable, as described in Section 4, Wire Size, must be used forthe connection between the pulser inside the pumping unit to the register assembly.It is recommended that high voltage AC power wires to the register assembly (not between theregister and pumping unit), be installed in separate conduit from the low voltage pulser outputwires (when used). However, if AC and DC power wires share conduit, DC wiring must consist ofUL-Listed cable with the specifications described in Section 4, Wire Size. Only AC wires for thesystem and dispensers can be installed in this conduit for this application. Wiring between a FuelPoint Reader (FPR) and its pre-amp junction box is intrinsically safe and must be run in a conduitwith only other intrinsically safe wiring. It cannot be run in conduit with AC, DC, RS-485, orpulser wiring, regardless of the cable type used. See the Fuel Point Reader <strong>Installation</strong> andRetrofit <strong>Manual</strong>, C35628 for details.The GASBOY Warranty will not apply to any dispenser in which the AC and DC wires are run inthe same conduit, J-Box or wireway except as noted. The GASBOY Warranty will not apply toany dispenser using PVC as conduit.When the GASBOY <strong>Series</strong> <strong>9820Q</strong> dispensing unit is being installed with a fuel managementsystem other than a GASBOY system, see the manufacturer's installation manual for their specificconduit requirements.All wiring and conduit runs must conform with all building/fire codes, all Federal, State, and Localcodes, National Electrical Code, (NFPA 70), NFPA 30, and Automotive and Marine ServiceStation Code (NFPA 30A) codes and regulations. Canadian users must also comply with theCanadian Electrical Code.Use the following charts as a guideline for determining the necessary conduit sizes for wiring ofthe GASBOY <strong>Series</strong> <strong>9820Q</strong> dispensing unit. When actually determining the size of conduit, itmay be necessary to increase the size of conduit because of a long run or large amount of bends.The installer should determine the orientation of the wire runs according to the layout of thecomponents at the site and the applicable GASBOY wiring diagrams.To determine conduit size needed, use the THHN/THWN Wire Areas table (left) to find the areafor each wire gauge. Add up all wire areas. Use the Areas of Trade Size Conduit Table (right) toselect the smallest number in the 25% fill area (based on NEC 501-1) that comes closest withoutexceeding the total wire area.20 MDE-4339 <strong>9820Q</strong> <strong>ASTRA</strong> <strong>Installation</strong>/<strong>Operation</strong> • July 2004