Pneumatic motors and accessories - Bibus

Pneumatic motorsand accessories

BIBUS - Network ofcompetenciesWe are the link between the manufacturingplants and our customers. Ourmany years of trading partnershipsare based on continuity and trust. Inthis way we achieve the best possibleconditions for our customers. Over 60years of experience in the specialistareas of pneumatics, mechatronicsand hydraulics have made BIBUS aleading provider in European industry.Efficient logistics - our customersmake the highest demandsWe guarantee a high degree of availabilityfor our more then 250,000 standardarticles. Modern warehouse systemswith barcodes and mobile datalogging terminals ensure an efficientflow of goods.We provide specific service and repairsin 18 European countries andguarantee a high degree of availabilityof spare parts throughout the productlife cycle.QualityQuality and the relevant qualificationsgo without saying at BIBUS.

EasyDrive Pneumatic radial piston motor 4-9- Max. torque 64 Nm- Max. speed 300 rpmCONTENTMODEC Pneumatic vane motor 10-17- Power Range up to 3000 W- Max. torque 630 Nm (stall torque)- Max. speed 2798 rpm (free speed)BPS Pneumatic stepping motor 18-24- Accuracy 3°- Max. torque 10 Nm- Max. speed 24 rpm (= 2,880 steps)BPS with control valve 22- With control valve for optimal performance- Plug-and-Play versionNeedle valve with adjusting dial 25- Manual regulating valve- Max. Ø 12 mm and max. controlled flow rate 440 l/minAir treatment 26- Max. flow rate 10,980 l/min- Port size G1/8“ to G1“- Filtration rating 5µ (optional 0.3µ)- Soft start ventil (optional)All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC RADIAL PISTON MOTOREasyDrive4Product features• Start / stop and shift in direction of rotationunder full load possible• Maximum torque from starting available• Overload protected• Maintenance free• Low noise level• Minimised air consumption at high performance• Ex certification compliant to RL94/9/EG (optional)• IP67 or IP68 and stainless steel housing (optional)Operation PrincipleThe applied radial piston principle works without crankshaftor pistonrods.The pistons are arranged in a star pattern and glide alongthe innercurved surface of the housing. The compressedair is being supplied from the center through the fixed pistoncontrol shaft via the floating piston control ring to theindividual pistons. This ensures automatic activation of thepistons. The piston control ring is connected to the pistoncage in a floating arrangement, which is based on doublebearings on the piston control shaft. During rotation the airto the pistons will alternate between supply and exhaust.Immediate reverse rotation can be activated through directionalchange of the air supply.Three of the seven pistons are always actively engaged togenerate rotation and torque of the air motor. The pistonsnear the highest elevation of the curve will exhaust andforced to the lowest point of the curve. This represents thecycle of a simple cylinder.Piston control ringPiston control shaftPiston cage discDrive pistonPiston guide rollerThe rollers of the cylinders are fabricatedof high stress plastic material and run ondouble bearings. This allows for low frictionwith minimal noise and high lifeexpectancy. Compared to standardair motors these pneumatic motorsmodel EasyDrive have their highesttorque rating at low revolutions andminimal air consumption.Curved piston glideAll designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC RADIAL PISTON MOTORPerformance Data6Maximum performance, minimum consumption!Unlike conventional compressed air motors, the EasyDrivealready generates its maximum torque during start with minimumair consumption. As the speed increases, the torquePerformancedecreases while the airconsumption increasesRotation speed at the same time. Thismax.Torquemeans that the EasyDrive maximizes output while minimizingpower consumption, which translates to a considerableadvantage in terms of energy consumption.Remark:Regarding the rpm-range, the PMO 7200 is deviant to all othermodels and is construed for 30-140 rpm (without gear).+ -Performance (Nm)PMO 720020 Nm28 Nm48 Nm64 Nmmax. 14.500l/hmax. 5.500l/hmax. 26.000l/hmax. 28.000l/hPMO 36004 Nm10 Nm12 Nm20 Nm32 Nmmax. 5.500l/hmax. 16.500l/hmax. 14.000l/hmax. 27.000l/hmax. 23.000l/hPMO 18002 Nm6 Nm8 Nm12 Nm16 Nmmax. 3.200l/hmax. 8.000l/hmax. 13.000l/hmax. 16.500l/hmax. 13.000l/hl/hPMO 09003 Nm4 Nm5 Nm7 Nm8 Nmmax. 3.500l/hmax. 6.300l/hmax. 8.500l/hmax. 11.000l/hmax. 11.000l/hPMO 04502 Nm3 Nm4 Nmmax. 1.500l/hmax. 2.500l/hmax. 4.300l/hmax. 4.400l/hmax. 6.000l/hTorque at 6 bar- Rotation speed (rpm)+Torque in Nm6560555045403530252015105PMO 7200PMO 3600PMO 1800PMO 0900PMO 0450030 40 60 80 100 120 140 160 180 200 220 240 260 280 300rpmWatt3753503253002752502252001751501251007550250rpmPMO 7200PMO 3600PMO 1800PMO 0900PMO 0450All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

W2W2d7d8PNEUMATIC RADIAL PISTON MOTORDimensions8Standard versionL8Housing ventd10L6d2MdL4L5L1L2L3W1L23L7L24d1d9d3L9d6d11d42x Connections for air and exhaustalso for CW and CCW rotationd54 x Bolt on threadsd1 d2 d3 d4 d5 d6 d7 d8 d9 d10 d11 L1 L2 L3 L4 L5 L6 L7 L8 L9 L23 L24 W1PMO 0450 99 14 h6 M 4x12 M 6x0.75x8 M 4x9 67 55 h6 40 28 M 5x5 87 78 52 50.5 3 18 16 5 N9 10,6 25 6 4 N9 45°PMO 0900 99 14 h6 M 4x12 M 6x0.75x8 M 4x9 67 55 h6 40 28 M 5x5 87 92.5 66.5 65 3 18 16 5 N9 10,6 25 6 4 N9 45°PMO 1800 159 19 h6 M 6x18 R1/8x9 M 6x10 115 95 h6 50 35 M 5x5 140 111 70 67.5 5 28 21.5 6 N9 15.3 40 7 5 N9 45°PMO 3600 159 19 h6 M 6x18 R1/8x9 M 6x10 115 95 h6 50 35 M 5x5 140 133 92 89.5 5 28 21.5 6 N9 15.3 40 7 5 N9 45°PMO 7200 159 19 h6 M 6x18 R1/8x9 M 6x10 115 95 h6 50 35 M 5x5 140 194 153 150.5 5 25 21.5 6 N9 15.3 40 7 5N9 45°Version with flanged14d13d12 d13 d14 W2 W3 L3 L10 L11PMO 0450 5.4 110 120 90° 45° 50.5 11.5 39PMO 0900 5.4 110 120 90° 45° 65 11.5 53.5PMO 1800 8.5 180 199 90° 45° 67.5 12.5 55PMO 3600 8.5 180 199 90° 45° 89.5 12.5 77L22PMO 7200 8.5 180 199 90° 45° 150.5 12.5 138L21L15L10L11L3d124 x Bolt holesW3L20L16L17 L17L18L19L3L14d154 x Long bolt holesL13L12d15L14Version with installation bracketL21L22L15d15 L3 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22PMO 0450 5 50.5 99 89 5 40 14.5 10 36.5 50 0.5 10 58PMO 0900 5 65 99 89 5 40 14.5 10 36.5 50 0.5 10 58PMO 1800 7 67.5 159 140 9.5 55 16 15 48 67 0.5 12 90PMO 3600 7 89.5 159 140 9.5 55 16 15 48 67 0.5 12 90PMO 7200 7 150.5 159 140 9.5 55 16 15 48 67 0.5 12 90W3L20L16L17 L17L18L19L3L14d154 x Long bolt holesL13L12d15L14All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC RADIAL PISTON MOTORVersion with geargear L1 L2 L3 L4 L5 L6 L7 L11 d2L6d2MdL4L5PMO 0450PMO 09003:1 120 94 92.5 3 18 16 5 N9 81 14 h69:1 146 120 118.5 3 18 16 5 N9 107 14 h63:1 134.5 108.5 107 3 18 16 5 N9 95.5 14 h69:1 160.5 134.5 133 3 18 16 5 N9 121.5 14 h69PMO 18003:1 161 120 117.5 2 38 27 8N9 105 24 h69:1 192.5 151.5 149 2 38 27 8N9 131.5 32 h6L1L11L2L3PMO 3600PMO 72003:1 183 142 139.5 2 38 33 8N9 127 24 h69:1 214.5 173.5 171 2 38 33 8N9 158.5 32 h63:1 244 203 200.5 2 38 27 8N9 188 24 h69:1 275.5 234.5 232 2 38 35 8N9 219.5 32 h6Version with Jacket Va rust-proofOrder Coded1 Va d13 Va d14 Va L1 Va L2 Va L3 Va L11 VaPMO 0450 104 115 124 81 55 53.5 42PMO 0900 104 115 124 95.5 69.5 68 56.5PMO 1800 164 180 199 115 74 71.5 59PMO 3600 164 180 199 137 96 93.5 81PMO 7200 164 180 199 198 157 154.5 142PMO 1 2 3 4 5 6Motor sizeConstructionInsulation classGear optionsOptionsSpecials045009001800360072000 Shaft straight1 Shaft with drive key2 Flange, shaft straight3 Flange, shaft with drive key45Installation bracket, shaftstraightInstallation bracket, shaftwith drive key6 External hollow shaft7External hollow shaft withinstallation bracket0123IP 67 -standardIP 68 -water resistantIP 68 -seawaterresistantStainless steelhousing0 Standard123Gear withreduction 3:1Gear withratio 1:2Gear withreduction 9:15 1 Gear 3:1 withd2Ø 246 1 Gear 9:1 withd2Ø 320 Standard1Ex certificationRL94/9/EG2 Speed control0 Standard1 Silicone free2Outside sealing> FPM - FKM < (Viton)3 With special 1 and 24Outside sealing> EPDM - PTFE

PNEUMATIC VANE MOTOR10MODEC Vane AirMotorProduct characteristics• Power range from 40 to 3000 W• Both directions possible (right turn, left turn,reversible)• Compact design• Long life expectancy• Easy maintenance• Special adaptations on requestDescriptionMODEC Air Motors have been used for 20 years as analternative to traditional electrical motors in many applicationswhere specific constraints are apparent such as in thechemical, petrochemical and automotive industries.The motors are designed to be modular construction, thisallows all standard motors to be assembled and supplied tocustomers within shortened lead times, whilst also providingthe possibility of special output shaft and mounting flangesconfigured to suit the direct replacement of other manufacturesunits without the need to re-engineer the motor interface.The modular construction continues throughout the motorwith the design of planetary reduction gear units allowing forspeeds ranging from 95rpm to 5117rpm at maximum poweron the latest MT30 3kW motor and stall torques of up to630Nm.Standard options include right angled head attachmentson the 50W to 1.7kW ranges negating the need to mount aseparate gear box to redirect the output shaft.Piloting of speed and torqueThere are two main ways to pilot MODEC Air Motors: flowor pressure regulation. When it is desired to maintain highstarting torque and at the same time reduce speed, the flowreduction at intake point is a solution (Impacting more thespeed than the torque).When the control of the stall torque is more important thanstarting torque, we will use a pressure control system onintake cable of the air motor (Impacting more the torquethan the speed).1. Filter2. Pressure regulator3. Lubricating system4. Flow control system5. Distributor 3/26. Non reversible motorMounting the air motorsMounting the air motor is very flexible. Flange are availableto ease the different mounting.Assembly of air motor using angle headAngle heads are suitable for MR07, MR10, and MR20. Theybring a mounting solution where the space is very limitedand does not allow the use of classical MODEC Air Motors.All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC VANE MOTORSelection methodology for MODEC Air MotorsFor each planetary geared air motor MODEC, the curves have been measured on real conditions. Power values arethose measured on air motor shaft. Torque, rotary speed and power are all linked; with air consumption they are the maincharacteritics input in an air motor selection.Determination of the conditions of use of the air motor11Rotary Speed (RPM)Torque at nominal rotary speed (Nm)Air pressure used (4,5,6 bars)Determination of requested power at air motor shaftPower (W) = Torque (Nm) x Rotary speed (rpm) / 9,55(Example : 150 Nm x 50 rpm / 9,55 = 785W)Selection table per power ranges (MT05, MT07, MT10, MT20, MT30, MR07, MR10, MR20)(Example: with a 785W motor, MT10 or MR10 will be suitable)RangesMT05 / MT07 /MR07MT10 / MR10 MT20 / MR20 MT304 bars 50W 450W 1200W5 bars 110W 650W 1500W6 bars 150W 800W 1700W 3000WAir motors have a wide working range. So, frequently more than one air motor will be suitable according to the firstselection step. Three main choice criterias will help you to finalize you air motor selection: enegetic efficiency, a powerreserve, maximum stall torque.1. Energy EfficiencyIt is more efficient to use an air motor at the rotary speed corresponding to the maximum power. We will select the airmotor for which the speed at maximum power is closest to the actual speed in the application.Torque (Nm)300250200150100MT10-0047 rpm20050100000 4 8 12 16 20 24 29 32 37 41 45 49 53 57 61 65 69 73 77 81 85 89 93 97 103 Speed (rpm)Power and maximum efficiency Working pointPower (W)1000900800700600500400300In this example, the air motor for whichthe speed at maximum power is theclosest to the working point expectedis the MT10RT0047 (based on thepower efficiency criteria).But according to the usage of the airmotor, more selection creteria must betaken into account.All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC VANE MOTOR122. A power reserveIf we want to maintain constant speed in case of torque increase, it is necessary to consider a power reserve. This isobtained by choosing an air motor with speed at working point, higher than the speed at maximum power (When speed isnot stable, it may be necessary to consider limiting torque system in order not to reach maximum torque allowed on the airmotor shaft).MT10-0056 rpmTorque (Nm)Power (W)250100090020080070015060050010040030050200100000 5 10 14 19 24 29 34 39 44 49 53 58 63 68 73 78 83 88 92 97 102107 112 117 124 Speed (rpm)Power and maximum efficiency Working pointSpeed at working point is lower or equalto the speed at maximum power. In thatcase, there is no power reserve.MT10-0039 rpmTorque (Nm)Power (W)350300100090080025020070060050015010040030020050010000 3 7 10 14 17 20 24 27 31 34 37 41 44 47 51 54 58 61 64 68 71 74 78 81 86 Speed (rpm)Power and maximum efficiency Working pointSpeed at working point is higher thanspeed at maximum power. If torqueincreases, the power of air motor willalso increase. This will help to maintaina constant rotary speed.3. Maximum stall torqueFor specific application, it is necessary to guarantee precise stall torque. For example, when using an air motor for safedoors operating system (or a screwing system), maximum torque can be guaranteed by air motor stall torque.MT10-0056 rpmTorque (Nm)Power (W)250100090020080070015060050010040030050200100000 5 10 14 19 24 29 34 39 44 49 53 58 63 68 73 78 83 88 92 97 102107 112 117 124 Speed (rpm)Power and maximum efficiency Working pointThe air motor MT10-0056 willguarantee a stall torque of 220 Nmunder pressure of 6 bars. So, whentorque increases the power drops.All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC VANE MOTORMT05 Power Range 40-150WSpeed atmax. power(rpm)Free speed(rpm)Pmax torque(Nm)Stall torque(Nm)Length (mm)F type B type P typePressure of use 6 bar. Air consumption: 350 l/min. 1 Values are for MT05RV (120W).* This stall torque is theoretical because the breaking point of air motor shaft is 50 Nm.When using these motors, this is necessary to isolate (disengage) accidental load above 50 Nm.Weight(kg)1517 / 1134 1 2772 / 2630 1 1 / 1 2 / 2 1 113 127 127 0,6708 / 529 1 1294 / 1200 1 2 / 2 1 4 / 4 1 113 127 127 0,6361 / 270 1 660 / 630 1 4 / 3 1 8 / 7 1 113 127 127 0,6169 / 126 1 308 / 290 1 9 / 7 1 17 / 16 1 113 127 127 0,686 / 64 1 157 / 148 1 18 / 14 1 34 / 30 1 130 144 144 0,779 / 59 1 144 / 136 1 19 / 16 1 37 / 35 1 113 127 127 0,640 / 30 1 73 / 70 1 38 / 27 1 max. 50* 130 144 144 0,719 / 14 1 34 / 33 1 max. 50* max. 50* 130 144 144 0,79 / 7 1 16 / 15 1 max. 50* max. 50* 130 144 144 0,713Order CodeM T 0 5 R T 1 5 1 7 B C L 1 FRotationSpeed at max powerFlange typeShaft typeExhaustRTLTRVRight turnLeft turnReversible1517 Rotary speed: 1517 rpmXXXXchoose the desired speedfrom the table aboveFBThreaded mounting flange(F type)2 holes mounting flange(B type)CL1Rounded keyed shaft,diam. 10 mmFFilterPFlat mounting flange (P type)MT07 Power Range 40-150WSpeed atmax. power(rpm)Free speed(rpm)Pmax torque(Nm)Stall torque(Nm)Length (mm)F and B typePressure of use 6 bar. Air consumption: 350 l/min. 1 Values are for MT07RV (120W).* This stall torque is theoretical because the breaking point of air motor shaft is 300 Nm.When using these motors, this is necessary to isolate (disengage) accidental load above 300 Nm.Weight(kg)75 / 56 1 138 / 130 1 20 / 17 1 39 / 35 1 206 2,363 / 47 1 115 / 110 1 24 / 20 1 47 / 40 1 206 2,349 / 37 1 90 / 85 1 30 / 25 1 59 / 50 1 206 2,335 / 26 1 64 / 62 1 43 / 35 1 83 / 70 1 206 2,329 / 22 1 54 / 51 1 50 / 42 1 100 / 85 1 206 2,323 / 17 1 42 / 40 1 65 / 49 1 127 105 1 206 2,316 / 12 1 30 / 29 1 85 / 40 1 179 / 160 1 206 2,314 / 10 1 25 / 24 1 110 / 95 1 214 / 180 1 206 2,310 / 8 1 19 / 18 1 150 / 120 1 285 / 250 1 234 2,39 / 6 1 16 / 15 1 170 / 150 1 max. 300* / 290 1 234 2,3Order CodeM T 0 7 R T 0 0 7 5 B C L 1 FRotationSpeed at max powerFlange typeShaft typeExhaustRTLTRVRight turnLeft turnReversible0075 Rotary speed: 75 rpmXXXXchoose the desired speedfrom the table aboveFBThreaded mounting flange(F type)3 holes mounting flange(B type)CL1CL2Square key,diam. 12.70 mmSquare key,diam. 19.05 mmFFilterCA1Square drive,diam. 12.70 mmFI1Threaded shaft,diam. 12.70 mmAll designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC VANE MOTORMT10 Power Range 400-800W14Speed atmax. power(rpm)Free speed(rpm)Pmax torque(Nm)Stall torque(Nm)Length (mm)F and B typeWeight(kg)1300 / 1066 1 2798 / 1614 1 6 / 4 1 10 / 6 1 144 / 157 1 1,91085 / 890 1 2336 / 1347 1 7 / 5 1 12 / 7 1 144 / 157 1 1,9851 / 698 1 1833 / 1057 1 9 / 6 1 15 / 9 1 144 / 157 1 1,9271 / 222 1 583 / 336 1 28 / 21 1 48 / 27 1 171 / 184 1 1,9226 / 185 1 487 / 281 1 34 / 24 1 58 / 34 1 171 / 184 1 1,9189 / 155 1 406 / 234 1 40 / 30 1 69 / 40 1 171 / 184 1 1,9177 / 145 1 382 / 220 1 42 / 31 1 73 / 42 1 171 / 184 1 1,9148 / 121 1 319 / 184 1 50 / 38 1 88 / 50 1 171 / 184 1 1,9116 / 95 1 250 / 144 1 68 / 48 1 112 / 65 1 171 / 184 1 1,956 / 46 1 121 / 70 1 135 / 99 1 230 / 130 1 199 / 212 1 2,347 / 39 1 101 / 58 1 160 / 120 1 276 / 160 1 200 / 212 1 2,339 / 32 1 85 / 49 1 190 / 150 1 max. 300* / 190 1 201 / 212 1 2,3- / 21 1 - / 32 1 - / 220 1 - / 300 1 - / 212 1 2,3Pressure of use 6 bar. Air consumption: 1400 l/min (2200 l/min). 1 Values are for MT10RV (500W).* This stall torque is theoretical because the breaking point of air motor shaft is 300 Nm.When using these motors, this is necessary to isolate (disengage) accidental load above 300 Nm.Order CodeM T 1 0 R T 1 3 0 0 B C L 1 FRotationSpeed at max powerFlange typeShaft typeExhaustRTLTRVRight turnLeft turnReversible1300 Rotary speed: 1300 rpmXXXXchoose the desired speedfrom the table aboveFBThreaded mounting flange(F type)3 holes mounting flange(B type)CL1CL2Square key,diam. 12.70 mmSquare key,diam. 19.05 mmFCFilterCollectorCA1Square drive,diam. 12.70 mmMT30 Power Range 1800-3000WFI1Threaded shaft,diam. 12.70 mmSpeed atmax. power(rpm)Free speed(rpm)Pmax torque(Nm)Stall torque(Nm)Pressure of use 6 bar. Air consumption: 3100 l/min. 1 Values are for MT30RV (2300W).Length (mm)H typeWeight(kg)1378 / 1102 1 2438 / 2243 1 20 / 16 1 46 / 41 1 274,3 7,41066 / 853 1 1879 / 1729 1 27 / 22 1 59 / 53 1 274,3 7,4698 / 558 1 1231 / 1132 1 40 / 30 1 90 / 81 1 274,3 7,4371 / 297 1 659 / 606 1 80 / 61 1 170 / 153 1 274,3 7,4286 / 230 1 508 / 467 1 95 / 75 1 220 / 198 1 274,3 7,4222 / 178 1 392 / 360 1 130 / 100 1 284 / 256 1 274,3 7,4188 / 150 1 333 / 306 1 150 / 125 1 336 / 302 1 274,3 7,4145 / 116 1 256 / 236 1 200 / 150 1 434 / 391 1 274,3 7,495 / 76 1 168 / 154 1 300 / 240 1 630 / 567 1 274,3 7,4Order CodeM T 3 0 R T 1 3 7 8 H C L 2 FRotationSpeed at max powerFlange typeShaft typeExhaustRTLTRVRight turnLeft turnReversible1378 Rotary speed: 1378 rpmXXXXchoose the desired speedfrom the table aboveH2 holes mounting flange(H type)CL2CL4Square key, diam. 25.4 mmSquare key, diam. 25 mmFCFilterCollectorAll designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC VANE MOTORMT20 Power Range 800-1700WSpeed atmax. power(rpm)Free speed(rpm)Pmax torque(Nm)Stall torque(Nm)Length (mm)F and B typeWeight(kg)1000 / 708 1 2331 / 1416 1 14 / 12 1 22 / 25 1 165 / 175 1 3,2835 / 591 1 1946 / 1182 1 17 / 15 1 26 / 30 1 165 / 175 1 3,2655 / 464 1 1526 / 927 1 21 / 19 1 34 / 40 1 165 / 175 1 3,2208 / 148 1 486 / 295 1 71 / 60 1 106 / 120 1 197 / 207 1 3,2174 / 123 1 405 / 246 1 80 / 79 1 127 / 140 1 197 / 207 1 3,2145 / 103 1 338 / 206 1 98 / 90 1 152 / 180 1 197 / 207 1 3,2136 / 97 1 318 / 193 1 101 / 95 1 161 / 190 1 197 / 207 1 3,2114 / 81 1 265 / 161 1 125 / 107 1 193 / 220 1 197 / 207 1 3,289 / 63 1 207 / 127 1 160 / 145 1 246 / 300 1 197 / 207 1 3,215Pressure of use 6 bar. Air consumption: 1800 l/min (3000 l/min). 1 Values are for MT20RV (1000W).Order CodeM T 2 0 R T 1 0 0 0 B C L 1 FRotationSpeed at max powerFlange typeShaft typeExhaustRTLTRVRight turnLeft turnReversible1000 Rotary speed: 1000 rpmXXXXchoose the desired speedfrom the table aboveFBThreaded mounting flange(F type)3 holes mounting flange(B type)CL1CL2Square key,diam. 12.70 mmSquare key,diam. 19.05 mmFCFilterCollectorCA1Square drive,diam. 12.70 mmFI1Threaded shaft,diam. 12.70 mmMR07 Power Range 40-150WSpeed atmax. power(rpm)Free speed(rpm)Pmax torque(Nm)Stall torque(Nm)Length (mm)B typeWeight(kg)57 / 42 1 103 / 100 1 27 / 21 1 52 / 45 1 297 2,647 / 35 1 86 / 81 1 31 / 26 1 62 / 55 1 297 2,637 / 28 1 68 / 68 1 41 / 33 1 79 / 72 1 297 2,626 / 20 1 48 / 46 1 60 / 49 1 111 / 100 1 297 2,622 / 16 1 40 / 39 1 70 / 60 1 133 / 120 1 297 2,617 / 13 1 32 / 31 1 90 / 75 1 169 / 145 1 297 2,612 / 9 1 23 / 22 1 125 / 100 1 238 / 220 1 297 2,610 / 8 1 19 / 18 1 150 / 120 1 285 / 260 1 297 2,68 / 6 1 14 / 13 1 200 / 160 1 max. 300* 297 / 325 1 2,6Order CodePressure of use 6 bar. Air consumption: 350 l/min. 1 Values are for MR07RV (120W).* This stall torque is theoretical because the breaking point of air motor shaft is 300 Nm.When using these motors, this is necessary to isolate (disengage) accidental load above 300 Nm.M R 0 7 R T 0 0 5 7 B C A 1 FRotationSpeed at max powerFlange typeShaft typeExhaustRTLTRVRight turnLeft turnReversible0057 Rotary speed: 57 rpmXXXXchoose the desired speedfrom the table aboveB3 holes mounting flange(B type)CA1FI1Square drive,diam. 12.70 mmThreaded shaft,diam. 12.70 mmFFilterAll designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC VANE MOTORMR10 Power Range 400-800W16Speed atmax. power(rpm)Free speed(rpm)Pmax torque(Nm)Stall torque(Nm)Length (mm)B typeWeight(kg)640 / 669 1 1378 / 1013 1 11 / 7 1 20 / 9 1 236 / 248 1 2,6204 / 525 1 438 / 795 1 38 / 8 1 64 / 12 1 263 / 248 1 2,6170 / 167 1 366 / 253 1 45 / 27 1 76 / 37 1 263 / 275 1 2,6142 / 138 1 305 / 211 1 55 / 32 1 92 / 45 1 263 / 275 1 2,6111 / 116 1 240 / 176 1 70 / 39 1 117 / 53 1 263 / 275 1 2,687 / 109 1 188 / 166 1 90 / 40 1 149 / 59 1 263 / 275 1 2,642 / 91 1 91 / 138 1 175 / 49 1 max. 300* / 69 1 291 / 275 1 2,635 / 72 1 76 / 108 1 210 / 60 1 max. 300* / 85 1 291 / 275 1 2,630 / 35 1 64 / 53 1 250 / 132 1 max. 300* / 175 1 291 / 303 1 2,6- / 29 1 - / 44 1 - / 151 1 - / 210 1 - / 303 1 2,6- / 19 1 - / 29 1 - / 240 1 - / max.300* - / 303 1 2,6Pressure of use 6 bar. Air consumption: 1400 l/min (2200 l/min). 1 Values are for MR10RV (500W).* This stall torque is theoretical because the breaking point of air motor shaft is 300 Nm.When using these motors, this is necessary to isolate (disengage) accidental load above 300 Nm.Order CodeM R 1 0 R T 0 9 7 7 B C A 1 FRotationSpeed at max powerFlange typeShaft typeExhaustRTLTRVRight turnLeft turnReversible0977 Rotary speed: 977 rpmXXXXchoose the desired speedfrom the table aboveB3 holes mounting flange(B type)CA1FI1Square drive,diam. 12.70 mmThreaded shaft,diam. 12.70 mmFCFilterCollectorMR20 Power Range 800-1700WSpeed atmax. power(rpm)Free speed(rpm)Pmax torque(Nm)Stall torque(Nm)Length (mm)B typeWeight(kg)492 / 444 1 1148 / 889 1 29 / 20 1 45 / 40 1 256 / 266 1 3,1157 / 349 1 395 / 697 1 90 / 25 1 140 / 50 1 288 / 266 1 3,1131 / 111 1 305 / 222 1 110 / 80 1 168 / 160 1 288 3,1109 / 93 1 254 / 185 1 130 / 100 1 202 / 195 1 288 3,1103 / 77 1 239 / 155 1 140 / 110 1 214 / 235 1 288 3,186 / 73 1 200 / 145 1 160 / 115 1 257 / 240 1 288 3,167 / 61 1 157 / 121 1 220 / 150 1 max. 300* / 300 1 288 3,1- / 48 1 - / 95 1 - / 190 1 - / max. 300* - / 298 1 3,1Pressure of use 6 bar. Air consumption: 1800 l/min / 3000 l/min. 1 Values are for MR20RV (1000W).* This stall torque is theoretical because the breaking point of air motor shaft is 300 Nm.When using these motors, this is necessary to isolate (disengage) accidental load above 300 Nm.Order Code M R 2 0 R T 0 7 5 2 B C A 1 FRotationSpeed at max powerFlange typeShaft typeExhaustRTLTRVRight turnLeft turnReversible0977 Rotary speed: 752 rpmXXXXchoose the desired speedfrom the table aboveB3 holes monting flange(B type)CA1FI1Square drive,diam. 12.70 mmThreaded shaft,diam. 12.70 mmFCFilterCollectorAll designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC VANE MOTOROperation PrinciplePressurized air (4 to 6 bars) is injected in the multi-vane airmotor via the injection point (I). It arrives in the first chamber(C1) which is put under pressure. Each of the sides of thiscompression chamber will receive a proportional force totheir respective surface.17The sides delimited by the vanes (P1) and (P2) with differentsurface area will both receive different forces. The volumeof the chamber C1 will increase and the air which is insidewill release its pressure.The chamber C2 is now under compression. The sameprocesses are repeated and this allows the constant rotationof the rotor. After the rotation of the rotor, the chamberC1 will be in exhaust position, releasing air outside of themotor.By positioning differently the injection point of air on therotor, we can make it turn left or right. The rotationaldirection of the multi-vane air motor MODEC is defined byviewing it from the back side of the air motor.Change of the rotation, clockwise or counterclockwiseis obtained by switching air injection from one intake toanother.The rotor speed is close to 10,000 rpm under 6 barspressure. To adjust air motor characteristics to the desiredapplication, we use planetary gear reduction.Thanks to the different types of gears and differentcombinations, MODEC multivane air motor can offer awide range of speed and torque.It is possible to built air motor with several reduction level,from 1 to 5 depending of air motor range.For some application, a coupling ring allows small air motorto be mounted with the reduction of higher range. This allowshigh torque in a very small space. In some applications it isnecessary to put in place a torque limitation system in ordernot to pass the breaking limit of the output shaft.All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC STEPPING MOTOR18BPS Pneumaticstepping motorProduct characteristics• For set and adjustments• Compact and powerful• Stays in position when power line fails• Optional with confirmation of position(internal sensors)Operation PrincipleFunctionality and PrecisionThe BPS stepping motor creates rotation by means of apneumatic activation of three internal pistons. Dependingon the switching sequence of the control valves, a preciseleft/right 3° rotation is performed. The BPS can also be providedwith a hollow shaft and spindle in order to generatea linear movement. Thanks to its unique construction, theBPS offers a maximum of precision. The tolerance is always±9’ angular minutes, irrespective of the number of steps orrotations!Wide range of applicationsWhether dust, dirt or powerful magnetic fields, the pneumaticdrive also offers trouble-free operation in extremeconditions.Compact powerhouse with self-retentionEven the smallest series of BPS stepping motors is certainto impress with a torque of 1.7 Nm and compact diameterof only 52 mm. The self-retention mechanism keeps theBPS in its position even in the event of a power failure. Thismeans that there is no step loss, thus allowing the BPS toserve as an absolute measuring system as well.Simplest controlOnly 3 x 3/2-way valves are needed to drive the BPS. TheBPS can easily be integrated into a PLC. Complete programmodules for the Siemens S7-300 are available.Relief valve3/2-way valveAir inlet1 2 3Z2Z3 Z1BPS Pneumatic stepping motorExample:The direction of rotation is determined by the sequence ofthe drive.1-2-3 = Left rotation3-2-1 = Right rotationFunction with sensors:Step 1: Valve 1 ON sensor 1 back-signal Valve 1 OFFStep 2: Valve 2 ON sensor 2 back-signal Valve 2 OFFStep 3: Valve 3 ON sensor 3 back-signa l Valve 3 OFFStep 4: Valve 1 ON sensor 1 back-signal Valve 1 OFFStep 5: ...The operation can be repeated any number of times untilthe desired position is achieved.All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC STEPPING MOTORAdvantagesExtreme operating conditionsThe BPS reveals its strenghts in the presence of dust, dirt orstrong magnetic fields: pneumatic actuation permits smoothoperation even under the most difficult conditions (operatingtemperature -25 ° to +70 °C, IP 55). The BPS only offerslimited suitability for direct drive of rotating parts with highmass.Small but powerfulEven the smallest model series produces a convincing torqueof 1.7 Nm with a compact 52 mm diameter.Self-lockingEven in the event of a power failure, the BPS maintains itsposition – No step loss occurs. A major advantage for toughapplications.PrecisionWith its unique design, the BPS ensures maximum accuracy.The tolerance amounts to a constant ±9 minutes ofangle, regardless of the number of steps!Easy actuationDirectly via the Matrix valve with 3 valves (3/2-way), with orwithout sensors: the BPS can be incorporated without greatcomplexity into a stored program control. For the “SiemensS7-300” SPC, free program modules are optainable.Sensor unitAll types are available with a sensor unit, reporting the endposition of the pistons to a SPC.BPS IP versionSpecially protected motor housing for operation in Ex zones.Certificated for Ex zones 1, 2, 21 and 22.19TypesIP IP IP IPThe right design for every application. The built-in Matrixvalve provides a central supply for all pistons and a maximumstepping speed.Rotary motionLinear motionStandardType BPSwith shaftType BPS SRwith hollow shaft and spindleWe would be happy to assist you in the selection of theappropriate motor.With control valveType BPS MXincl. control valveType BPS MX-SRincl. control valveAll designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.chFor Ex zoneIP IPType BPS-IP

APNEUMATIC STEPPING MOTORTechnical Data20EDKFHJOCBG1MNFR2LFATyp 1216 1620 1620IP 1620 Tesla 2532IP insulation class IP 55 IP 55 IP 67 for Ex zones IP 55 IP 55Step angle (°) 3° 3° 3° 3° 3°Max. moment of mass inertia (kgm 2 ) 1 0.002 0.0042 0.0042 0.0042 0.01Max. torque (Nm) 1 1.7 3.3 3.3 3.3 10Max. speed (1/min) 2 24 / 7 24 / 7 24 / 7 24 / 7 20 / 6Ø A (g6, concentricity 0.02 mm) 10 12 12 12 19Ø B (h7) 30 40 40 40 60Ø C 49 59 59 59 96D 15.5 24.2 24.2 24.2 37.5E 17.1 26.7 26.7 26.7 40.5F 13 19.5 19.5 19.5 14.5Ø G 52 61 61 61 61H 78.5 99.7 99.7 99.7 149.5J 61 72.5 72.5 72.5 108.5K 12 14 14 14 25L 3 4 4 4 6M M4 M4 M4 M4 M6N M5 M5 M5 M5 M8Ø O 3.3 4.5 4.5 4.5 6.5Pos. 1: pneumatic coupling (3 pieces) Ø 4 (M5) Ø 4 (M5) Ø 4 (M5) Ø 4 (M5) Ø 8 (1/4“)Pos. 2: sensor plug (IP: NAMUR, P + F) 3 M12 (5Pol) M12 (5Pol) wires 5m - M12 (5Pol)Weight (g) 380 -720 520 - 1000 550 650 2400 - 2700Max. F Runder radial load only (kN) 0.7 1.24 1.24 1.24 1.75Max. F Aunder axial load only (kN) 1.0 1.75 1.75 1.75 2.451Test conditions: 6 bar, hose length 1 m, valve retardation 40 ms2Test conditions: 6 bar, matrix direct, valve retardation 10 ms, without load / hose length 1 m, valve retardation 40 ms, 2/3 load3Direct output, PUR cable 5 m, EU design model test certificate No PTB 00 ATEX 2032 XCAD data for all motors available.All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC STEPPING MOTOROrder CodeMotorsBPS 1 2 3 4 5Motor size1216 1.7NmInsulation classblank IP 55blankSensor unitwithout sensor unitblankControl valvewithout controlvalveblankOptionsshaft end, keygroove and spring211620 3.3NmIPIP 67 (Ex)S5with sensor unit, plugM12 (5Pol)MX 1Matrix valve,without cableSR2 2with 300 mm spindle,Ø 8 mm / pitch 2.0 mm2532 10NmSAwith NAMUR sensorunit for Ex zones incl.cable 5 m1linear motion of spindleoption is limited to 50 mmSR30 2with 300 mm spindle,Ø 8 mm / pitch 30.0mmSR4 3with 300 mm spindle,Ø 12 mm / pitch 4.0mmSR45 3with 300 mm spindle,Ø 12 mm / pitch 45.0mmAccessories2available for BPS-16203available for BPS-2532SpindlesCablesBPS-8-SR2BPS-8-SR30BPS-1620 (Ø 8 mm)300 mm spindlewith 2.0 mm pitch300 mm spindlewith 30.0 mm pitchBPS-12-SR4BPS-2532 (Ø 12 mm)300 mm spindlewith 4.0 mm pitchBPS-12-SR45300 mm spindlewith 45.0 mm pitchBPS-G-32-05BPS-W-32-05BPS-G-35-05BPS-W-35-05Sensor cable IP 65 Valve cable IP 65PUR cable 2m,straight socket,unscreenedPUR cable 2m, 90°socket, unscreenedPUR cable 5m,straight socket,unscreenedPUR cable 5m, 90°socket, unscreened868.883P868.884QPUR cable 2 m,straight socketPUR cable 4 m,straight socketExample Order CodeBPS-2532-SR4Stepping motor with 10.0 Nm,300 mm spindle Ø 12 mm /pitch 4.0 mmBPS-1620-MXStepping motor with 3.3 Nm,shaft end, key groove, springand with Matrix valveBPS-1620IP-SAStepping motor with 3.3 Nm,shaft end, key groove, springand NAMUR sensor unit for Exzones, cable 5 mMore special designs are possible.Feel free to contact us.All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC STEPPING MOTOR22Plug-and-PlayStepping motor withcontrol valveProduct characteristics• Compact motor / valve unit• Up to 10 Nm torque• Protection class: IP 55Technical InformationThe pneumatic stepper motor offers several advantagesover electric versions. High torques are achieved even withsmall dimensions and without a reduction gear thanks to thepneumatic drive.unit without additional hose connections. These pneumaticstepper motors are used wherever precision under difficultconditions is demanded. In dusty or dirty environments orin the presence of strong magnetic fields as well the pneu-All pneumatic stepper motors are 97.7 equipped with internal matic stepper motor 99.7 really shows its strengths. The motorbraking – with no step loss – in case of a power failure. This features versatile and simple control and there is a suitable197.4is a decisive advantage particularly for sensitive applications.type for every application, e.g. classic with an output shaft orThe flange-mounted valve provides for a very compact with a spindle for linearmotions.- 0.006)12 g6 ( - 0.017+0)40 h6 (- 0.01659)A2.514x4H9Radial connectionfor control valvePVC-cableA3Axial sensor connection24.2M4x10.5/14.5120°All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC STEPPING MOTORApplicationsThe BPS is ideal whenever high accuracy is required underdifficult working conditions.The shaft version is used for rotary movements. Linearmotions are possible with a hollow shaft type. The pneumaticstepping motor is available with or withoutattached Matrix valve.23Precise dosingPrecise dosing of bulk materials with srew-type conveyors.IsolatingIsolationg and combining of parts.AdjustmentAdjustment of limit stops and guides for change of formaton machines.Proportional remote adjustmentProportional remote adjustment of valves,flap valves and cocks.PositioningPositing of tables in the X and Y axes.All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

PNEUMATIC STEPPING MOTORTechnical Information24Operating conditions• Dried, oil-free and filtered compressed air (5 μm) at max. 8bars (indicated by valve manufacturer)• The ambient temperature of the stepping motor is -25 °Cto +70 °C• Acids and alkaline substances may damage the motor.For special operating conditions (temperature, fluids etc.),please contact us to enable your particular application tobe studied.AssemblyThe motor can either be fitted from the front by means of the3 threads or else using the 3 continuous bores (see dimensioneddrawing). Before fitting, we advise placing the motorunder pneumatic pressure. This protects the transmissioncomponents when the centric screw N is tightened (seepage 12). When assembling the transmission components(plate, wheels etc.), please make sure that the torque appliedto the drive shaft does not exceed the indicated maximum.After installation, check the connection of the motorand valves for absence of leakage.Actuation3 valves (3/2 way) are required for actuation.ProgrammingThe BPS-IP is generally incorporated into an SPC (StoredProgram Control). In the event of operation with sensors,these report the current position of the three pistons to thecontrol.OperationThe indicated maximum torque and the maximum momentof mass inertia must not be exceeded.Accessories and special versionsPlease contact us for special applications.We will be happy to work with you to design a solution.Easy and intelligent stepping motor controlThe three pistons of the stepping motor have to be pilotedby magnet valves. We provide an easy control which substitutesor discharges superior devices such as a SPC.InletFloating engage or proximity switch, every pulse actuatesone to three stepsButtonsOne step forward, one step backward, more steps forwardor backward (as long as the button is pressed)DisplayRotating direction (by 3 LEDs), number of steps per pulseAll designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

AccessoriesNeedle valve withadjusting dialProduct characteristics• Linear flow rate properties• Dial indication of rotation• Visible control of flow rates• Unrestricted installation• Prevent adjustment mistakes• One-touch lock25Operation PrincipleRealizing visible flow rate adjustment and controlThe needle valve with dial DVL-S and DVL-N uses a rotaryneedle valve with linear flow properties, and numerically indicatesspeed with a dial. Anyone can easily adjust cylinderspeed and flow accurately and with good reproducibility usingthis needle valve.DialLock lever(sliding)Use as a speed controllerThe standard type has a built-in check valve, and can beused as a speed adjustment valve or vacuum break valvefor pneumatic cylinders. The regulating valve is recommendedfor the use with our EasyDrive.Oil-prohibited specifications availableThese specifications enable use in environments susceptibleto oil, in clean rooms, and in vacuum applications.Rotary mounting holeFree rotationModel variationsTube boreFlow rate rangeExample of flow rate propertiesApplicationCheck valveStandard typeDVL-SConventionalNeedle valveOil-prohibited typeDVL-NFlow rateDVL-S · DVL-N00 1 2 4 6 8 10 12Dial speed (All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

ACCESSORIES26Air treatmentProduct characteristics• Compact modules• Lightweight and robust• Long life filter element• Embedded pressure gauge for saving space• No oil dripping during pressure drop• Corrosion resistant bowl guardFilter and regulatorsA basic concept: with our filter and regulators we pursue high performance for all aspects, functionality, operability, serviceability,and safety.Model numberF1000 F3000 F4000 F8000-6G-F-W -8G-F-W -8G-F-W -10G-F-W -8G-F-W -10G-F-W -15G-F-W -20G-F-W -25G-F-WPort size (inch) G1/8 G1/4 G1/4 G3/8 G1/4 G3/8 G1/2 G3/4 G1Maximum flow ratein l/min (ANR)460 600 1,230 1,500 1,320 2,140 3,000 6,420 6,780Drain capacity in cm 3 12 45 80 80Weight in kg 0.09 0.25 (0.35) 0.45 (0.55) 1.16 (1.26)Model numberR1000 R3000 R4000 R8000-6G-F-W -8G-F-W -8G-F-W -10G-F-W -8G-F-W -10G-F-W -15G-F-W -20G-F-W -25G-F-WPort size (inch) G1/8 G1/4 G1/4 G3/8 G1/4 G3/8 G1/2 G3/4 G1Maximum flow rate768 1,350 1,998 2,598 2,502 4,398 4,998 13,980 10,980in l/min (ANR)Weight in kg 0.16 0.45 0.7 1.6Model numberW1000 W3000 W4000 W8000-6G-F-W -8G-F-W -8G-F-W -10G-F-W -8G-F-W -10G-F-W -15G-F-W -20G-F-W -25G-F-WPort size (inch) G1/8 G1/4 G1/4 G3/8 G1/4 G3/8 G1/2 G3/4 G1Maximum flow ratein l/min (ANR)840 1,140 2,148 2,430 2,502 4,350 4,740 10,020 10,020Drain capacity cm 3 12 45 80 80Weight in kg 0.175 0.6 (0.7) 0.9 (1.0) 2.0 (2.1)All designs, dimensions and specifications are subject to change without notice (December 2008).www.bibus.ch

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