Linear Actuators - Setec-Group

Linear Actuators - Setec-Group Linear Actuators - Setec-Group

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Danaher Motion -Helping you build a better machine, fasterDanaher Corporation combined over 30 industry-leading brands such as Kollmorgen, Thomson, Dover, Pacific Scientific,Portescap, Neff, Seidel and Bautz to establish a customer-focused motion control manufacturing company called DanaherMotion. We offer this powerful set of integrated motion control technologies under the Danaher Motion and Thomsonbrand names. We are a $B+ global motion control leader, unique in our ability to marshal decades of application experienceand technical innovation to help you build better machines, faster.Danaher Motion defines high standards of quality, innovation and technology. We enable improved machine performanceand reliability while controlling costs. Our global manufacturing footprint, rapid customization and prototyping capabilitiesdrive quick lead times. Unmatched application experience and design expertise empowers you to commissionmachines faster.Consider your options in today’s market for a motion control partner. Select Danaher Motion and join a team with 600employees, over 60 years of application experience and 2000+ distributor locations around the globe. Danaher Motionserves industries as diverse as semiconductor, aerospace and defense, electric vehicle systems, packaging, printing,medical and robotics. We offer an unparalleled depth and breadth of motion control product solutions through a worldwideservice and support infrastructure, field service engineers and support teams available when and where you needthem.The Danaher Business System -Building sustainable competitive advantage into your businessThe Danaher Business System (DBS) was established to increase the value we bring to customers. It is a mature andsuccessful set of tools we use daily to continually improve manufacturing operations and product development processes.DBS is based on the principles of Kaizen which continuously and aggressively eliminate waste in every aspectof our business. DBS focuses the entire organization on achieving breakthrough results that create competitive advantagesin quality, delivery and performance – advantages that are passed on to you. Through these advantages DanaherMotion is able to provide you faster times to market as well as unsurpassed product selection, service, reliability andproductivity.Local Support Around the GlobeApplication CentersGlobal Manufacturing OperationsGlobal Design & Engineering Centers


IntroductionCompany IntroductionThe history of the Thomson Electrak ® actuator goes back to the developmentof ball screw actuators 40 years ago in Marengo, IL, USA. The first generationof general purpose actuators were developed for control of accessory driveson garden tractors and farm equipment. Since that simple beginning, actuatorsare now used in all types of equipment to automate a process, remove peoplefrom dangerous situations, provide remote control or make difficult, tediousmanual jobs easier.The linear actuators in this catalog represent provendesign concepts found in the entire Electrak series. Fromlight load 050s to the high performance Electrak Pro seriescapable of handling loads up to 9000 N,Thomson offersfeatures unavailable anywhere else.The world’s most versatile actuator selectionThomson combined the clevis to clevis mount Electrakseries, and the trunnion mount Electrak PPA units, toprovide the most versatile selection of linear actuatorsavailable. Our actuator team has solved over 10000 toughapplication challenges with even tougher actuators. Webuilt our reputation in the mobile off highway market inextremely demanding operating conditions. And if youcan’t find the actuator to meet your application, call usfor a cost effective actuator built to your needs. Thomsonbuilds more custom actuators than anyone.You can count on ThomsonThomson linear actuators – rugged, reliable remote linearmotion control with the push of a button. You can count onThomson for worldwide sales, service, application supportand local availability. Please visit www.danahermotion.com for more information.1967 1969 1974 1982 1984 1987 1988 1991The firstgeneration ofactuators foruse in gardentractors andfarm equipmentis released.First line of ballscrew drivenactuators withright angle ACand DC motors isreleased.First line ofactuators withparallel motorsand bothacme and ballscrew drive isreleased.The “Tiger” lineactuators arereleased forOEMs.Electrak 1, 2, 5,10 and 100 arereleased fordistribution.Electrak 205and the firstline of MCScontrols arereleased.Electrak 1SPwith feedbackpotentiometeris released.The first liftingcolumns, DMDand DMA, arereleased.4 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>IntroductionProduct IntroductionThomson actuators are easy to mount and operate, require no maintenance,don’t leak hydraulic fluid, are easy to incorporate into an automated processand once installed they will work reliably under the toughest conditions yearafter year.<strong>Actuators</strong> offer advantages over mechanical and hydraulicsystems in many applications. They are self-contained,rugged, and durable, making them ideal anywhere youwant to lift, lower, push, pull, rotate or position a load.Compact designWith their compact size, actuators can be located inconfined areas. An actuator with a 100 mm stroke lengthcan produce 9000 N of force from a 280 mm package.Electrak 1 and 050 series actuators fit small areas withpackage lengths as short as 153 mm.Rugged and reliableAll Thomson actuators incorporate strong, high qualitycomponents to assure trouble-free service. Rugged spur,worm or helical gearing, aircraft quality lubricants and highperformance motors provide the maximum life and value.The actuators are gasketed and sealed throughout forprotection in wet, dirty and oily environments and are idealfor use on outdoor equipment. The rod style actuatorshave stainless steel or aluminum extension tubes to resistcorrosion.Maintenance-freeAll adjustments and lubrication are made at the factory andno maintenance is required or recommended. Consistent,repeatable performance is provided for the entire lifetimeof the actuator.BidirectionalThomson actuators can push and pull loads ranging fromone to 900 kg, and can extend up to 900 mm. With theThomson series of actuator controls, you can create anactuator control system to meet your particular motioncontrol requirements.Safe operationMotors used on Electrak actuators utilize thermal switchesin their windings or Electronic Load Monitoring to shut theactuator off in case of overheating. A standard overloadclutch or Electronic Load Monitoring will stop the motionif the load is too great or at the end of a stroke. All linearactuators will hold their loads with power removed.VersatileStroke lengths of 25 to 900 mms are available and speedsare as high as 75 mm per second. <strong>Actuators</strong> are easy toapply, quick to install and usually only requiring two wiresfor operation. A wide variety of options and controls makesit easy to find the perfect actuator for your application. Andif you have special needs, cost effective custom solutionsare our speciality.1992 1994 1998 1999 2000 2004 2006A patent for aload lock deviceis granted.Electrak 1LL isreleased.Electrak 150 withtwo patents isreleased. ACcontrol line isreleased.Electrak 050 withpatented designand the firstrotary actuatorsare released.The first LM80rodless actuatoris released.The triple profilelifting columnTC16 and the“sweeper“actuator arereleased.The Electrak Proactuator lineand the DCGcontrol line arereleased.www.danahermotion.com5


IntroductionThe Benefits of ElectrificationElectrification is converting manual, hydraulic and pneumatic operations toelectromechanical motion. Substantially improved machine performanceand cost advantages can be gained through electrification.Reduce costs• Electric actuation components cost less thancomparable hydraulic and pneumatic systems.• One electric linear actuator is faster and easierto install than the multiple hydraulic and pneumaticcomponents required to achieve the same function.• Electric actuators feature quick and predictable systemtuning when compared to the headaches of configuringhydraulic systems and their components which contendwith power variation, temperature variation, and nonlinearperformance profiles.• Compare zero maintenance electric actuators againstthe fluid replacement, leak repairs and other routinemaintenance needed to support hydraulic systems.• Eliminate the environmental problems and costsassociated with hydraulic fluid leaks and fluid disposal.Boost productivity and efficiency• Improve control over critical machine operations with:- Multiple digital and analog feedback options- Fixed and programmable limit switches for “teach andrepeat” positions- Low voltage switching options that can interfacedirectly with programmable PC/PLC controllers- Pulse width modulation for variable speed control• Superior accuracy and repeatability• Link and automate simultaneous processes• Reduce down time with:- Zero maintenance- Longer component life- Redundancy through manual override• Improve safety and reduce costs by removing peoplefrom danger with convenient remote controlMaking jobs easier• Raising and lowering a deck on a mower, paver or floor scrubber.• Shifting manual transmission.• Lifting wheelchairs into a vehicle.• Opening and closing doors on buses or vans.Automating a process• Moving twine across a round bale of hay for consistent wrap.• Varying the chute opening on a salt/sand spreader based on speedfor consistent application.• Lift and lower pantographs on electrical trains and trams.Providing remote control• Throttle control from the rear of garbage trucks.• Positioning the discharge spout on a large chipper, snowblower orcombine.• Opening a chute on a salt/sand spreader.• Positioning of solar energy panels and wind power plant turbines.• Opening/closing the engine hatch on boats.• Positioning boat, handicap vehicle seats.• Belt tensioning.Removing people from danger• Sliding a cover over the stairs in a recreational vehicle.• Throttle control for a tree stump grinder to keep the operator awayfrom moving parts or flying debris.• Medical waste/refuse compacting.Replacing hydraulics or pneumatics• Power steering.• Dump beds on ATVs.• Positioning mower decks on golf course equipment.Great opportunities for electric conversionwww.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>IntroductionThe Benefits of ElectrificationReplacing hydraulic or pneumatic cylinders with electrical linear actuatorsmeans a simpler and smaller installation, easier control, lower energy costs,higher accuracy, less maintenance, less noise and a cleaner, healthierenvironment.432516Single acting, uni-directional hydraulic cylinder system1. Hydraulic cylinder2. Electric pump motor3. Hydraulic pump4. Hydraulic oil resevoir5. Check valve6. Operator push button box7. Relay cabinet8. Unloading valve7You can design, purchase and install all these componentsor you can select and install an actuator and control.8This single acting, uni-directional hydraulic cylinder systemis one of the simplest hydraulic solutions. This system onlyallows consistent performance in one direction. In orderto get consistent performance in both directions a bidirectionalsystem would be required which is even morecomplex and costly.12Electric linear actuator system1. <strong>Linear</strong> actuator2. Actuator control3. Hand held control pendantPlug and play type of connections, simple installation andno need for any set up or adjustments ensures accurate,clean and trouble free operation within the hour.3This simple electrical actuator system will ensure consistentoperation in both directions. It will also give you addedfeatures such as electronic load monitoring, end of strokelimit switches, mid stroke protection and manual overrideoperation in case of power failure. Optional features suchas analog or digital position feedback, adjustable end ofstroke limit switches, end of stroke indication outputs andsignal following capability are also available. Anotheradvantage is that a system like this is easy to integrate withother control systems normally found in industrial systemsor vehicles such as PLC’s, micro-controllers, computers orsimple relay based systems.www.danahermotion.com


IntroductionActuator ApplicationsThomson Electrak actuators can be found in the most diverse applications,ranging from agricultural to industrial, ventilation and medical equipment.Anywhere you want to lift, lower, push, pull, rotate or position a load - onlyyour imagination will set the limit.Mobile-off-highway<strong>Actuators</strong> are widely used in agricultural, construction,mining, forestry, road work and railway equipment for thecontrol of seats, hoods, doors, covers, balers, pantographs,sprayer booms, throttles and much more.Turf and garden<strong>Actuators</strong> can be found on riding lawn mowers, golf carts,garden tractors, cleaning machines, sky lifts and otherutility vehicles.Industrial equipment<strong>Actuators</strong> are used on conveyor belts, for adjustablework tables/platforms and in the opening and closingof hatches, doors and locks. They are also common inmachines for dispensing, cutting, packaging, labeling,scanning or printing.Health and fitness<strong>Actuators</strong> are commonly used in patient lifts/beds,handicap adapted vehicles and wheel chairs to positionpatients or equipment. Other applications include hospitaldevices, examination chairs/tables and work out/gymapparatus.Office, domestic and entertainment equipmentAt home, in the office and in the entertainment businessactuators are used in automatic doors, lifts, garage doors,gates, satellite dishes, beds, reclining chairs, adjustableoffice desks, arcade games, vending machines, theatre/TV/movie props and theme park attractions.MarineOn boats, ships and oil rigs actuators are used in seats,hatches, fire doors, rescue equipment, valves and throttles.Ventilation and process control<strong>Actuators</strong> are used for valve control in ventilation andprocess equipment.8 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>IntroductionSelection ProcedureThomson actuators have been divided into good, better and best groups tohelp you select the appropiate actuator for your application. By using thesimple selection procedure described below and the Performance Overviewon the next few pages, the process will be even easier.GoodThese actuators are the lowest cost solution, providecapable, reliable performance and have some flexibilityof options and configurations. If you just need a basicactuator, this is the best choice.Selection procedureStep 1 - Determine VoltageDC actuators can be operated by battery, a rectifier oran actuator control with 230 Vac input. AC actuators areeither 230 or 400 Vac.Step 2 - Determine Load/SpeedSelect the actuator which has the load and speed ratingthat suits your application.BetterThese actuators have more flexibility in options,configurations and modifications. They have passed thetest of time in the toughest agriculture and constructionapplications. Choose from this group if you need a rugged,heavy duty actuator customized to your application.BestThese robust and strong actuators are the market leaderswith state of the art technology and flexibility. They aresmaller, lighter and have a shorter retracted length thanother actuators on the market. If you need electronic loadmonitoring, programmable limit switches, digital feedbackor signal following, this is the group for you.Step 3 - Select Stroke LengthChoose the desired stroke length from either thePerformance Overview pages or the individual productpages.Step 4 - Verify Design ConsiderationsDo you need a very short retracted length, adjustable,fixed or programmable limit switches, electronic loadmonitoring, digital or analog feedback, low voltage powerswitching, manual override, signal following, clevismounting, tube mounting or trunnion mounting? If youneed an actuator to take side loads or cantilever loads,select from the TC16, DMD, DMA or LM80 actuators.Step 5 - Select ControlThe controls in the catalog are designed for use withElectrak actuators and range from a simple switch to acontrol with membrane switches and feedback display orwith a hand pendant.On-line selection softwareOn www.danahermotion.com/linear_actuator_advisoryou can select an actuator by using the actuator productadvisor. This easy to use software lets you play with allthe parameters and will give you all the relevant data andthe correct ordering information for your choice.Can’t find what you are looking for?If you are an OEM customer and can’t find exactly whatyou need, contact customer service at +46 (0)44 24 67 90for a custom solution.www.danahermotion.com


Performance OverviewStandard Actuator Range SP 050 2 PPA-DC 0ELECTRAKProduct availabilityNorth America / Europe / Asia 1 • / • / • • / • / • • / • / • • / / • / • / • • / • / •General performanceProduct group rating good good better better good betterInput voltage - Vdc / Vac [V] 12, 24, 36 2 / 12, 24, 36 2 / 12, 24, 36/ 12 / 12, 24, 36, 90 3 / 12, 24, 36/Maximum dynamic load [N] 340 340 500 1100 6670 6800Maximum speed [mm/s] 75 75 48 30 33 60Maximum stroke length [mm] 150 150 200 610 914 610Restraining torque [Nm] 2,3 0 0 7,3 23 12Protection class IP65 IP65 IP56 IP65 IP52 IP65FeaturesMounting configuration clevis clevis clevis clevis trunnion clevisScrew type - acme / worm / ball • / / •/ / / • / • / / / / • • 2 / / •Overload clutch • • • •Motor overload protection • • • • • •End of stroke limit switches • •Potentiometer feedback•Electronic load monitoringDynamic braking • 7Manual overrideOptional featuresEnd of stroke limit switches • 3 • • 3Potentiometer feedback • • • •Encoder feedback•Programmable limit switchesEnd of stroke indication outputsLow voltage power switchingSignal follower inputPWM speed control monitoringManual override • • 3 •More informationSee page 1 14 16 18 – 20 22Actuator ControlsRecommended control AC-247 ELS AC-247 ELS DCG-150 DPDT Switch AC-063 AC-0631Products not available in this region are not further described in this catalog. Contact customer support for more information.2Not available in North America.0www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>LIFTING COLUMNS RODLESS OTHERPro PPA-AC 5 205 TC6 DMD DMA LM80-H LM80-V• / • / • •/ • / • •/ • / • •/ / • / • / • •/ • / • •/ • / • •/ • / • •/ • / •best good better better best better better better better12, 24 / / 115, 230 / 115 3 , 230, 400 2 / 115, 230 24 / 12, 24, 36 / / 115 3 , 230, 400 2 12, 24 / 12, 24 /9000 6670 6800 6800 2000 6800 6800 2000 4 2000 551 15 60 53 19 60 60 110 110300 914 610 610 400 610 610 1500 150017 / 0 6 23 12 12 0 0 0 0 0On the nextpages youcan findinformationon thefollowingtype ofactuators:• Non-driven• Rotary• Legacy• CustomIP66 IP45 IP45 IP45 IP44 IP65 IP45 IP44 IP44clevis trunnion clevis clevis/tube base mount base mount base mount T-slot T-slot• / / • / / • • 2 / / • / / • • 8 / / • / / • •/ / • • 8 / / • • 8 / / •• • • •• • • • • •• • •••• ••• • 3• • • • 2 • 2• • ••••••• 3 • • •24 26 28 – 30 32 34 36 38DCG-190 DPDT Switch DPDT Switch MCS-2051(2) DCG-180 AC-063 DPDT Switch DCG-170 DCG-1603 4 5 6 7 8Not available in Europe. For horizontal operation only. For vertical operation only. Without / with anti-rotation option. At end of stroke only. Trapezoidal screw.www.danahermotion.com


Performance OverviewNon-driven and Rotary <strong>Actuators</strong>PPA-MFA4ROTARYDGBProduct availabilityNorth America / Europe / Asia 1 • / • / • / • / •General performanceProduct group rating goodbestProduct availabilityNorth America / Europe / AsiaGeneral performanceProduct group rating• / / •betterMax. input torque [Nm] 9 1,8Max. input speed [rpm] 100 3000Maximum dynamic load [N] 6670 6800Maximum speed [mm/s] 8 37Maximum stroke length [mm] 914 600Restraining torque [Nm] 23 0Standard featuresMounting configuration trunnionclevis/trunnionScrew type - acme / worm / ball / / • • / / •Overload clutchOptional featuresManual overrideProtective bellowsExternal magnetic position sensorsMore informationSee page 1 40 421Products not available in this region are not further described in this catalog.Contact customer support for more information.••••Input voltage - Vdc / Vac [V] 12, 24, 36 /Maximum torque [Nm] 20Maximum speed [rpm] 200Maximum duty cycle [%] 25Protection classStandard featuresMounting configurationOverload clutchMotor overload protectionOptional featuresDual ouput shaftsManual overrideMore informationIP56clevis/tapped holesSee page 1 –1Products not available in this region are not further described in this catalog.Contact customer support for more information.••••2www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Performance OverviewLegacy <strong>Actuators</strong>ELECTRAK LEGACY ACTUATORSLL 50 00 LA4 LA24Product availabilityNorth America / Europe / Asia • / / • / • / • • / / / • / • / • / •General performanceProduct group rating good better better better betterInput voltage - Vdc / Vac [V] 12, 24 / 12, 24, 36 / 115 1 24 / 12, 24, 36 / / 230, 400Maximum dynamic load [N] 340 2000 6800 6800 6800Maximum speed [mm/s] 76 71 48 60 60Maximum stroke length [mm] 152 406 609 600 600Restraining torque [Nm] 0 0 12 0 0Protection class IP65 IP56 IP65 IP65 IP45Standard featuresMounting configuration clevis clevis tube clevis/trunnion clevis/trunnionScrew type - acme / worm / ball • / / / • / / / • • / / • • / / •Overload clutch • •Motor overload protection • • • •Potentiometer feedback•Fixed end of stroke limit switches•Adjustable end of stroke limit switches•Internally restrained • • • •Optional featuresAdjustable end of stroke limit switches•Potentiometer feedback • • •Manual override • •External magnetic position sensors • •1 Not available in Europe.About Legacy <strong>Actuators</strong>The legacy products will not be further described in thiscatalog. We recommend you choose one of the productson the preceding pages, especially when designing newequipment. However, the legacy actuators can still bepurchased and we fully support them. Please contactcustomer support if you need more information.About Custom <strong>Actuators</strong>The actuators you see on these pages are some of thebuilding blocks we use to create cost effective custom actuatorsfor OEMs. If you can’t find the actuator that meetsyour needs, call customer service at +46 (0) 44 24 67 90 for acustom solution. Thomson is the industry leader in customactuator design.www.danahermotion.com3


Electrak 12, 24 and 36 Vdc - load up to 340 N» Ordering Key - see page 64» Glossary - see page 72» Electric Wiring Diagram - see page 44Performance SpecificationsStandard Features and Benefits• Very compact and lightweight• Integrated end of stroke limit switches• Corrosion resistant housing• Self-locking acme screw drive system• Maintenance free• Ideal for replacement of comparable size pneumaticand hydraulic cylindersGeneral SpecificationsParameterScrew typeInternally restrainedManual overrideDynamic brakingHolding brakeEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionacmenononono, self-lockingElectrak end of stroke limit switchesnoauto reset thermal switchflying leads and connectorParameterMaximum load, dynamic / staticS • • -09A04S • • -09A08S • • -17A08S • • -17A16Speed, at no load / at maximum loadS • • -09A04S • • -09A08S • • -17A08S • • -17A16[N][mm/s]Electrak 110 / 1300225 / 1300340 / 1300340 / 130075 / 5245 / 3326 / 1714 / 7Available input voltages [Vdc] 12, 24, 36Standard stroke lengths [inch] 1, 2, 3, 4, 5, 6Operating temperature limits [°C] -25 – +65Full load duty cycle @ 25 °C [%] 25End play, maximum [mm] 0,9Restraining torque [Nm] 2,3Lead cross section [mm 2 ] 1Lead length [mm] 110Protection classCompatible ControlsControl modelIP65See pageDPDT switch 48DPDT switch box 49AC-247 ELS 52DCG-150 54Motor connectorCertificatesOptionsPackard Electric Pack-Con male8911773 with terminal 6294511.Mating connector: 8911772 withterminal 8911639 (p/n 9300-448-001)CEnone4www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Electrak 112, 24 and 36 Vdc - load up to 340 NS: strokeA: retracted lengthA1: installation must include at least this much coast beyond limit switch shut offA2: black lead for 12 Vdc units, white lead for 24 Vdc unitsA3: yellow leadOrdering stroke [inch] 1 2 3 4 5 6Actual stroke (S) [mm (inch)] 20,8 (0,82) 46,2 (1,82) 71,6 (2,82) 97,0 (3,82) 122,4 (4,82) 147,8 (5,82)Retracted length (A) [mm] 134,5 159,9 185,3 210,7 236,1 261,5Weight [kg] 0,52 0,54 0,60 0,63 0,66 0,68Performance DiagramsSpeed and Current vs. LoadSpeed and Current vs. Load12 and 24 Vdc 36 VdcV: speed I: current F: load1: speed S • • -09A042: speed S • • -09A083: speed S • • -17A084: speed S • • -17A165: current 12 Vdc, S12-09A046: current 24 Vdc, S24-09A047: current 12 Vdc, S12-09A088: current 24 Vdc, S24-09A089: current 12 Vdc, S12-17A0810: current 24 Vdc, S24-17A0811: current 12 Vdc, S12-17A1612: current 24 Vdc, S24-17A16V: speed I: current F: load1: speed S36-09A042: speed S36-09A083: speed S36-17A084: speed S36-17A165: current 36 Vdc, S36-09A046: current 36 Vdc, S36-09A087: current 36 Vdc, S36-17A088: current 36 Vdc, S36-17A16www.danahermotion.com15


Electrak SP12, 24 and 36 Vdc - load up to 340 N» Ordering Key - see page 64» Glossary - see page 72» Electric Wiring Diagram - see page 44Performance SpecificationsStandard Features and Benefits• Very compact and lightweight• Potentiometer feedback• Corrosion resistant housing• Self-locking acme screw drive system• Maintenance free• Internally restrained extension tube• Ideal for replacement of comparable size pneumaticand hydraulic cylindersGeneral SpecificationsParameterScrew typeInternally restrainedManual overrideDynamic brakingHolding brakeEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionMotor connectoracmeyesnonono, self-lockingnonoElectrak SPauto reset thermal switchflying leads and connectorPackard Electric Pack-Con male8911773 with terminal 6294511.Mating connector: 8911772 withterminal 8911639 (p/n 9300-448-001)ParameterMaximum load, dynamic / staticSP • • -09A04SP • • -09A08SP • • -17A08SP • • -17A16Speed, at no load / at maximum loadSP • • -09A04SP • • -09A08SP • • -17A08SP • • -17A16[N][mm/s]Electrak SP110 / 1300225 / 1300340 / 1300340 / 130075 / 5245 / 3326 / 1714 / 7Available input voltages [Vdc] 12, 24, 36Standard stroke lengths [inch] 2, 4, 6*Operating temperature limits [°C] -25 – +65Full load duty cycle @ 25 °C [%] 25End play, maximum [mm] 0,9Restraining torque [Nm] 0Lead cross section [mm 2 ] 1Lead length [mm] 110Protection classIP65Potentiometer [kOhm] 10*** Six inch stroke lenght not possible for SP • • -17A16.** See table on page 17 for resistance change per mm.Compatible ControlsControl modelSee pageDPDT switch 48DPDT switch box 49AC-247 ELS 52DCG-150 54CertificatesOptionsCEnone6www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Electrak 1SP12, 24 and 36 Vdc - load up to 340 NS: strokeA: retracted lengthA1: cable for potentiometer feedback, length = 635 mmA2: black lead for 12 Vdc units, white lead for 24 Vdc unitsA3: yellow leadOrdering stroke [inch] 2 4 6*Actual stroke (S) [mm (inch)] 58,7 (2,31) 115,1 (4,53) 171,5 (6,75)Retracted length (A) [mm] 197,9 254,3 310,7Weight [kg] 0,54 0,64 0,68Potentiometer resistance change [ohm/mm] 94 47 31* Six inch stroke lenght not possible for SP • • -17A16.Performance DiagramsSpeed and Current vs. LoadSpeed and Current vs. Load12 and 24 Vdc 36 VdcV: speed I: current F: load1: speed SP • • -09A042: speed SP • • -09A083: speed SP • • -17A084: speed SP • • -17A165: current 12 Vdc, SP12-09A046: current 24 Vdc, SP24-09A047: current 12 Vdc, SP12-09A088: current 24 Vdc, SP24-09A089: current 12 Vdc, SP12-17A0810: current 24 Vdc, SP24-17A0811: current 12 Vdc, SP12-17A1612: current 24 Vdc, SP24-17A16V: speed I: current F: load1: speed SP36-09A042: speed SP36-09A083: speed SP36-17A084: speed SP36-17A165: current 36 Vdc, SP36-09A046: current 36 Vdc, SP36-09A087: current 36 Vdc, SP36-17A089: current 36 Vdc, SP36-17A16www.danahermotion.com17


Electrak 05012, 24 and 36 Vdc - load up to 510 N» Ordering Key - see page 65» Glossary - see page 72» Electric Wiring Diagram - see page 44Performance SpecificationsParameter Electrak 050Maximum load, dynamic / staticDE • • • 17W41DE • • • 17W42DE • • • 17W44[N]510 / 1020275 / 550140 / 280Standard Features and Benefits• Designed for office or medical applications• Small, quiet and lightweight• Very short retracted length• Low cost• Durable and corrosion free plastic housing• Color molded into the plastic, no painting required• End of stroke limit switches with dynamic braking• Maintenance free• Internally restrained extension tube• Estimated life is minimum 40000 cycles• Q-version for noise sensitive applicationsGeneral SpecificationsParameter Electrak 050Screw typeInternally restrainedManual overrideDynamic brakingHolding brakeEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionMotor connectorCertificatesOptionswormyesnoyes, at end of strokeno, self-lockinginternal limit switchesoverload clutchauto reset thermal switchflying leadsnoCE• potentiometer 10 kOhm*• cross holes rotated 90°• white housing* See performance specification table for resistance change per mm of travel.Speed, at no load / at maximum loadDE • • - 17W41DE • • - 17W42DE • • - 17W44DE • • Q17W41DE • • Q17W42DE • • Q17W44[mm/s]12 / 924 / 1848 / 379 / 7,518 / 1438 / 30Available input voltages [Vdc] 12, 24, 36Standard stroke lengths [mm] 25, 50, 75,100, 125, 150,175, 200Operating temperature limits [°C] -30 – +80Full load duty cycle @ 20 °C [%] 25End play, maximum [mm] 1,5Restraining torque [Nm] 0Lead cross section [mm 2 ] 1Lead length [mm] 500Protection classstandar versionQ-versionPotentiometer resistance changeDE • • • 17W41DE • • • 17W42DE • • • 17W44Compatible ControlsControl model[ohm/mm]IP56IP5122,021,921,2See pageDPDT switch 48DPDT switch box 49DCG-150 52AC-247 ELS 548www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Electrak 05012, 24 and 36 Vdc - load up to 510 NS: stroke (tolerances: 17W41 = ± 3,23 mm, 17W42 = ± 4,25 mm, 17W44 = ± 5,26 mm)A: retracted lengthA1: Ø 6 mm +0,15/ -0 mounting cross holes (2 ×) in standard positionA2: red leadA3: yellow leadA4: vent tube Ø 3 mmStroke (S) [mm] 25 50 75 100 125 150 175 200Retracted length (A) [mm] 114,2 139,2 164,2 189,2 214,2 239,2 264,2 289,2Retracted length, with potentiometer (A) [mm] 145,7 170,7 195,7 220,7 245,7 270,7 295,7 - *Weight [kg] 0,59 O,64 0,69 0,73 0,78 0,82 0,87 0,91Weight with potentiometer [kg] 0,69 0,74 0,79 0,83 0,88 0,92 0,97 - ** 200 mm stroke not possible with potentiometer (PO, MP, PF options)Performance Diagrams050, standard version 050, Q-versionSpeed and Current vs. LoadSpeed and Current vs. LoadV: speed I: current F: load1: speed DE • • • 17W412: speed DE • • • 17W423: speed DE • • • 17W444: current 12 Vdc, DE12 • 17W415: current 24 Vdc, DE24 • 17W416: current 12 Vdc, DE12 • 17W427: current 24 Vdc, DE24 • 17W428: current 12 Vdc, DE12 • 17W449: current 24 Vdc, DE24 • 17W44www.danahermotion.com19


Electrak PPA-DC12, 24 and 36 Vdc - load up to 6670 N» Ordering Key - see page 65» Glossary - see page 72» Electric Wiring Diagram - see page 45Performance SpecificationsParameterMaximum load, dynamic / staticPPA • • -18B65PPA • • -58B65[N]PPA-DC3330 / 133506670 / 13350Standard Features and Benefits• Strong and versatile heavy duty actuator• High duty cycle• Highly efficient ball screw drive system• Overload clutch for mid and end of stroke protection• Stroke lengths up to 36 inch (914 mm)• Three different input voltages to choose from• Motor with thermal switch• Maintenance free• Large range of optionsGeneral SpecificationsParameterScrew typeInternally restrainedManual overrideDynamic brakingHolding brakeEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionMotor connectorCertificatesOptionsballnono, optionalnoyesoverload clutchoverload clutchElectrak PPA-DCauto reset thermal switchflying leadsnoCE• end of stroke limit switches• potentiometer• encoder• protective bellowsSpeed, at no load / at maximum loadPPA12(24/36)-18B65PPA12(24/36)-58B65[mm/s]32 / 2812 / 9Available input voltages [Vdc] 12, 24, 36Standard stroke lengths [inch] 4, 8, 12,18, 24, 36Operating temperature limits [°C] -25 – +65Full load duty cycle @ 25 °C [%] 30End play, maximum [mm] 1Restraining torquePPA • • -18B65PPA • • -58B65[Nm]Lead cross section [mm 2 ] 21122Lead length [mm] 420Protection classCompatible ControlsControl modelIP52See pageDPDT switch 48DPDT switch box 49AC-063 50DCG-190 5420 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Electrak PPA-DC12, 24 and 36 Vdc - load up to 6670 NS: strokeA: retracted lengthB: retracted length to trunnionsA1: housing dimensions for limit switch, encoder or potentiometer optionsStroke (S) [inch (mm)] 4 (101,6) 8 (203,2) 12 (304,8) 18 (457,2) 24 (609,6) 36 (914,4)Retracted length (A) without options [mm] 348,0 449,6 551,2 754,4 906,8 1211,6Retracted length (A) with limit switch,[mm]encoder or potentiometer398,8 500,4 602,0 805,2 957,6 1262,4Retracted length to trunnions (B) [mm] 223,5 352,1 426,7 629,9 782,3 1087,1Weight [kg] 4,5 5,3 6,0 7,2 8,4 10,8Add on weight for limit switch,[kg]encoder or potentiometer0,5 0,5 0,5 0,5 0,5 0,5Performance DiagramsSpeed and Current vs. LoadV: speed I: current F: load1: speed PPA • • -18B652: speed PPA • • -58B653: current 12 Vdc, PPA12-18B654: current 12 Vdc, PPA12-58B655: current 24 Vdc, PPA24-18B656: current 24 Vdc, PPA24-58B657: current 36 Vdc, PPA36-18B658: current 36 Vdc, PPA36-58B65www.danahermotion.com21


Electrak 012, 24 and 36 Vdc - load up to 6800 N» Ordering Key - see page 66» Glossary - see page 72» Electric Wiring Diagram - see page 44Performance SpecificationsParameter Electrak 0Standard Features and Benefits• Robust, strong and reliable• Withstands very harsh environments• Stainless steel extension tube• Acme or ball screw models• Overload clutch for mid and end of stroke protection• Motor with thermal switch• Maintenance freeGeneral SpecificationsParameter Electrak 0Screw typeInternally restrainedManual overrideDynamic brakingHolding brakeacme screw modelsball screw modelsEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionMotor connectorCertificatesacme or ballnono, optionalnono, self-lockingyesoverload clutchoverload clutchauto reset thermal switchflying leads and connectorAMP connectorwith housing p/n 180908-5with male terminals p/n 42098-2CEMaximum load, dynamic / staticD • • -05A5 (acme screw)D • • -10A5 (acme screw)D • • -20A5 (acme screw)D • • -05B5 (ball screw)D • • -10B5 (ball screw)D • • -20B5 (ball screw)D • • -21B5 (ball screw)Speed, at no load / at maximum loadD • • -05A5 (acme screw)D • • -10A5 (acme screw)D • • -20A5 (acme screw)D • • -05B5 (ball screw)D • • -10B5 (ball screw)D • • -20B5 (ball screw)D • • -21B5 (ball screw)[N][mm/s]1100 / 113502250 / 113502250 / 113502250 / 180004500 / 180004500 / 180006800 / 1800054 / 3230 / 1815 / 1261 / 3730 / 1915 / 1215 / 11Available input voltages [Vdc] 12, 24, 36Standard stroke lengths [inch] 4, 6, 8, 10,12, 14, 16,18, 20, 24Operating temperature limits [°C] -25 – +65Full load duty cycle @ 25 °C [%] 25End play, maximum [mm] 1,0Restraining torque [Nm] 11,3Lead cross section [mm 2 ] 2Lead length [mm] 165Protection classCompatible ControlsControl modelIP65See pageDPDT switch 48DPDT switch box 49AC-063 50DCG-190 54Options• potentiometer• manual override22 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Electrak 1012, 24 and 36 Vdc - load up to 6800 NS: stroke, tolerance acme / ball screwA: retracted length, tolerance acme / ball screwA1: black leadA2: red leadA3: manual override input (optional)A4: housing dimensions for potentiometer optionStroke (S) [inch (mm)] 4 (101,6) 6 (152,4) 8 (203,2) 10 (254,0) 12 (304,8) 14 (355,6) 16 (406,4) 18 (457,2) 20 (508,0) 24 (609,6)Retracted length, acme screw models (A) [mm] 262,3 313,1 363,9 414,7 465,5 567,1 617,9 668,7 719,5 821,1Retracted length, ball screw models (A) [mm] 302,3 353,1 403,9 454,7 505,5 607,1 657,9 708,7 759,5 861,1Add on length for potentiometer* [mm] 55,0 55,0 55,0 55,0 55,0 55,0 55,0 55,0 55,0 55,0Weight, acme screw models [kg] 4,5 4,7 4,9 5,0 5,2 5,4 5,5 5,7 5,8 6,2Weight, ball screw models [kg] 5,1 5,3 5,5 5,6 5,8 5,9 6,1 6,3 6,4 6,8Add on weight for potentiometer* [kg] 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3Potentiometer resistance change* [ohm/mm] 39 39 39 39 20 20 20 20 20 10* Potentiometer is optionalPerformance DiagramsAcme Screw ModelsSpeed and Current vs. LoadBall Screw ModelsSpeed and Current vs. LoadV: speedI: currentF: load1: speed D • • -05A52: speed D • • -10A53: speed D • • -20A54. current 12 Vdc, D12-05A55: current 24 Vdc, D24-05A56: current 12 Vdc, D12-10A57: current 24 Vdc, D24-10A58: current 12 Vdc, D12-20A59: current 24 Vdc, D24-20A5V: speedI: currentF: load1: speed D • • -05B52: speed D • • -10B53: speed D • • -20B54: speed D • • -21B55. current 12 Vdc, D12-05B56: current 24 Vdc, D24-05B57: current 12 Vdc, D12-10B58: current 24 Vdc, D24-10B59: current 12 Vdc, D12-20B510: current 24 Vdc, D24-20B511: current 12 Vdc, D12-21B512: current 24 Vdc, D24-21B5www.danahermotion.com23


Electrak Pro12 and 24 Vdc - load up to 9000 N» Ordering Key - see page 67» Glossary - see page 72» Electric Wiring Diagram - see page 44Performance SpecificationsParameterElectrak ProStandard Features and Benefits• Designed for heavy duty operation, IP66 protection• Optimized overall envelope with minimal retracted length• Durable and corrosion resistant aluminum housing• Cover tube and extension tube in stainless steel 2/5• Acme or ball screw models• Maintenance free• Electronic load monitoring (ELM)• Manual override• Wide range of optionsGeneral SpecificationsParameterScrew typeacme or ballInternally restrained no / yes 1Manual overrideDynamic brakingyesyesElectrak ProMaximum load, dynamic / staticPR • • 02-2A65 (acme screw)PR • • 05-4A65 (acme screw)PR • • 07-8A65 (acme screw)PR • • 05-2B65 (ball screw)PR • • 10-4B65 (ball screw)PR • • 15-8B65 (ball screw)PR • • 20-8B65 (ball screw)Speed, at no load / at maximum loadPR • • 02-2A65 (acme screw)PR • • 05-4A65 (acme screw)PR • • 07-8A65 (acme screw)PR • • 05-2B65 (ball screw)PR • • 10-4B65 (ball screw)PR • • 15-8B65 (ball screw)PR • • 20-8B65 (ball screw)[N][mm/s]1125 / 22502250 / 45003375 / 67502250 / 33754500 / 90006800 / 136009000 / 1800050 / 4328 / 2314 / 1250 / 3825 / 2014 / 1114 / 10Available input voltages [Vdc] 12, 24Standard stroke lengths 7 [mm] 100, 150, 200,300Operating temperature limits [°C] -40 – + 85Full load duty cycle @ 25 °C [%] 25End play, maximum [mm] 1,0Restraining torque, maximum [Nm] 17 / 0 1Protection classIP66Holding brakeacme screw modelsball screw modelsEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionno, self-lockingyeselectronic load monitoringelectronic load monitoringelectronic load monitoringconnector integrated in housingMotor connector Delphi Metri-Pack 280CertificatesCEOptions • linear potentiometer 2• encoder• programmable limit switches 2• low voltage power switching 3• end of stroke indication outputs 2• ELM trip indication output• signal follower input 2/3• PWM speed control monitoring 4• IP67 5• black paint 6Compatible ControlsControl modelSee pageDPDT switch 48DPDT switch box 49DCG-190 54AC-063 501Without / with anti-rotation option. When the anti-rotation option is being used, thefront adapter cross hole can’t be freely rotated. Instead the front cross hole mustbe ordered in standard postion (shown in the drawing) or rotated 90°.2<strong>Actuators</strong> with linear potentiometer, programmable limit switches or signalfollower input option must have the anti-rotation option and an aluminumcover tube. Note that a programming unit is neccessary for the programmablelimit swich option, see page 62.3 Only possible on models with 12 Vdc input voltage.4PWM speed control monitoring requires the ELM to be set from factory to matchthe customer’s PWM source. Contact customer support for more information.5IP67 requires the mating connector be installed and the factory sealing,including the manual override cover, must not be compromised.6Black paint requires a carbon steel or an aluminum cover tube.7For longer stroke length, contact customer support.24 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Electrak Pro12 and 24 Vdc - load up to 9000 NS: strokeA: retracted lengthA1: manual override cover (manual override requires 5 mm or 3/16 hexagon key to operate)A2: motor connectorA3: knock out plug for signal wire exitA4: adapter / extension tube diam. for 1125 - 6800 N models = 28,58 ±0,13 mm,for 9000 N model diam. = 30,16 ±0,13 mm.A5: front adapter cross hole shown in standard positionStroke (S) [mm] 100 150 200 300Retracted length, acme screw models (A) [mm] 257,5 307,5 357,5 457,5Retracted length, ball screw models (A) [mm] 289,5 339,5 389,5 489,5Weight, acme screw models [kg] 3,0 3,2 3,4 3,9Weight, ball screw models [kg] 3,4 3,6 3,8 4,1Potentiometer resistance change* [ohm/mm] 36,2 26,5 41,7 29,3* Potentiometer is optionalPerformance DiagramsAcme Screw ModelsSpeed and Current vs. LoadBall Screw ModelsSpeed and Current vs. LoadV: speedI: currentF: load1: speed PR • • 02-2A652: speed PR • • 05-4A653: speed PR • • 07-8A654. current 12 Vdc, PR1202-2A655: current 24 Vdc, PR2402-2A656: current 12 Vdc, PR1205-4A657: current 24 Vdc, PR2405-4A658: current 12 Vdc, PR1207-8A659: current 24 Vdc, PR2407-8A65V: speedI: currentF: load1: speed PR • • 05-2B652: speed PR • • 10-4B653: speed PR • • 15-8B654: speed PR • • 20-8B655. current 12 Vdc, PR1205-2B656: current 24 Vdc, PR2405-2B657: current 12 Vdc, PR1210-4B658: current 24 Vdc, PR2410-4B659: current 12 Vdc, PR1215-8B6510: current 24 Vdc, PR2415-8B6511: current 12 Vdc, PR1220-8B6512: current 24 Vdc, PR2420-8B65www.danahermotion.com25


Electrak PPA-AC115 and 230 Vac - load up to 6670 N» Ordering Key - see page 68» Glossary - see page 72» Electric Wiring Diagram - see page 46Performance SpecificationsStandard Features and Benefits• Strong and versatile heavy duty actuator• High duty cycle• Highly efficient ball screw drive system• Overload clutch for mid and end of stroke protection• Stroke lengths up to 36 inch (914,4 mm)• Motor with thermal switch• Integrated motor capacitor• Maintenance free• Large range of optionsGeneral SpecificationsParameterScrew typeInternally restrainedManual overrideDynamic brakingHolding brakeEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionMotor connectorCertificatesOptionsballnono, optionalnoyesoverload clutchoverload clutchElectrak PPA-ACauto reset thermal switchflying leadsnoCE• end of stroke limit switches• potentiometer• encoder• protective bellows• anti-coast brake• electrical brake *ParameterMaximum load, dynamic / staticPPA • • -18B65PPA • • -58B65Speed, at no load / at maximum loadPPA11-18B65PPA22-18B65PPA11-58B65PPA22-58B65Available input voltagesSingle phaseInput frequency1 × 115 Vac model1 × 230 Vac model[N][mm/s][Vac][Hz]PPA-AC2220 / 133506670 / 1335016 / 1514 / 134,3 / 4,34,3 / 4,3115, 23050/6050/60Standard stroke lengths [inch] 4, 8, 12,18, 24, 36Operating temperature limits [°C] -25 – +65Full load duty cycle @ 25 °F [%] 30End play, maximum [mm] 1,0Restraining torquePPA • • -18B65PPA • • -58B65[Nm]11,322,6Lead cross section [mm 2 ] 0,75Lead length [mm] 500Protection classCompatible ControlsControl modelIP45See pageDPDT switch 48DPDT switch box 49* Only possible on 115 Vac models26 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Electrak PPA-AC115 and 230 Vac - load up to 6670 NS: strokeA: retracted lengthB: retracted length to trunnionsC: motor lengthA1: housing dimensions for limit switch, encoder or potentiometer optionsStroke (S) [inch (mm)] 4 (101,6) 8 (203,2) 12 (304,8) 18 (457,2) 24 (609,6) 36 (914,4)Retracted length (A) without options [mm] 348,0 449,6 551,2 754,4 906,8 1211,6Retracted length (A) with limit switch, [mm]encoder or potentiometer398,8 500,4 602,0 805,2 957,6 1262,4Retracted length (B) [mm] 223,5 352,1 426,7 629,9 782,3 1087,1Motor length (C) without electrical brake [mm] 213,6 213,6 213,6 213,6 213,6 213,6Motor length (C) with electrical brake [mm] 277,4 277,4 277,4 277,4 277,4 277,4Weight [kg] 6,0 6,7 7,5 8,7 9,8 12,2Weight with electrical brake [kg] 6,6 7,3 8,1 9.3 10,4 12,9Add on weight for limit switch,[kg]encoder or potentiometer0,8 0,8 0,8 0,8 0,8 0,8Performance DiagramsSpeed and Current vs. LoadV: speed I: current F: load1: speed 115 Vac, PPA11-18B652: speed 230 Vac, PPA22-18B653: speed 115 Vac, PPA11-58B65 and 230 Vac, PPA22-58B654: current 115 Vac, PPA11-18B655: current 230 Vac, PPA22-18B656: current 115 Vac, PPA11-58B657: current 230 Vac, PPA22-58B65www.danahermotion.com27


Electrak 5230 and 400 Vac - load up to 6800 N» Ordering Key - see page 68» Glossary - see page 72» Electric Wiring Diagram - see page 46Performance SpecificationsParameter Electrak 5Standard Features and Benefits• Robust, strong and reliable• Stainless steel extension tube• Acme or ball screw models• Overload clutch for mid and end of stroke protection• Heavy duty motor with thermal switch• Anti-coast brake for repeatable positioning on all ballscrew models. Optional on acme screw models.• Maintenance freeGeneral SpecificationsParameter Electrak 5Screw typeInternally restrainedManual overrideDynamic brakingHolding brakeacme screw modelsball screw modelsEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionMotor connectorCertificatesOptionsacme or ballnono, optionalnono, self-lockingyesoverload clutchoverload clutchauto reset thermal switchcablenoUL, CSA, CE• potentiometer• manual overrideMaximum load, dynamic / staticA • • -05A5 (acme screw)*A • • -10A5 (acme screw)A • • -20A5 (acme screw)A • • -05B5 (ball screw)A • • -10B5 (ball screw)A • • -20B5 (ball screw)A • • -21B5 (ball screw)Speed, at no load / at maximum loadA • • -05A5 (acme screw)*A • • -10A5 (acme screw)A • • -20A5 (acme screw)A • • -05B5 (ball screw)A • • -10B5 (ball screw)A • • -20B5 (ball screw)A • • -21B5 (ball screw)Available input voltagesSingle phaseThree phaseInput frequency1 × 230 Vac model3 × 400 Vac model[N][mm/s][Vac][Hz]1100 / 113502250 / 113502250 / 113502250 / 180004500 / 180004500 / 180006800 / 1800048 / 3830 / 1815 / 1261 / 3730 / 1915 / 1215 / 11230**40050/6050Standard stroke lengths [inch] 4, 6, 8, 10,12, 14, 16,18, 20, 24Operating temperature limits [°C] -25 – +65Full load duty cycle @ 25 °C [%] 25Maximum on time [s] 45End play, maximum [mm] 1,0Restraining torque [Nm] 11,3Lead cross section [mm 2 ] 1,5Cable length [mm] 600Protection class* Not possible with 400 Vac input voltage.** 10 µF capacitor required to run the actuator, p/n 9200-448-003Compatible ControlsControl modelIP45See pageDPDT switch 48DPDT switch box 4928 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Electrak 5230 and 400 Vac - load up to 6800 NS: stroke, tolerance acme / ball screwA: retracted length, tolerance acme / ball screwA1: cableA2: manual override input (optional)A3: housing dimensions for potentiometer optionStroke (S) [inch (mm)] 4 (101,6) 6 (152,4) 8 (203,2) 10 (254,0) 12 (304,8) 14 (355,6) 16 (406,4) 18 (457,2) 20 (508,0) 24 (609,6)Retracted length, acme screw models (A) [mm] 262,3 313,1 363,9 414,7 465,5 567,1 617,9 668,7 719,5 821,1Retracted length, ball screw models (A) [mm] 302,3 353,1 403,9 454,7 505,5 607,1 657,9 708,7 759,5 861,1Add on length for potentiometer* [mm] 55,0 55,0 55,0 55,0 55,0 55,0 55,0 55,0 55,0 55,0Weight, acme screw models [kg] 5,9 6,1 6,3 6,5 6,7 6,9 7,1 7,3 7,5 7,8Weight, ball screw models [kg] 6,5 6,7 6,9 7,1 7,3 7,5 7,7 7,9 8,1 8,4Add on weight for potentiometer* [kg] 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3Potentiometer resistance change* [ohm/mm] 39 39 39 39 20 20 20 20 20 10* Potentiometer is optional (NPO, BPO option)Performance DiagramsAcme Screw ModelsSpeed and Current vs. LoadBall Screw ModelsSpeed and Current vs. LoadV: speedI: currentF: load1: speed A22 -05A52: speed A• • -10A53: speed A• • -20A54. current 230 Vac, A22-05A55: current 230 Vac, A22-10A56: current 400 Vac, A42-10A57: current 230 Vac, A22-20A58: current 400 Vac, A42-20A5V: speedI: currentF: load1: speed A22-05B5, A42-05B52: speed A22-10B5, A42-10B53: speed A22-20B5, A42-20B54: speed A22-21B5, A42-21B55. current 230 Vac, A22-05B56: current 400 Vac, A42-05B57: current 230 Vac, A22-10B5, A22-20B58: current 400 Vac, A42-10B5, A42-20B59: current 230 Vac, A22-21B510: current 400 Vac, A42-21B5www.danahermotion.com29


Lifting Column TC624 Vdc - load up to 2000 N» Ordering Key - see page 69» Glossary - see page 72» Electric Wiring Diagram - see page 45Performance SpecificationsStandard Features and Benefits• Designed for domestic, office and medical applications• Self supporting column in extruded anodized aluminum• Low weight and quiet operation• Smooth operating telescopic screw drive• High load torque capability• Very short retracted length• Very low stroke to retracted length ratio• Maintenance free• Dynamic braking and load holding brake• Integrated end of stroke limit switches• EMC recognized for medical applicationsParameterTC6Maximum load [N] 2000Maximum load torque, dynamic / static [Nm] 150 / 500Speed, at no load / at maximum load [mm/s] 19 / 15Available input voltages [Vdc] 24Maximum standard stroke* [mm] 400Minimum standard stroke [mm] 200Operating temperature limits [°C] 0 – +40Full load duty cycle @ 20 °C [%] 15Maximum on time [s] 60Restraining torque [Nm] 0Lead cross section [mm 2 ] 1,5Cable length [mm] 2000Protection class* For longer stroke length, contact customer support.Compatible ControlsIP44General SpecificationsParameterScrew typeInternally restrainedManual overrideDynamic brakingHolding brakeEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionMotor connectorCertificatesOptionstrapezoidalyesnoyesyesTC6end of stroke limit switchesnonocableDIN 41524 8 pin plugCEEMC for medical applications*encoder* Emission: EN 61000-6-3:2001, EN 60601-1-2:1993, EN 55011 Class B,Immunity: EN 61000-6-2:2001, EN 61000-4-2, EN 61000-4-3Control modelSee pageDPDT switch 48DPDT switch box 49DCG-180 54DCG-280 54AC-247 ELS 5230 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Lifting Column TC1624 Vdc - load up to 2000 NS: strokeL: retracted lengthStroke (S), minimum and maximumMin. possible stroke (Smin) = 200 mm, Max. possible stroke (Smax) = 400 mmRetracted length (L), minimum and maximum Min. retracted length (Lmin) = 250 mm, Max. retracted length (Lmax) = 400 mmStroke / retracted length relationship Longest possible stroke (S) for a given retracted length (L) [mm] = L [mm] × 2 - 282Retracted length / stroke relationship Shortest possible retracted length (L) for a given given stroke (S) [mm] = (S [mm] + 282) / 2Weight Weight of unit [kg] = 3,4 + L × 0,0203 + S × 0,000755Performance DiagramsSpeed and Current vs. LoadV: speed I: current F: load1: speed2: currentwww.danahermotion.com31


Lifting Column DMD12, 24 and 36 Vdc - load up to 6800 N» Ordering Key - see page 69» Glossary - see page 72» Electric Wiring Diagram - see page 47Performance SpecificationsStandard Features and Benefits• Designed for industrial use• Rugged, robust and strong• Self supporting column in extruded anodized aluminum• Acme or ball screw drive• High load torque capability• Overload clutch for mid and end of stroke protection• T-slot grooves along the entire profile• Maintenance freeGeneral SpecificationsParameterScrew typeInternally restrainedManual overrideDynamic brakingHolding brakeacme screw modelsball screw modelsEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionMotor connectorCertificatesOptionsacme or ballyesnonono, self-lockingyesoverload clutchoverload clutchDMDauto reset thermal switchcablenoCEpotentiometerParameterMaximum load, dynamic / staticDMD • • -05A5 (acme screw)DMD • • -10A5 (acme screw)DMD • • -20A5 (acme screw)DMD • • -05B5 (ball screw)DMD • • -10B5 (ball screw)DMD • • -20B5 (ball screw)DMD • • -21B5 (ball screw)Maximum load torque, dynamic / staticacme screw modelsball screw modelsSpeed, at no load / at maximum loadDMD • • -05A5 (acme screw)DMD • • -10A5 (acme screw)DMD • • -20A5 (acme screw)DMD • • -05B5 (ball screw)DMD • • -10B5 (ball screw)DMD • • -20B5 (ball screw)DMD • • -21B5 (ball screw)[N][Nm][mm/s]DMD1100 / 113502250 / 113502250 / 113502250 / 180004500 / 180004500 / 180006800 / 18000565 / 565710 / 71054 / 3230 / 1815 / 1261 / 3730 / 1915 / 1215 / 11Available input voltages [Vdc] 12, 24, 36Standard stroke lengths [in] 4, 6, 8, 10,12, 14, 16,18, 20, 24Operating temperature limits [°C] -25 – +65Full load duty cycle @ 25 °C [%] 25End play, maximum [mm] 1,0Restraining torque [Nm] 0Lead cross section [mm 2 ] 2,5Cable length [mm] 2000Protection classCompatible ControlsControl modelIP65See pageDPDT switch 48DPDT switch box 49DCG-190 54AC-063 5032 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Lifting Column DMD12, 24 and 36 Vdc - load up to 6800 NOff Center Load CapacityFmax: maximum load operated La: length of lever arm1: acme screw models2: ball screw modelsS: stroke L: retracted lengthStroke (S) [inch (mm)] 4 (101,6) 6 (152,4) 8 (203,2) 10 (254,0) 12 (304,8) 14 (355,6) 16 (406,4) 18 (457,2) 20 (508,0) 24 (609,6)Retracted length (L), acme screw models [mm] 329,6 380,4 431,2 482,0 532,8 633,6 684,4 735,2 786,0 887,6Retracted length (L), ball screw models [mm] 369,6 420,4 471,2 522,0 572,8 673,6 724,4 775,2 826,0 927,6Add on length for potentiometer* [mm] 55,0 55,0 55,0 55,0 55,0 55,0 55,0 55,0 55,0 55,0Weight, acme screw models [kg] 18,7 20,2 21,6 23,1 24,6 27,3 28,7 30,2 31,7 34,6Weight, ball screw models [kg] 20,4 21,9 23,4 24,8 26,3 29,0 30,4 31,9 33,4 36,3Add on weight for potentiometer* [kg] 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3* Potentiometer is optionalPerformance DiagramsSpeed and Current vs. Load - Chart 1 Speed and Current vs. Load - Chart 2 V: speed I: current F: load1: speed DMD • • -05A5 - chart 12: speed DMD • • -05B5 - chart 13: speed DMD • • -10A5 - chart 14: speed DMD • • -10B5 - chart 25: speed DMD • • -20A5 - chart 26: speed DMD • • -20B5 - chart 27: speed DMD • • -21B5 - chart 28: current DMD12-05A5 - chart 19: current DMD24-05A5 - chart 110: current DMD12-05B5 - chart 111: current DMD24-05B5 - chart 112: current DMD12-10A5 - chart 113: current DMD24-10A5 - chart 114: current DMD12-10B5 - chart 215: current DMD24-10B5 - chart 216: current DMD12-20A5 - chart 217: current DMD24-20A5 - chart 218: current DMD12-20B5 - chart 219: current DMD24-20B5 - chart 220: current DMD12-21B5 - chart 221: current DMD24-21B5 - chart 2www.danahermotion.comContact customer service fordata on 36 Vdc models.33


Lifting Column DMA230 and 400 Vac - load up to 6800 N» Ordering Key - see page 69» Glossary - see page 72» Electric Wiring Diagram - see page 47Performance SpecificationsStandard Features and Benefits• Designed for industrial use• Rugged, robust and strong• Self supporting column in extruded anodized aluminum• Acme or ball screw drive• High load torque capability• Overload clutch for mid and end of stroke protection• T-slot grooves along the entire profile• Maintenance freeGeneral SpecificationsParameterScrew typeInternally restrainedManual overrideDynamic brakingHolding brakeacme screw modelsball screw modelsEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionMotor connectorCertificatesOptionsacme or ballyesnonono, self-lockingyesoverload clutchoverload clutchDMAauto reset thermal switchcablenoCEpotentiometerParameterMaximum load, dynamic / staticDMA22-05A5 (acme screw)*DMA • • -10A5 (acme screw)DMA • • -20A5 (acme screw)DMA • • -05B5 (ball screw)DMA • • -10B5 (ball screw)DMA • • -20B5 (ball screw)DMA • • -21B5 (ball screw)Maximum load torque, dynamic / staticacme screw modelsball screw modelsSpeed, at no load / at maximum loadDMA22-05A5 (acme screw)*DMA • • -10A5 (acme screw)DMA • • -20A5 (acme screw)DMA • • -05B5 (ball screw)DMA • • -10B5 (ball screw)DMA • • -20B5 (ball screw)DMA • • -21B5 (ball screw)Available input voltagesSingle phase**Three phaseInput frequency1 × 230 Vac model3 × 400 Vac model[N][Nm][mm/s][Vac][Hz]DMA1100 / 113502250 / 113502250 / 113502250 / 180004500 / 180004500 / 180006800 / 18000565 / 565710 / 71048 / 3830 / 1815 / 1261 / 3730 / 1915 / 1215 / 1123040050/6050Standard stroke lengths [in] 4, 6, 8, 10,12, 14, 16,18, 20, 24Operating temperature limits [°C] -25 – +65Maximum on time [s] 45Full load duty cycle @ 25 °C [%] 25End play, maximum [mm] 1,0Restraining torque [Nm] 0Lead cross section [mm 2 ] 2,5Cable length [mm] 2000Protection class* Not possible with 400 Vac input voltage** 10 µF capacitor required to run the actuator, p/n 9200-448-003Compatible ControlsIP45Control modelSee pageDPDT switch 48DPDT switch box 4934 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Lifting Column DMA230 and 400 Vac - load up to 6800 NOff Center Load CapacityFmax: maximum load operated La: length of lever arm1: acme screw models2: ball screw modelsS: stroke L: retracted lengthStroke (S) [inch (mm)] 4 (101,6) 6 (152,4) 8 (203,2) 10 (254,0) 12 (304,8) 14 (355,6) 16 (406,4) 18 (457,2) 20 (508,0) 24 (609,6)Retracted length (L), acme screw models [mm] 329,6 380,4 431,2 482,0 532,8 633,6 684,4 735,2 786,0 887,6Retracted length (L), ball screw models [mm] 369,6 420,4 471,2 522,0 572,8 673,6 724,4 775,2 826,0 927,6Add on length for potentiometer* [mm] 55,0 55,0 55,0 55,0 55,0 55,0 55,0 55,0 55,0 55,0Weight, acme screw models [kg] 20,9 22,4 23,8 25,3 26,8 29,5 30,9 32,4 33,9 36,8Weight, ball screw models [kg] 22,6 24,1 25,6 27,0 28,5 31,2 32,6 34,1 35,6 38,6Add on weight for potentiometer* [kg] 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3 1,3* Potentiometer is optionalPerformance DiagramsSpeed and Current vs. Load - Chart 1 Speed and Current vs. Load - Chart 2V: speed I: current F: load1: speed DMA22-05A5 - chart 12: speed DMA • • -05B5 - chart 13: speed DMA • • -10A5 - chart 14: speed DMA • • -10B5 - chart 25: speed DMA • • -20A5 - chart 16: speed DMA • • -20B5 - chart 27: speed DMA • • -21B5 - chart 28: current DMA22-05A5 - chart 19: current DMA22-05B5 andDMA22-10A5 - chart 110: current DMA42-05B5 - chart 111: current DMA42-10A5 - chart 112: current DMA22-10B5 andDMA22-20B5 - chart 213: current DMA42-10B5 - chart 214: current DMA22-20A5 - chart 115: current DMA42-20A5 - chart 116: current DMA42-20B5 - chart 217: current DMA22-21B5 - chart 218: current DMA42-21B5 - chart 2www.danahermotion.com35


Rodless Actuator LM80-H12 and 24 Vdc - load up to 2000 N» Ordering Key - see page 70» Glossary - see page 72» Electric Wiring Diagram - see page 45Performance SpecificationsStandard Features and Benefits• Rodless actuator for horizontal operation• For use in domestic, office or medical applications• Rigid self supporting extruded aluminum profile• Durable and corrosion free• Lightweight and quiet operation• Safety nut on ball screw versions• Easy and fast T-slot mounting• Maintenance freeGeneral SpecificationsParameterScrew typeInternally restrainedManual overrideDynamic brakingHolding brakeEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionwith motor enclosureno motor enclosureMotor connectorwith motor enclosureno motor enclosureCertificatesOptions* Contact customer supportLM80-Htrapezoidal or ballyesnononospring loaded soft stopnonocableno cable, clips on motorDIN 41524 8 pin plugclips on motorCE• no motor enclosure• manual override• alternative motor positions• stroke over 1500 mm*• encoder *ParameterLM80-HMaximum load (Fb) [N] 2000Maximum load torque (Mb)DT• • -T68M • • • • • HDT• • -B61M • • • • • HDT• • -B62M • • • • • HDT• • -B65M • • • • • HSpeed, at no load / at maximum loadDT• • -T68M • • • • • HDT• • -B61M • • • • • HDT12 -B62M • • • • • HDT24 -B62M • • • • • HDT• • -B65M • • • • • H[Nm][mm/s]25040018075044 / 3755 / 50110 / 73110 / 8728 / 28Available input voltages [Vdc] 12, 24Standard stroke lengths [mm] 500, 600,700, 800,900, 1000,1100, 1200,1300, 1400,1500Operating temperature limits [°C] 0 – +40Full load duty cycle @ 20 °C [%] 15Maximum on time [s] 120End play, maximum [mm] 1,0Restraining torque [Nm] 0Lead cross sectionwith / without motor enclosureCable lengthwith / without motor enclosureProtection classwith / without motor enclosureCompatible ControlsControl model[mm 2 ][mm]1,5 / –2000 / –IP44 / IP33See pageDPDT switch 48DPDT switch box 49DCG-170 54AC-247 ELS 5236 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Rodless Actuator LM80-H12 and 24 Vdc - load up to 2000 N!Note: this unit may only be mounted horizontaly.S: strokeL: length of profileA1: motor shown in position A (standard position)Stroke (S) [mm] 500 600 700 800 900 1000 1100 1200 1300 1400 1500Dimensions (A) / (B)DT• • -T68M • • • • • HDT• • -B61M • • • • • HDT• • -B62M • • • • • HDT• • -B65M • • • • • H[mm]54,0 / 77,0102,0 / 77,0102,0 / 77,079,0 / 77,0WeightDT• • -T68M • • • • • HDT• • -B61M • • • • • HDT• • -B62M • • • • • HDT• • -B65M • • • • • H[kg]11,212,112,111,713,113,913,913,514,815,715,715,316,617,517,517,118,119,319,318,920,221,021,020,622,022,922,922,423,824,624,624,225,526,326,326,027,428,228,227,829,130,030,029,6Performance DiagramsDefinition of ForcesSpeed and Current vs. LoadDeflection of ProfileV: speed I: current F: load1: speed DT • • -T68M • • • • • H2: speed DT • • -B61M • • • • • H3: speed DT12-B62M • • • • • H4: speed DT24-B62M • • • • • H5: speed DT • • -B65M • • • • • H6: current DT12-T68M • • • • • H7: current DT24-T68M • • • • • Hand DT24-B61M • • • • • H8: current DT12-B61M • • • • • H9: current DT12-B62M • • • • • H10: current DT24-B62M • • • • • H11: current DT12-B65M • • • • • H12: current DT24-B65M • • • • • HF: load Lf: distance between mounting points1: maximum allowed deflectionwww.danahermotion.com37


Rodless Actuator LM80-V12 and 24 Vdc - load up to 2000 N» Ordering Key - see page 70» Glossary - see page 72» Electric Wiring Diagram - see page 45Standard Features and Benefits• Rodless actuator for vertical operation with motor down• For use in domestic, office or medical applications• Rigid self supporting extruded aluminum profile• Durable and corrosion free• Holding brake prevents downward motion at power off• Lightweight and quiet operation• Safety nut on ball screw versions• Easy and fast T-slot mounting• Optional spline safety function• Maintenance freeGeneral SpecificationsParameterScrew typeInternally restrainedManual overrideDynamic brakingHolding brakeEnd of stroke protectionMid stroke protectionMotor protectionMotor connectionwith motor enclosureno motor enclosureMotor connectorwith motor enclosureno motor enclosureCertificatesOptions* Contact customer supportLM80-Vtrapezoidal or ballyesnonoyesspring loaded soft stopnonocableno cable, clips on motorDIN 41524 8 pin plugclips on motorCE• no motor enclosure• manual override• alternative motor positions• spline safety function• stroke over 1500 mm*• encoder *Performance SpecificationsParameterMaximum load (Fa)DT• • -T68M • • • • • V(F)DT• • -B61M • • • • • V(F)DT• • -B62M • • • • • V(F)DT• • -B65M • • • • • V(F)Maximum load torque (Ma)DT• • -T68M • • • • • V(F)DT• • -B61M • • • • • V(F)DT• • -B62M • • • • • V(F)DT• • -B65M • • • • • V(F)Speed, at no load / at maximum loadDT12 -T68M • • • • • V(F)DT24 -T68M • • • • • V(F)DT12 -B61M • • • • • V(F)DT24 -B61M • • • • • V(F)DT12 -B62M • • • • • V(F)DT24 -B62M • • • • • V(F)DT12 -B65M • • • • • V(F)DT24 -B65M • • • • • V(F)LM80-V38 www.danahermotion.com[N][Nm][mm/s]6501000450200025040018075044 / 2944 / 3555 / 3755 / 43110 / 67110 / 8328 / 1928 / 22Available input voltages [Vdc] 12, 24Standard stroke lengths [mm] 500, 600,700, 800,900, 1000,1100, 1200,1300, 1400,1500Operating temperature limits [°C] 0 – +40Full load duty cycle @ 20 °C [%] 15Maximum on time [s] 120Restraining torque [Nm] 0Lead cross sectionwith / without motor enclosureCable lengthwith / without motor enclosureProtection classwith / without motor enclosureCompatible ControlsControl model[mm 2 ][mm]1,5 / –2000 / –IP44 / IP33See pageDPDT switch 48DPDT switch box 49DCG-160 54AC-247 ELS 52


<strong>Linear</strong> <strong>Actuators</strong>Rodless Actuator LM80-V12 and 24 Vdc - load up to 2000 N!Note: this unit may only be mounted vertically with the motor down even if drawingshows it horizontaly.S: strokeL: length of profileA1: motor shown in position A (standard position)Stroke (S) [mm] 500 600 700 800 900 1000 1100 1200 1300 1400 1500Dimensions (A) / (B)DT• • -T68M • • • • • VDT• • -B61M • • • • • VDT• • -B62M • • • • • VDT• • -B65M • • • • • VDT• • -T68M • • • • • FDT• • -B61M • • • • • FDT• • -B62M • • • • • FDT• • -B65M • • • • • F[mm]50,0 / 71,053,0 / 120,053,0 / 120,053,0 / 97,050,0 / 90,053,0 / 144,053,0 / 144,053,0 / 126,0Weight*DT• • -T68M • • • • • VDT• • -B61M • • • • • VDT• • -B62M • • • • • VDT• • -B65M • • • • • V[kg]11,111,611,612,012,913,413,413,814,715,215,215,6* Add 0,5 kg to the below weights to get the weights for DT• • -T68M • • • • • F, DT• • -B61M • • • • • F, DT• • -B62M • • • • • F and DT• • -B65M • • • • • F.16,517,017,017,618,218,718,719,320,020,520,521,121,822,322,322,923,624,124,124,725,425,925,926,527,227,727,728,228,929,529,530,1Performance DiagramsDefinition of ForcesSpeed and Current vs. LoadV: speed I: current F: load1: speed DT12-T68M • • • • • V(F)2: speed DT24-T68M • • • • • V(F)3: speed DT12-B61M • • • • • V(F)4: speed DT24-B61M • • • • • V(F)www.danahermotion.com5: speed DT12-B62M • • • • • V(F)6: speed DT24-B62M • • • • • V(F)7: speed DT12-B65M • • • • • V(F)8: speed DT24-B65M • • • • • V(F)9: current DT12-T68M • • • • • V(F)10: current DT24-T68M • • • • • V(F)11: current DT12-B61M • • • • • V(F)12: curent DT24-B61M • • • • • V(F)13: current DT12-B62M • • • • • V(F)14: current DT24-B62M • • • • • V(F)15: current DT12-B65M • • • • • V(F)16: current DT24-B65M • • • • • V(F)39


Electrak Non-driven Actuator PPA-MLoad up to 6670 N» Ordering Key - see page 71» Glossary - see page 72Performance SpecificationsStandard Features and Benefits• Actuator with double input shafts to which a customersupplied motor or/and an intermediate shaft can bemounted• Can be operated manually• Robust and versatile• Withstands very harsh environments• Highly efficient ball screw drive system• Holding brake prevents back driving• Trunnion to clevis mounting• Maintenance freeParameterPPA-MMaximum load, dynamic / static [N] 6670 / 13350Maximum speed at max. load [mm/s] 8Maximum input torque [Nm] 9Maximum input speed [rpm] 100Standard stroke lengths [in] 4, 8, 12, 18,24, 36Operating temperature limits [°C] -25 – +65End play, maximum [mm] 1,0Restraining torque [Nm] 23General SpecificationsParameterScrew typeInternally restrainedManual overrideHolding brakeEnd of stroke protectionMid stroke protectionCertificates –Optionsballnono*yesnonoElectrak PPA-Mprotective bellows* Either of the two input shafts can be used for manual operation if both shaftsare not connected to a motor or an intermediate shaft.40 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Electrak Non-driven Actuator PPA-MLoad up to 6670 NS: strokeA: retracted lengthB: retracted length to trunnionsStroke (S) [inch (mm)] 4 (101,6) 8 (203,2) 12 (304,8) 18 (457,2) 24 (609,6) 36 (914,4)Retracted length (A) [mm] 375,9 477,5 579,1 782,3 934,7 1239,5Retracted length to trunnions (B) [mm] 223,5 325,1 426,7 629,9 782,3 1087,1Weight [kg] 3,4 4,2 4,8 6,1 7,3 9,7Synchronous OperationTwo or more PPA-M actuators can easily be mechanically linked for synchronous operation by usingintermediate shafts. The intermediate shafts and necessary couplings are provided by the customer.www.danahermotion.com41


Electrak Non-driven Actuator FA4Load up to 6800 N» Ordering Key - see page 71» Glossary - see page 72Performance SpecificationsParameterFA4Standard Features and Benefits• Actuator with a flange where a customer suppliedmotor can be mounted• Rugged and robust• Withstands very harsh environments• Stainless steel extension tube• Corrosion free aluminium cover tube• Acme or ball screw drive• Trunnion mounting possible• Overload clutch for mid and end of stroke protection• T-slot grooves in the cover tube for magnetic sensors• Maintenance freeMaximum load, dynamic / staticFA14-05A65 (acme screw)FA14-10A65 (acme screw)FA14-20A65 (acme screw)FA14-05B65 (ball screw)FA14-10B65 (ball screw)FA14-20B65 (ball screw)FA14-21B65 (ball screw)Maximum speed at max. load*FA14-05A65 (acme screw)FA14-10A65 (acme screw)FA14-20A65 (acme screw)FA14-05B65 (ball screw)FA14-10B65 (ball screw)FA14-20B65 (ball screw)FA14-21B65 (ball screw)[N][mm/s]1100 / 113502250 / 113502250 / 113502250 / 180004500 / 180004500 / 180006800 / 1800032181237191211Maximum input torque [Nm] 1,8Maximum input speed [rpm] 3000Standard stroke lengths [mm] 50, 100, 150,200, 250, 300,350, 400, 450,500, 550 ,600General SpecificationsParameterScrew typeacme or ballInternally restrainedyesFA4Operating temperature limits [°C] -25 – +65End play, maximum [mm] 1,0Restraining torque [Nm] 0* Recommended maximum speedManual overrideHolding brakeacme screw versionsball screw versionsEnd of stroke protectionMid stroke protectionCertificatesOptions* Contact customer supportnono, self-lockingyesoverload clutchoverload clutchCE• manual override• alternative adaptor positions• custom color*42 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Electrak Non-driven Actuator FA14Load up to 6800 NS: stroke, tolerance acme / ball screwA: retracted length, tolerance acme / ball screwA1: minimum/maximum input shaft bore in the couplingStroke (S) [mm] 50 100 150 200 250 300 350 400 450 500 550 600Retracted length (A), acme screw models [mm] 216,7 266,7 316,7 366,7 416,7 466,7 566,7 616,7 666,7 716,7 766,7 816,7Retracted length (A), ball screw models [mm] 269,6 319,6 369,6 419,6 469,6 519,6 619,6 669,6 719,6 769,6 819,6 869,6Weight, acme screw models [kg] 3,5 3,7 4,0 4,2 4,5 4,7 5,0 5,2 5,5 5,7 6,0 6,3Weight, ball screw models [kg] 4,2 4,5 4,7 5,0 5,2 5,5 5,7 6,0 6,2 6,5 6,7 7,0www.danahermotion.com43


Electrical Wiring DiagramsDC-actuatorsElectrak 1 and 1SP Electrak 10DPDT SwitchRetractOffExtendDPDT SwitchRetractOffExtend(–)(–)InputVoltageYellowActuatorInputVoltageBlackActuator(+)(+)Black*Red* Black for 24 Vdc supply voltageWhite for 12 Vdc supply voltageBlue for 36 Vdc supply voltagePotentiometerOutput onElectrak 1SPWhiteConnect the black or white* lead to positive and yellowto negative to extend the actuator. Change polarityto retract the actuator. The potentiometer output has0 ohm between white and red when the actuator isfully retracted. The actuator should be protected fromoverload conditions by a customer provided fuse in thecircuit (6 A for 12 Vdc, 3 A for 24 Vdc and 2 A for 36 Vdc).RedBlackOptionalPotentiometerOutput onElectrak 1OGreyYellowGreenConnect the red lead to positive and black to negativeto extend the actuator. Change polarity to retract theactuator. The potentiometer output has 0 ohm betweengrey and yellow when the actuator is fully extended.Electrak 050DPDT SwitchRetractOffExtendElectrak ProDPDT SwitchRetractOffExtendInputVoltage(–)RedActuatorInputVoltage(–)AActuator(+)(+)BlackBOptionalPotentiometerOutputWhiteConnect the black lead to positive and red to negative toextend the actuator. Change polarity to retract theactuator. The potentiometer output has 0 ohm betweenwhite and red when the actuator is fully retracted.RedBlueConnect pin B in the connector to positive and A tonegative to extend the actuator. Change polarity toretract the actuator. Consult the actuator manual forinformation on the wiring of the control options.44 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Electrical Wiring DiagramsDC-actuatorsElectrak PPA-DCDMDDPDT SwitchDPDT SwitchRetractOffExtendActuatorRetractOffExtend(–)Black(–)InputVoltageRedInputVoltageBlueActuator(+)BlackRed4With Optional Endof Stroke Limit 5Switches Output6BlackRedWith OptionalPotentiometerOutput456BlackRedWith OptionalEncoderOutputBlackRed1WithOptional 2Encoder3and4End of StrokeLimit Switches 5Outputs6Connect the black lead to positive and red to negativeto extend the actuator. Change polarity to retract theactuator. The encoder is supplied with 4,5 - 12 Vdcbetween terminals 4 or 1 and 6 or 3 and the pulse trainsignal is generated on terminal 5 or 2. The potentiometeroutput has 0 ohm between terminal 4 and 5 when theactuator is fully retracted.456(+)(–)(+)S(–)(+)BrownConnect the brown lead to positive and blue to negativeto extend the actuator. Change polarity to retract theactuator.TC16, LM80-H and LM80-VInputVoltage(–)(+)DPDT SwitchPin Configuration(solder view)RetractOffExtendOptionalEncoderOutput2416357RedGreenWhiteBlackBrownPurpleActuator(+)(-)S18YellowS2Connect the green lead to positive and red to negativeto extend the actuator. Change polarity to retract theactuator. If using the connector supplied with the actuator,each motor lead must be connected to two pins in theconnector. The encoder is supplied with 5 - 18 Vdc on pin 3and 5 and the two pulse train signals are generated on pin7 and 8.www.danahermotion.com45


Electrical Wiring DiagramsAC-actuatorsElectrak PPA-ACWithout anti coast or electrical brakeElectrak 5 and DMA - 1 × 230 VacWithout anti coast brake*DPDT SwitchL1RetractOffExtendBlueActuatorCapacitor*L1RetractOffExtendCapacitor**Black (1)ActuatorInputVoltageRedInputVoltageRed (2)L2YellowL2White (3)PEGreenPEYellow/GreenWith anti coast brake or electrical brakeWith anti coast brake*DPDT SwitchDPDT SwitchL1RetractOffExtendBlueActuatorCapacitor*L1RetractOffExtendCapacitor**Black (1)ActuatorInputVoltageRedInputVoltageRed (2)BlackBrake**Orange (4)Brake*L2YellowL2White (3)PEGreenPEYellow/Green* The actuator comes with prewired capacitor from factory.** Anti coast brake or electrical brake (electrical brake only possible on 115 Vac models).Connect the red lead to L1 and white to L2 to extend theactuator. Change L1 from red to blue lead to retract theactuator. If the actuator is equipped with an anti coastbrake, release the brake by connecting black lead to L1.* Anti coast brake is standard on Electrak 5 for ball screw models and optional for acme screwmodels.On DMA there are no anti coast brake on acme models while ball screw modelsalways are equipped with an anti coast brake.** 10 µF capacitor required to run the actuator, p/n 9200-448-003.Leads can be either color or number marked. Connectblack (1) lead to L1 and white (3) lead to L2 to extend theactuator. Change L1 from lead black (1) to lead red (2) toretract the actuator. If the actuator is equipped with an anticoast brake, release the brake by connecting orange (4)lead lead to L1.46 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Electrical Wiring DiagramsAC-actuatorsElectrak 5 and DMA - 3 × 400 VacWithout anti coast brake*L1L2L3RelaysExtendWhite (1)Red (2)Black (3)ActuatorInputVoltageRetractPEYellow/GreenWith anti coast brake*InputVoltageL1L2L3NRelaysExtendRetractWhite (1)Red (2)Black (3)Orange (4)ActuatorBrake*PEYellow/Green* Anti coast brake is optional on Electrak 5 on both acme and ball screw models. On DMAthere are no anti coast brake on acme models while ball screw models always are equippedwith an anti coast brake.Leads can be either color or number marked. Connectwhite (1) lead to L1, red (2) lead to L2 and black (3) lead toL3 to extend the actuator. Change the places of white (2)lead and black (3) to to retract the actuator. If the actuatoris equipped with an anti coast brake, release the brake byconnecting orange (4) lead to N.www.danahermotion.com47


Actuator ControlsSwitchesDPDT SwitchSpecificationsParameterDPDT SwitchMaximum voltage [Vac] 270Maximum current [A] 15Part number 830-8004-016• Robust switch• Double pole, double throw (DPDT)• 15 A rating at 270 Vac• Center “off”• Two momentary contacts• Wiring diagram on labelActuator CompatibilityElectrak 1, Electrak 1SP, Electrak 050, Electrak PPA-DC,Electrak 10, Electrak Pro, Electrak PPA-AC, Electrak 5, TC16,DMD, DMA, LM80-H, LM80-V, DGBWiring DiagramDimensions48 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Actuator ControlsSwitchesDPDT Switch BoxSpecificationsParameterDPDT BoxMaximum voltage [Vac] 270Maximum current [A] 15Protection class NEMA 1Part number 6932-101-054• Robust rocker switch mounted in an enclosure• Double pole, double throw (DPDT)• 15 A rating at 270 Vac• Center “off”• Two momentary contacts• Mounting bracket included• Wiring diagram on labelActuator CompatibilityElectrak 1, Electrak 1SP, Electrak 050, Electrak PPA-DC,Electrak 10, Electrak Pro, Electrak PPA-AC, Electrak 5, TC16,DMD, DMA, LM80-H, LM80-V, DGBWiring DiagramDimensions!Note: some AC actuators require a capacitor in the wiring to run.This capacitor will not fit in this box due to space limitations.!Note: the DPDT switch box is not RoHS compliant.www.danahermotion.com4


Actuator ControlsElectronic ControlsControl AC-063DimensionsAC-O63B• Rugged and robust control designed to operate underthe hardest conditions• Robust plastic enclosure• Versions for DC or AC supply voltage• Versions with or without limit switch inputs• Versions with or without control pendantAC-O63BCActuator CompatibilityAC-063BAC-063BCAC-063CElectrak PPA-DC, Electrak 10, DMDElectrak PPA-DC, Electrak 10, DMDElectrak PPA-DC, Electrak 10, DMDAC-O63C50 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Actuator ControlsElectronic ControlsControl AC-063SpecificationsParameter AC-063B AC-063BC AC-063CInput voltageVdcVac @ 50 Hz[V]12 – 36-12 – 36-12 – 36-12 – 36--230-230Output voltage [Vdc] 12 – 36 12 – 36 12 – 36 12 – 36 24 24Output current, max.@ 12 Vdc output@ 24 Vdc output@ 36 Vdc output[A]301712301712301712301712-17--17-Max. duty cycle @ 25 °C [%] 10 10 10 10 10 10Weight of control [kg] 0,4 0,4 0,4 0,4 3 3Protection class IP65 IP65 IP54 IP54 IP54 IP54Limit switch inputs no yes no yes no yesControl pendant included no no yes yes yes yesCertificates CE CE CE CE CE CEPart number DC24-1B DCA24-1B DC24-1BC DCA24-1BC DC24-1C DCA24-1CWiring DiagramAC-O63BAC-O63CInput voltageActuator motorInput voltage(connections done to the transformer)YellowBlackRetract inputExtend inputStop retract input*Terminal stripActuator motorStop extend input*AC-O63BCControl pendantRedBlueBrownStop retract input*Terminal stripInput voltageStop extend input*Actuator motorControl pendantRedBlueBrownTerminal strip* On models without stop retract and stop extend inputs these terminals are not available.Stop retract input*Stop extend input*www.danahermotion.com51


Actuator ControlsElectronic ControlsControl AC-247 ELSDimensionsConnector for actuatormotor included• Compact, robust and light weight• Electronic limit switches (ELS) stop the actuator atend of stroke if the actuator runs into an obstacle• Connector input for DCG14-1H control pendantInput for controlpendant DCG14-1HActuator CompatibilityElectrak 1, Electrak 1SP, Electrak 050, LM80-H, LM80-VWiring DiagramPower supply cableAC-247 ELSInput voltageBrownBlueExtendRetractActuator motorRedBrownBlueConnector HS* Connector M1*** The diagram shows the control connected to control pendant DCG14-1H, butany type of normally open contacts can be used to control the direction of theactuator.** Each motor lead must be connected to two pins in the connector in order not toexceed the current limit of the connector.52 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Actuator ControlsElectronic ControlsControl AC-247 ELSSpecificationsParameter AC-247 ELS AC-247 ELS AC-247 ELSInput voltage [Vdc] 12 or 24 12 24Output voltage [Vdc] 12 or 24 12 24Output current, max.@ 12 Vdc output@ 24 Vdc output[A]10512--8Max. duty cycle @ 25 °C [%] 10 10 10Weight of control [kg] 0,3 0,3 0,3Protection class IP54 IP54 IP54Electronic limit switches yes yes yesConnector for control pendant yes 1 yes 1 yes 1Control pendant included 1 no no noCertificates CE CE CEPart number D604 110 D604 111 D604 1121Control pendant type DCG14-1H is recommended, see page 56.www.danahermotion.com53


Actuator ControlsElectronic ControlsControl DCGDimensions• Controls available for single actuator operation orsynchronous operation of two actuators equippedwith encoders.• Small and light weight control operated via a controlpendant which is ordered separately• Built in Electronic Limit Switches (ELS) stop theactuator automatically at end of stroke or mid stroke stall• The control pendant is ordered separately• The “Control to Actuator” cable is ordered separatelyand comes in several version depending of the type ofactuator being usedWiring DiagramNo wiring is necessary to the control. All connections aredone through plugs.Actuator CompatibilityDCG-150 Electrak 1, Electrak 1SP, Electrak 050DCG-160DCG-170DCG-180LM80-VLM80-HTC16DCG-190 Electrak PPA-DC, Electrak 10, Electrak Pro, DMD 1DCG-280 Synchronous operation of two TC16 21Note that the maximum current output of the control is 13 A while some of theseactuators can, depending of the load and model being used, draw more current.2The units must be equipped with encoders.54 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Actuator ControlsElectronic ControlsControl DCGSpecificationsParameter DCG-150 DCG-160 DCG-170 DCG-180 DCG-190 DCG-280 5Input voltage 1 [Vac] 1 × 230 ± 6% 1 × 230 ± 6% 1 × 230 ± 6% 1 × 230 ± 6% 1 × 230 ± 6% 1 × 230 ± 6%Input frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60Output voltage [Vdc] 24 24 24 24 24 24Output current, max. 2 [A] 4 8 8 8 13 2 × 8Operating temperaturelimits[°C]+5 – +45 +5 – +45 +5 – +45 +5 – +45 +5 – +45 +5 – +45Max. duty cycle @ 25 °C 3 [%] 10 10 10 10 10 10Maximum on time [s] 60 60 60 60 60 60Weight of control [kg] 1,9 1,9 1,9 1,9 1,9 1,9Protection classdoubleinsulateddoubleinsulateddoubleinsulateddoubleinsulateddoubleinsulateddoubleinsulatedElectronic limit switches yes yes yes yes yes yes 6Included control pendant 4 no no no no no noCertificates CE CE CE CE CE CEPart numberDCG24-1M-0150 DCG24-1M-0160 DCG24-1M-0170 DCG24-1M-0180 DCG24-1M-0190 DCG24-1M-02801115 Vac input voltage also available. Contact customer support.2These controls are current limited. Review the current/load curves for the actuator you selected to make sure the control will provide enough current for the thrust youneed. You may need to select one of the AC-063 or AC-247 ELS controls.3Control will shut off if duty cycle is exceeded and automatically reset when cooled off.4Control pendant type DCG14-1H is recommended, see page 56.5Control for synchronous operation of two TC16 lifting columns. Contact customer support for information on synchronous operation of other actuator models.6DCG-280 uses a pulse counting function instead of current sensing to determine if the actuator is moving at the correct speed. If the pulses arrives too slowly or not at allthe control will stop the motion for both actuators.www.danahermotion.com55


Actuator ControlsControl AccessoriesDCG Control PendantSpecificationsParameterDCG14-1HWeight [kg] 0,4Cable length [mm] 1500CertificatesPart numberCEDCG14-1H• Handy and light weight control pendant with spiral cordcable which connects to the DCG, AC-063 (possible onBC and C versions only) and AC-247 ELS controlpendant input with a plugControl to Control Cable for DCG, AC-063 and AC-247 ELS Controls• This cable connects with its plug to the control pendantinput on DCG, AC-063 (possible on BC and C versionsonly) and AC-247 ELS in order to connect the control toanother device than the DCG control pendantSpecificationsParameterLead cross section [mm 2 ] 7 × 0,14Cable length [mm] 2450Part number D620 09556 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Actuator ControlsControl AccessoriesControl to Actuator Cables with Double Connectors for DCG ControlsElectrak 1, Electrak 1SP, Electrak 050SpecificationsParameterLead cross section [mm 2 ] 1,5Electrak 10Electrak ProCable length [mm] 2000Part numberElectrak 1, Electrak 1SP, Electrak 050Electrak 10Electrak ProDMD*TC16**LM80-V, LM80-H**D620 155D620 156D620 157---* Use the “Single Connector” cable below as DMD has no connector.** These units do not require a control to actuator cable as the connector on theactuator cable can be directly plugged in to the control.• Connects the DCG control to actuators with connectorControl to Actuator Cables with Single Connector for DCG ControlsSpecificationsParameterLead cross section [mm 2 ] 4 × 0,25 + 2 × 1,5Cable length [mm] 2000• Connects the DCG control to actuators without connectorPart number D620 143www.danahermotion.com57


Accessories and Spare PartsMounting ComponentsMounting Pin KitsDesignation Compatible <strong>Actuators</strong> A [mm] Part NumberMounting pins (pair) Electrak 10, Electrak 5 12,7 D603 028Mounting pins (pair) Electrak FA14 12 D603 029The mounting pins are used in the rear and front adapterholes of the actuator. The pins have a groove in each endso that it can be secured with snap rings.Mounting Pin Bracket KitsDesignation Compatible <strong>Actuators</strong> Part NumberMounting pin brackets (pair) Electrak FA14 D603 028The mounting pin brackets are used to attach the frontand rear adapter via a pair of mounting pins to theobjects to which it is mounted.T-slot BoltDesignation Compatible <strong>Actuators</strong> Part NumberM10 T-slot bolt DMD, DMA D800041The T-slot bolt fits in to the T-slot running along the outerprofile of DMD and DMA lifting columns. The T-slot boltscan be used to mount the unit instead of using the uppermounting plate, or/and for attaching other components tothe profile.58 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Accessories and Spare PartsMounting ComponentsT-slot Mounting KitDesignation Compatible <strong>Actuators</strong> Part NumberM8 T-slot mounting kit LM80-H, LM80-V D680507The T-slot mounting kit consists of four T-slot bolts,washers and nuts that fit in to the T-slot running along theprofile of LM80 rodless actuators. The T-slot mounting kitcan be used to mount the unit or/and for attaching othercomponents to the profile.FA14 Trunnion Mounting KitsDesignation Compatible <strong>Actuators</strong> Part NumberElectrak FA14 trunnions (pair) Electrak FA14 D603 022Electrak FA14 trunnion brackets (pair) Electrak FA14 D603 030The trunnions can be mounted to the T-slot running alongthe right and left side of the cover tube on an ElectrakFA14.Electrak FA14 TrunnionsElectrak FA14 Trunnion Bracketswww.danahermotion.com59


Accessories and Spare PartsMounting ComponentsPPA Rear Clevis Mounting KitsDesignation Compatible <strong>Actuators</strong> Part NumberPPA rear clevis mounting kit for DC actuators Electrak PPA-DC 7827320PPA rear clevis mounting kit Electrak PPA-DC, Electrak PPA-AC 7824295The rear clevis mounting kits are attached to the tubeof an Electrak PPA actuator allowing the actuator to bemounted clevis to clevis style. Note that one of the kitsfits both PPA-DC and PPA-AC actuators while the otheronly fits PPA-DC actuators.PPA Rear Clevis Mounting Kit for DC <strong>Actuators</strong>PPA Rear Clevis Mounting KitB: retracted length to trunnion, also see product pages.PPA Tube Mounting KitsDesignation Compatible <strong>Actuators</strong> Part NumberElectrak PPA tube mount - light duty 3330 N Electrak PPA-DC, Electrak PPA-AC 7822520Electrak PPA tube mount - heavy duty 6670 N Electrak PPA-DC, Electrak PPA-AC 7821783The tube mounting kits work as a clamp that is mountedat any desired position along the actuator tube. Trunnionpins for the tube mount clamp are supplied and mountedby the customer.Electrak PPA Tube Mount - Light Duty 3330 NElectrak PPA Tube Mount - Heavy Duty 6670 NA1: hole diameter 12,7 with bushing.A1: hole diameter 12,7 with bushing.60 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Accessories and Spare PartsElectrical ComponentsCapacitor KitsDesignation Compatible <strong>Actuators</strong> Actuator Supply Voltage Part NumberCapacitor kit 35 µF Electrak 5, DMA 115 Vac 9200-448-002Capacitor kit 10 µF Electrak 5, DMA 230 Vac 9200-448-003All AC actuators, except Electrak PPA-AC and E5 with400 Vac motor, require a capacitor to be wired betweenthe motor windings to run. Also see the Electrical WiringDiagrams section.A1: cable 2 × 0,75 mm 2Magnetic SensorDesignation Compatible <strong>Actuators</strong> Contact Type Part NumberMagnetic sensor Electrak FA14 normally open D535 070Magnetic sensor Electrak FA14 normally closed D535 071SpecificationsParameterMaximum power [W] 10Maximum voltage [Vdc] 43Maximum current [A] 0,5Maximum contact resistance [ohm] 0,2Lead cross section [mm 2 ] 2 × 0,12Cable length [mm] 3000Protection classIP67The magnetic sensor fits in to the T-slot running alongthree sides of the cover tube on an Electrak FA14. Thesensors can be used with AC-063 controls that have limitswitch inputs. The cable is molded into the switch.A1: cable 2 × 0,12 mm 2www.danahermotion.com61


Accessories and Spare PartsElectrical ComponentsLimit SwitchesDesignation Cable Length Part NumberLimit switch 1 m 671 545 0281Limit switch 5 m 671 545 0290Limit switch 10 m 671 545 0299SpecificationsParameterMaximum voltage [V] 240Maximum current [A] 1,5Lead cross section [mm 2 ] 5 × 0,75Contact typeProtection class1 NO + 1 NCIP67The limit switches can be used with AC-063 controls thathave limit switch inputs. The cable is molded into theswitch.A1: 2 × mounting holes ø 4,2, counterbored ø 8 mm by 4 mm deepA2: cable ø 7,5 mmElectrak Pro Programming UnitDesignationPart NumberProgramming Unit 9200-101-045If an Electrak Pro actuator is equipped with theprogrammable limit switch option the programmingunit is necessary to be able to program the limit switchpositions.A1: cableA2: key ring62 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Accessories and Spare PartsSpare PartsElectrak Pro Spare PartsDesignationPart NumberElectrak Pro mating connector 9200-101-042Electrak Pro mating connector with 1 m pigtail 9200-101-043Electrak Pro manual override seal 9200-680-001www.danahermotion.com63


Ordering KeysElectrak DC-actuatorsElectrak 11 2 3S24 - 09A04 - 061. Model and input voltageS12 - = Electrak 1, 12 VdcS24 - = Electrak 1, 24 VdcS36 - = Electrak 1, 36 Vdc2. Dynamic load capacity and max. speed09A04 = 110 N, 75 mm/s09A08 = 225 N, 45 mm/s17A08 = 340 N, 26 mm/s17A16 = 340 N, 16 mm/s3. Ordering stroke (actual stroke in mm)01 = 1 inch (20,8 mm)02 = 2 inch (46,2 mm)03 = 3 inch (71,6 mm)04 = 4 inch (97,0 mm)05 = 5 inch (122,4 mm)06 = 6 inch (147,8 mm)Electrak 1SP1 2 3SP24 - 09A04 - 061. Model and input voltageSP12 - = Electrak 1SP, 12 VdcSP24 - = Electrak 1SP, 24 VdcSP36 - = Electrak 1SP, 36 Vdc2. Dynamic load capacity and max. speed09A04 = 110 N, 75 mm/s09A08 = 225 N, 45 mm/s17A08 = 340 N, 26 mm/s17A16 = 340 N, 16 mm/s 13. Ordering stroke (actual stroke in mm)02 = 2 inch (58,7 mm)04 = 4 inch (115,1 mm)06 = 6 inch (171,5 mm)1Not possible in combination with 6 inch stroke.64 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Ordering KeysElectrak DC-actuatorsElectrak 0501 2 3 4DE24 - 17W44M 15 FS1. Model and input voltageDE12 - = Electrak 050, 12 VdcDE24 - = Electrak 050, 24 VdcDE36 - = Electrak 050, 36 VdcDE12Q = Electrak 050, 12 Vdc, Q-version 1DE24Q = Electrak 050, 24 Vdc, Q-version 1DE36Q = Electrak 050, 36 Vdc, Q-version 12. Dynamic load capacity and color17W41M = 510 N, black housing17W42M = 275 N, black housing17W44M = 140 N, black housing17W41W = 510 N, white housing 117W42W = 275 N, white housing 117W44W = 140 N, white housing 13. Stroke02 = 25 mm05 = 50 mm07 = 75 mm10 = 100 mm12 = 125 mm15 = 150 mm17 = 175 mm20 = 200 mm4. End of stroke limit switches and potentiometerFS = limit switches and no potentiometerPO = potentiometer 2PF = limit switches and potentiometer 2MF = crossholes rotated 90° and limit switchesMP = crossholes rotated 90° and potentiometer 21White housing is standard for the Q-version.2Not possible in combination with 200 mm stroke.Electrak PPA-DC1 2 3 4 5 6PPA24 - 58B65 - 18 N - LS X1. Model and input voltagePPA12 - = Electrak PPA-DC, 12 VdcPPA24 - = Electrak PPA-DC, 24 VdcPPA36 - = Electrak PPA-DC, 36 Vdc2. Dynamic load capacity18B65 - = 3330 N58B65 - = 6670 N3. Stroke04 = 4 inch (101,6 mm)08 = 8 inch (203,2 mm)12 = 12 inch (304,8 mm)18 = 18 inch (457,2 mm)24 = 24 inch (609,6 mm)36 = 36 inch (914,4 mm)4. Brake optionN - = no brake option5. Feedback optionXX = no feedback optionLS = end of stroke limit switchesPO = potentiometerHS = encoderHL = encoder + end of stroke limit switches6. Bellows optionX = no bellowsC = bellowswww.danahermotion.com65


Ordering KeysElectrak DC-actuatorsElectrak 101 2 3 4 5D12 - 20B5 - 04 M0 N1. Input voltageD12 - = 12 VdcD24 - = 24 VdcD36 - = 36 Vdc2. Dynamic load capacity, screw type andmaximum speed05A5 = 1100 N, acme, 54 mm/s10A5 = 2250 N, acme, 30 mm/s20A5 = 2250 N, acme, 15 mm/s05B5 = 2250 N, ball, 61 mm/s10B5 = 4500 N, ball, 30 mm/s20B5 = 4500 N, ball, 15 mm/s21B5 = 6800 N, ball, 15 mm/s3. Stroke04 = 4 inch (101,6 mm)06 = 6 inch (152,4 mm)08 = 8 inch (203,2 mm)10 = 10 inch (254,0 mm)12 = 12 inch (304,8 mm)14 = 14 inch (355,6 mm)16 = 16 inch (406,4 mm)18 = 18 inch (457,2 mm)20 = 20 inch (508,0 mm)24 = 24 inch (609,6 mm)4. Rear adapter hole position 1M0 = adaptor at 0° (standard position)M1 = adaptor at 30°M2 = adaptor at 60°M3 = adaptor at 90°M4 = adaptor at 120°M5 = adaptor at 150°5. OptionsN = no optionNPO = potentiometerNHW = manual override 21Definition of rear adapter hole positions.M0 - M52Dimensions for manual override option.Model X YO5A(B)5 49,6 0,010A(B)5 43,3 5,220(21)A(B)5 38,9 0,066 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Ordering KeysElectrak DC-actuatorsElectrak Pro1 2 3 4 5 6 7PR24 20-8B65 D 10 R C S1. Model and input voltagePR12 = Electrak Pro, 12 VdcPR24 = Electrak Pro, 24 Vdc2. Dynamic load capacity and screw type02-2A65 = 1100 N, acme05-4A65 = 2250 N, acme07-8A65 = 3375 N, acme05-2B65 = 2250 N, ball10-4B65 = 4500 N, ball15-8B65 = 6750 N, ball20-8B65 = 9000 N, ball3. Protection classD = IP66 (standard)G = IP674. Stroke10 = 100 mm15 = 150 mm20 = 200 mm30 = 300 mm5. Control PCB optionsS = electronic load monitoring, ELM (standard)D = ELM + encoderL = ELM + linear potentiometer 1P = ELM + programmable limit switches 1T = ELM + low level power switching 2R = ELM + end of stroke indication outputs 1U = ELM + ELM trip indication outputW = ELM + PWM speed control monitoring 3K = ELM + signal follower input 1/26. Front adapter hole and anti-rotation optionsC = freely rotatable cross hole, no anti-rotationS = adapter hole in standard position, anti-rotation 4M = adapter hole rotated 90°, anti-rotation 47. FinishS = no paint (standard)B = actuator painted black1Requires anti-rotation mechanism (specifyoption S or M in position 6).2Only possible on 12 Vdc input voltage models.3PWM speed control monitoring requires theELM to be set from factory to match thecustomer’s PWM source. Contact customersupport for more information.4Definition of adapter hole positions.(S) standard(M) 90°www.danahermotion.com67


Ordering KeysElectrak AC-actuatorsElectrak PPA-AC1 2 3 4 5 6PPA22 - 18B65 - 06 SB XX C1. Model and input voltagePPA11 - = Electrak PPA-AC, 1 × 115 VacPPA22 - = Electrak PPA-AC, 1 × 230 Vac2. Dynamic load capacity18B65 - = 2220 N58B65 - = 6670 N3. Stroke04 = 4 inch (101,6 mm)08 = 8 inch (203,2 mm)12 = 12 inch (304,8 mm)18 = 18 inch (457,2 mm)24 = 24 inch (609,6 mm)36 = 36 inch (914,4 mm)4. Brake option 1N - = no brake optionSB = anti coast brakeEB = electrical brake 25. Feedback optionXX = no feedback optionLS = end of stroke limit switchesPO = potentiometerHS = encoderHL = encoder + end of stroke limit switches6. Bellows optionX = no bellowsC = bellows1See “Brake” in the Glossary section for moreinformation.2Only possible for 1 × 115 Vac models.Electrak 51 2 3 4 5A22 - 20B5 - 04 M0 BPO1. Input voltageA22 - = 1 × 230 VacA42 - = 3 × 400 Vac2. Dynamic load capacity, screw type andmaximum speed05A5 = 1100 N, acme, 54 mm/s 110A5 = 2250 N, acme, 30 mm/s20A5 = 2250 N, acme, 15 mm/s05B5 = 2250 N, ball, 61 mm/s10B5 = 4500 N, ball, 30 mm/s20B5 = 4500 N, ball, 15 mm/s21B5 = 6800 N, ball, 15 mm/s3. Stroke04 = 4 inch (101,6 mm)06 = 6 inch (152,4 mm)08 = 8 inch (203,2 mm)10 = 10 inch (254,0 mm)12 = 12 inch (304,8 mm)14 = 14 inch (355,6 mm)16 = 16 inch (406,4 mm)18 = 18 inch (457,2 mm)20 = 20 inch (508,0 mm)24 = 24 inch (609,6 mm)4. Rear adapter hole position 2M0 = adaptor at 0° (standard position)M1 = adaptor at 30°M2 = adaptor at 60°M3 = adaptor at 90°M4 = adaptor at 120°M5 = adaptor at 150°5. Options 3N = no optionB = anti coast brake 3NPO = potentiometerNHW = manual override 4BPO = anti coast brake and potentiometer 3BHW = anti coast brake and manual override 3/4105A5 not possible with 400 Vac input voltage.2Definition of rear adapter hole positions.M0 - M53Ball screw versions must always be orderedwith an anti coast brake while acme versionscan be ordered with or without an anti coastbrake.4Dimensions for manual override option.Model X YO5A(B)5 49,6 0,010A(B)5 43,3 5,220(21)A(B)5 38,9 0,068 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Ordering KeysLifting ColumnsTC161 2 3 4 5TC16 - 24 T12M 300 291 X1. Model and input voltageTC16-24 = TC16, 24 Vdc2. Dynamic load capacityT12M = 2000 N3. Stroke (S) 1• • • = distance in mm4. Length of the retracted unit (L) 2• • • = distance in mm5. OptionsX = no optionE = encoder1S min. = 200 mmS max. = 400 mmMax. possible stroke = L × 2 - 282 mm2L min. = 250 mmL max. = 400 mmDMD1 2 3 4DMD24 - 10B5 - 16 PO1. Model and input voltageDMD12 - = DMD, 12 VdcDMD24 - = DMD, 24 VdcDMD36 - = DMD, 36 Vdc2. Dynamic load capacity, screwtype and maximum speed05A5 = 1100 N, acme, 54 mm/s10A5 = 2250 N, acme, 30 mm/s20A5 = 2250 N, acme, 15 mm/s05B5 = 2250 N, ball, 61 mm/s10B5 = 4500 N, ball, 30 mm/s20B5 = 4500 N, ball, 15 mm/s21B5 = 6800 N, ball, 15 mm/s3. Stroke04 = 4 inch (101,6 mm)06 = 6 inch (152,4 mm)08 = 8 inch (203,2 mm)10 = 10 inch (254,0 mm)12 = 12 inch (304,8 mm)14 = 14 inch (355,6 mm)16 = 16 inch (406,4 mm)18 = 18 inch (457,2 mm)20 = 20 inch (508,0 mm)24 = 24 inch (609,6 mm)4. Options 1PO = potentiometer1Leave position blank for no option.DMA1 2 3 4DMA22 - 20A5 - 061. Model and input voltageDMA22 - = DMA, 1 × 230 VacDMA42 - = DMA, 3 × 400 Vac2. Dynamic load capacity, screwtype and maximum speed05A5 = 1100 N, acme, 54 mm/s 110A5 = 2250 N, acme, 30 mm/s20A5 = 2250 N, acme, 15 mm/s05B5 = 2250 N, ball, 61 mm/s10B5 = 4500 N, ball, 30 mm/s20B5 = 4500 N, ball, 15 mm/s21B5 = 6800 N, ball, 15 mm/s3. Stroke04 = 4 inch (101,6 mm)06 = 6 inch (152,4 mm)08 = 8 inch (203,2 mm)10 = 10 inch (254,0 mm)12 = 12 inch (304,8 mm)14 = 14 inch (355,6 mm)16 = 16 inch (406,4 mm)18 = 18 inch (457,2 mm)20 = 20 inch (508,0 mm)24 = 24 inch (609,6 mm)4. Options 2PO = potentiometer105A5 not possible with 400 Vacinput voltage.2Leave position blank for no option.www.danahermotion.com69


Ordering KeysRodless <strong>Actuators</strong>LM80-H1 2 3 4 5 6 7DT24 - B62M - 140 A C H X1. Model and input voltageDT12 - = LM80, 12 VdcDT24 - = LM80, 24 Vdc2. Load torque capacity and screw typeT68M - = 250 Nm, trapezoidalB61M - = 400 Nm, ballB62M - = 180 Nm, ballB65M - = 750 Nm, ball3. Stroke050 = 500 mm060 = 600 mm070 = 700 mm080 = 800 mm090 = 900 mm100 = 1000 mm110 = 1100 mm120 = 1200 mm130 = 1300 mm140 = 1400 mm150 = 1500 mm4. Motor positionA = 0° (standard)B = 60°C = 120°D = 180°E = 240°F = 300°5. Motor enclosureC = with enclosure (IP44)U = no enclosure (IP33)6. Mounting positionH = horizontal7. OptionsX = no optionH = manual overrideLM80-V1 2 3 4 5 6 7DT24 - B62M - 140 A C V X1. Model and input voltageDT12 - = LM80, 12 VdcDT24 - = LM80, 24 Vdc2. Load torque capacity and screw typeT68M - = 250 Nm, trapezoidalB61M - = 400 Nm, ballB62M - = 180 Nm, ballB65M - = 750 Nm, ball3. Stroke050 = 500 mm060 = 600 mm070 = 700 mm080 = 800 mm090 = 900 mm100 = 1000 mm110 = 1100 mm120 = 1200 mm130 = 1300 mm140 = 1400 mm150 = 1500 mm4. Motor positionA = 0° (standard)B = 60°C = 120°D = 180°E = 240°F = 300°5. Motor enclosureC = with enclosure (IP44)U = no enclosure (IP33)6. Mounting position and spline safety functionV = vertical with motor down, no spline safety functionF = vertical with motor down, with spline safety function7. OptionsX = no optionH = manual override70 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Ordering KeysNon-driven <strong>Actuators</strong>Electrak PPA-M1 2 3 4PPA00 - 01B65 - 24 N-XXX1. ModelPPA00 - = Electrak PPA-M2. Dynamic load capacity01B65 - = 6670 N3. Stroke04 = 4 inch (101,6 mm)06 = 6 inch (152,4 mm)08 = 8 inch (203,2 mm)12 = 12 inch (304,8 mm)18 = 18 inch (457,2 mm)24 = 24 inch (609,6 mm)36 = 36 inch (914,4 mm)4. Bellows optionN-XXX = no bellowsN-XXC = bellowsFA141 2 3 4 5FA14 - 10A65M 35 M21. ModelFA14 - = Electrak FA142. Dynamic / static load capacity and screw type05A65M = 1100 / 11350 N, acme10A65M = 2250 / 11350 N, acme20A65M = 2250 / 11350 N, acme05B65M = 2250 / 18000 N, ball10B65M = 4500 / 18000 N, ball20B65M = 4500 / 18000 N, ball21B65M = 6800 / 18000 N, ball3. Stroke05 = 50 mm10 = 100 mm15 = 150 mm20 = 200 mm25 = 250 mm30 = 300 mm35 = 350 mm40 = 400 mm45 = 450 mm50 = 500 mm55 = 550 mm60 = 600 mm4. Adapter hole positions 1M0 = rear adaptor 0° (standard)M1 = rear adaptor 30°M2 = rear adaptor 60°M3 = rear adaptor 90°M4 = rear adaptor 120°M5 = rear adaptor 150°MF = rear and front adaptor 90°5. Options 2NHW = manual override 31Definition of adapter hole positons.M0 – M5MF2Leave position blank for no option.3Dimensions for manual override option.Model X YO5A(B)65M 49,6 0,010A(B)65M 43,3 5,220(21)A(B)65M 38,9 0,0www.danahermotion.com71


GlossaryA – DuAcme ScrewAcme screws are self locking and will not backdrive. They alsowithstand vibration and shock better than ball or worm screwsand are used for applications with these characteristics. Also see“lead screw”.Actuator HousingThe actuator housing provides environmental protection for theinternal components and may also be a structural member of theactuator.AdaptersThe front and rear adapters are the connection points for mountingmost Thomson actuators. The front adapter is usually a cross holebut optionally may be a tapped hole, threaded rod, or universal rodend. The rear adapter may be cast into the actuator housing orheld in place with a nut.Adjustable End of Stroke Limit SwitchesThe adjustable end of stroke limit switches may be moved topositions inside the full stroke of the actuator and will shut off theactuator when it reaches the limit switch. Also see “end of strokelimit switches”.Anti Coast Brake/Electrical BrakeDepending on the load, AC ball screw actuators may coast to astop when power is removed. This overrun is eliminated by ananti coast brake or an electrical brake. The anti coast brake (pawltype) will allow up to one revolution of the motor after power isremoved. They are used on the Electrak 5 and PPA-AC with anticoast brake. An electrical brake (electrically released) operatesmuch faster after power is removed and allow less coast than thepawl type. Electrak 205 and the PPA-AC with electrical brake usethis type of brake. Also see “brake”.Anti Rotation MechanismA feature available on some actuators that resolves the restrainingtorque within the actuator. The extension tube will not rotate onactuators with this feature.Ball ScrewBall screws are highly efficient and are used for high loads andspeeds. Also see “lead screw”.Brake<strong>Actuators</strong> using a acme or worm screw are inherently self-lockingwhile ball screw driven actuators are not. To prevent ball screwactuators from backdriving they incorporate an anti backdrivingbrake (holding brake). Ball screw actuators with an AC motor canalso be equipped with an anti coast brake. Also see “anti coastbrake/electrical brake” and “holding brake”.CapacitorThe ac actuators use permanent split capacitor motors and requirethe use of a start/run capacitor in the control circuit to operate.The controls for the ac actuators have the capacitor included inthe control. For customer supplied controls, a separate capacitoris required and the part number is included on the actuatorproduct page.CertificatesCE certification and UL listing are the two main third party approvalsavailable for actuators. Most of the AC actuators are UL listed asstandard and UL has no standard for DC actuators under 48 Vdc.All actuators sold in the EU are CE certified while some actuatorssold outside of the EU may not be. If you order your actuator outsideof the EU and need a CE certification, contact the factory to verifyavailability and be sure to include the request on your order.ControlsControls can be external to the actuator and provide the actuatorwith the correct voltage, have either membrane or pendantoperators and some have position indicators. The Pro series alsohas internal controls that continuously monitor the operation ofthe actuator.Cover TubeThe cover tube provides protection for the lead screw and providesprotection and support for the extension tube. For the Electrak 100and PPA and as an option on the Electrak 205 actuators, the covertube also provides the rear mounting connection.CustomizationEven the most versatile actuator may not always suit allapplications. But whatever your need is, our engineers areready to help you to customize the actuators according to yourrequirements. We build more exclusive actuators than anyoneelse and have decades of experience of producing actuators tomeet special needs.Duty Cycleon timeDuty cycle =(on time + off time)Example: 15 seconds on, 45 seconds off15 s= 25% duty cycle(15 s + 45 s)The duty cycle is a function of the maximum rated load and theambient temperature. Ambient temperatures above the stated willaffect the duty cycle negatively while lower temperatures and/or lower load will affect it positively. Review the following dutycycle versus load charts when higher duty cycles are needed forElectrak 1, Electrak 10 or DMD actuators.72 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>GlossaryDy – InpElectrak 1, Electrak 1SPED: duty cycle in percent at 25° CF max: percent of maximum rated load1: all Electrak 1 and Electral 1SP modelsElectrak 10, DMDED: duty cycle in percent at 25° CF max: percent of maximum rated load1: D • • -10A5 (acme screw) 3: D • • -05B5 (ball screw)2: D • • -20A5 (acme screw) 4: D • • -20B5 (ball screw)Dynamic LoadThe dynamic load rating is how much load the actuator will movewhen power is applied. Also see “load rating”.Dynamic BrakingDynamic braking is a feature on the Pro series which short circuitsthe motor windings at power off resulting in a shorter coastingdistance before the actuator comes to a complete stop. Dynamicbraking can be accomplished on other dc actuators by wiring thecontrol to short the motor leads when power is removed.Electronic Limit Switches (ELS)ELS stands for Electronic Limit Switches and it is a current sensingfunction used in some actuator control models. The ELS sensesthe current and if the current exceeds a pre-set level the controlcuts the power to the motor. This function can be used to detectand stop at the ends of the actuator stroke or to stop the actuatorif it runs into an obstacle.Electronic Load Monitoring (ELM)A built-in microprocessor inside the Pro series actuatorscontinuously monitors the performance of the actuator. Themicroprocessor will stop the movement at the end of stroke, incase of mid stroke stall, at overload conditions or if the duty cycleis too high. It also eliminates the need of a clutch and providesdynamic braking.Encoder FeedbackEncoders provide a digital output signal that can be used todetermine the position of the extension tube. An encoderequipped actuator must return to a “home” position if power isremoved and restored in order to reset its starting point. Also see“potentiometer feedback”.End of Stroke Limit SwitchesEnd of stroke limit switches are switches that are incorporated insome actuator models, either as standard or as an option, that willshut off power when the end of stroke is achieved. Also see “fixedend of stroke limit switches” and “adjustable end of stroke limitswitches”.End Play (Backlash)The stack up of tolerances within the lead screw assembly andgearing allowing some linear movement of the extension tubewithout rotating the motor. Typical end play or backlash varies bymodel. The range is 0,3 to 2,0 mm.Extension TubeThe extension tube slides in and out of the actuator and is connectedvia the front adaptor to the load being moved or positioned.Fixed End of Stroke Limit SwitchesThe fixed end of stroke limit switches allow the full stroke of theactuator to be used and will shut off power when the end of strokeis achieved. Also see “end of stroke limit switches”.Holding BrakeThe Electrak 1, 2, 050, 150 and some Pro series incorporate anacme screw which is inherently self-locking while Electrak 5, 10,100, 205 and the high load Pro series actuators have a ball screwdrive incorporating an anti backdriving brake (holding brake) thatengages when the actuator has come to a complete stop. Alsosee “brake”.Input VoltageThe nominal voltage required to operate the actuator. All actuatorswill accept at least a ± 10 % variation of the nominal voltage buta change in the voltage will result in a change of the speed of dcactuators. Controls are available that accept 115 or 230 Vac inputand provide 24 Vdc output to operate 24 Vdc actuators.www.danahermotion.com73


GlossaryIns – LifeInstallation InstructionsEach actuator has an installation manual to answer typicalquestions about mounting and wiring the actuators.Lead Screw<strong>Actuators</strong> use four different types of lead screws depending onthe configuration and load requirements of the actuator. Ballscrews are highly efficient and are used for high loads and speeds.Acme, worm and trapezoidal screws are self locking and will notbackdrive. Acme and trapezoidal screws withstand vibration andshock better than the other and are used for applications withthese characteristics.Lifetime ExpectancyLife is a function of load, stroke length and how often the overloadclutch is operated. The following life versus load charts willprovide a life estimate for your particular application. Contactcustomer service for more information or for information on otheractuator models.Electrak 1, Electrak 1SP4: D • • -10A5, 12 inch stroke5: D • • -10A5, 8 inch stroke and D • • -20A5, 4 inch stroke6: D • • -10A5, 4 inch strokeContact customer service if you need life estimates for loadsabove 1125 N or stroke lengths above 12 inch.Electrak 10, DMD - Ball Screw ModelsNcycle: life in number of cycles (one cycle = extend and retract)F max: percent of maximum rated load1: all models using the clutch at end of stroke2: D • • -10B5 and D • • -20B5, 12 inch stroke3: D • • -10B5 and D • • -20B5, 8 inch stroke4: D • • -05B5, 12 inch stroke5: D • • -10B5 and D • • -20B5, 4 inch stroke6: D • • -05B5, 8 inch stroke7: D • • -05B5, 4 inch strokeContact customer service if you need life estimates for loadsabove 4500 N or stroke lengths above 12 inch.Electrak 5, DMA - Ball Screw ModelsNcycle: life in number of cycles (one cycle = extend and retract)F max: percent of maximum rated load1: Electrak 1 when using the internal limit switches for end of stroke2: both models when using external limit switches for end of strokeElectrak 10, DMD - Acme Screw ModelsNcycle: life in number of cycles (one cycle = extend and retract)F max: percent of maximum rated load1: all models using the clutch at end of stroke2: all models using the anti-coast brake at end of stroke onlyNcycle: life in number of cycles (one cycle = extend and retract)F max: percent of maximum rated load1: all models using the clutch at end of stroke2: D • • -20A5, 12 inch stroke3: D • • -20A5, 8 inch strokeThe above chart is only valid for ball screw models with ratedload up to 4500 N and stroke lengths up to 12 inch. Contactcustomer service if you need life estimates for acme screwmodels or for higher loads or longer stroke lengths.74 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>GlossaryLift – PrLifting ColumnsLifting columns provide a stable base for adjusting the height oftables or platforms. The column provides both the lifting force andthe ability to resolve high moment forces from off axis loads.<strong>Linear</strong> <strong>Actuators</strong><strong>Actuators</strong> providing a linear thrust via an extension tube to lift,lower, push, pull or position a load.Load RatingThe load rating is the minimum amount of force the actuator willprovide during its lifetime. The load rating of all rod style actuatorsis the same for both compression and tension loads. Also see“dynamic load”, “static load” and “tension and compression load”.Manual Override (Hand Wind)Allows manual operation of the actuator in both directions in caseof a power failure. The actuator accepts a standard hexagon keyto rotate the motor in either direction. Optional on some modelsand standard on the Pro series.Maximum On TimeThe maximum amount of time an actuator may operate withoutstopping to “cool off”. For high load and long stroke actuatorsthis may be one extend and retract cycle. The actuator should notexceed 25% duty cycle at full rated load.MountingElectrak actuators are quickly and easily mounted by slippingpins through the holes on each end of the unit and into bracketson the machine frame and the load. Electrak 100 units must bemounted by the cover tube and a swivel rod end. PPA actuatorsare mounted by the rear trunnions on the cover tube and theclevis on the extension tube. The Electrak 205 can be mounted byeither the rear clevis or by a tube mount. 12,7 mm diameter solidpins (6,35 mm solid pins for Electrak 1 and 050) provide maximumholding strength and a retaining or cotter pin on each end willprevent the solid pin from falling out of its mounting bracket. Rollor spring type mounting pins should be avoided. The mountingpins must be parallel to each other as shown below (Fig. a). Pinswhich are not parallel may cause the actuator to bind. The loadshould act along the axis of the actuator since off center loadsmay cause binding (Fig. b).Fig. awww.danahermotion.comFig. bNon-driven <strong>Actuators</strong><strong>Actuators</strong> supplied without a motor and driven manually or by acustomer supplied motor.Operating and Storage TemperatureThe operating temperature is the range in which the actuator maybe safely operated. For the high end of the range, the duty cyclewill be lower than 25 %. All actuators can be stored or transportedat the same temperature as the operating temperature. Contactcustomer support if the operating temperature will be exceededduring storage or transportation.Output VoltageOutput voltage is the voltage from the control to run the actuator.The controls for dc actuators have 24 Vdc output. The controls forac actuators have either 115 or 230 Vac output.Overload ClutchElectrak 050, 2, 5, 10, 100, 205 and PPA series linear actuators areprotected by a load limiting mechanical clutch which prevents themotor from stalling at either end of the actuator stroke. It will alsoslip when the factory-set load limit is exceeded. The clutch is aball detent design, assuring a consistent slip point and long life.Potentiometer FeedbackPotentiometers provide an analog output signal that can be usedto determine the position of the extension tube. A potentiometerwill “remember” its position if power is removed and restored. Allpotentiometers are set to a minimum value on full retract except forthe EU versions of Electrak 5 and Electrak 10 where the minimumvalue are set on full extend. Also see “encoder feedback.Programmable Limit SwitchesAn optional control contained inside the Pro series to which anexternal programming box or customer supplied switches can beconnected to set and reset the end of stroke limits as often asneeded. The programming box has a “jog to position” switch anda “set limit” switch.Protection ClassThe protection class refers to the environmental rating of theenclosure. The first digit applies to airborne contaminants and thesecond digit to water/moisture.IP33: protected against the penetration of solid objects with adiameter greater than 12 mm and against direct sprays ofwater up to 60 degrees from vertical.IP44: protected against the penetration of solid objects with adiameter greater than 1 mm and against water sprayedfrom any direction.IP45: protected against the penetration of solid objects with adiameter greater than 1 mm and low pressure water jetsfrom any direction.75


GlossaryPw – SpeIP51: protected from dust and vertical dripping water/condensation.IP52: protected from dust and dripping water/condensationfalling at an angle up to 15 degrees from vertical.IP56: protected from dust and high pressure water jets fromany direction.IP65: dust tight and protected against low pressure water jetsfrom any direction.IP66: dust tight and protected against high pressure water jetsfrom any direction.IP67: dust tight and protected against the effect of immersion inwater between 150 mm (5.9 inch) and 1 meter (39.4 inch).Pulse Width Modulation (PWM)Pulse width modulation control works by switching the powersupplied to the motor on and off very rapidly. The DC voltage isconverted to a square-wave signal, alternating between fullyon and zero, giving the motor a series of power “kicks”. If theswitching frequency is high enough, the motor runs at a steadyspeed due to its fly-wheel momentum. By adjusting the duty cycleof the signal (modulating the width of the pulse, hence the ‘PWM’),the time fraction it is “on”, the average power can be varied, andhence the motor speed. All DC actuators can be speed controlledby PWM within certain limits without any adjustments except forthe Pro series that require the PWM Speed Control Monitoringoption to work properly.PWM Speed Control MonitoringAn optional control contained inside the Pro series actuatorsthat will allow the ELM load monitoring microprocessor to workproperly when the actuator input voltage comes from a PWMcontrol. The PWM Speed Control Monitoring option must beset from factory to match the PWM control being used. Contactcustomer service for more information.Restraining TorqueThe torque which is developed between the clevis on theextension tube and rear mount(clevis or trunnion) when the unitextends or retracts and ratchets the clutch (Fig. c).Rodless <strong>Actuators</strong>Rodless actuators provide support for the load as well as thrust.The load is supported and moved by a carriage on the actuatorrather than pushed or pulled by an extension rod. Rodlessactuators are ideal for applications requiring long strokes (up to1500 mm), high speeds (up to 110 mm/s), movement of the loadwithin the shortest envelope possible or the load supported by theactuator.RoHS ComplianceAll actuators, controls and accessories sold in the EU are RoHScompliant unless otherwise stated, while products sold outside ofthe EU may not be. If you order an actuator outside of the EU andneed it to be RoHS compliant, contact the factory to verify availabilityand be sure to include the request on your order.Rotary <strong>Actuators</strong><strong>Actuators</strong> providing a rotary output to position a load, turn a winch,or rotate a gear or sprocket.Service and Maintenance<strong>Actuators</strong> are generally maintenance free. The Electrak 2, 5, 10,100, 205 and Pro series have repair kits available from your localdistributor or OEM.Signal Follower Input / ControlAn optional control contained inside the Pro series actuators thatwill cause the extension tube position to follow a customer suppliedpotentiometer signal. Also known as a position follower control.Sizing and SelectionThe Danahermotion.com web site includes a product advisor thatcan be used to walk through the decision process for picking thebest actuator and to get the ordering data for your choice. Goto www.danahermotion.com/linear_actuator_advisor to find outmore.SpeedDC actuators have a direct load/speed relationship. As the loadincreases, the speed of the dc actuators decreases. There arecurves on each product page to show the speed from no load tofull rated load. AC actuators have very little speed fluctuationsbased on load but there are load/speed curves on all the acactuator product pages.Fig. c76 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>GlossarySpl – WSpline Safety FunctionAn optional safety function on the rodless actuator (LM80) that willstop downward motion in case the carriage (the moving member)collides with an obstacle. The motor will keep running but thecarriage will stand still and not pull down on the obstacle. Whenreversing the motor rotation the carriage will automatically start tomove upwards again.Static LoadThe static load rating is how much load the actuator will hold withpower off. The static load rating is normally twice the dynamicload rating. Also see “load rating”.Synchronous OperationMotor speed cannot be controlled with enough precision to ensurethat the actuators will remain synchronized and a binding effectcould take place. Non-driven actuators may be mechanicallylinked and thereby synchronized. <strong>Actuators</strong> equipped with anencoder can also be synchronized using controls designed forsynchronous operation.Tension and Compression LoadA tension load tries to stretch the actuator and a compressionload tries to compress the actuator (Fig. d). Most actuators canmanage the same tension and compression load. Also see “loadrating”.LoadLoadVoltage DropLong leads/cables between the power source and the actuatorwill result in a voltage drop for DC units. This voltage drop can beavoided by sizing the leads in accordance with the following leadcross section selection table. The table is based on an ambienttemperature of 30 °C or less. A higher ambient temperature mayresult in the need for a greater lead cross section.Lead Cross Section Selection Table [mm 2 ]Currentdraw[A]0 - 1010 - 1515 - 2020 - 2828 - 35Cablelength[m]Actuator inputvoltage [Vdc}12 24 360 - 3 1,5 1,5 1,53 - 6 2,5 1,5 1,56 - 10 4 1,5 1,50 - 3 1,5 2,5 1,53 - 6 2,5 2,5 1,56 - 10 4 2,5 1,50 - 3 2,5 - -3 - 6 4 - -6 - 10 6 - -0 - 3 4 - -3 - 6 6 - -6 - 10 10 - -0 - 3 6 - -3 - 6 6 - -6 - 10 10 - -Worm ScrewWorm screws are self locking and will not backdrive. This type ofscrew is used in Electrak 050. Also see “lead screw”.Fig. dTrapezoidal ScrewScrew type with similar characteristics as an acme screw. Thistype of screw is used in TC16 and LM80. Also see “acme screw”and “lead screw”.Vent TubeThe Electrak 050 and 150 have a breather tube in the wiring harnessto allow the actuator to operate without creating a vacuum anddrawing water through the seals on the cover tube.www.danahermotion.com77


Application Data FormWorksheetApplication Data Form*Submitted by: Phone: Date:1. Company name 20. Do you need any special retracted length (cross hole c/c in mm)?2. Street address 21. Is anti-rotation of the extension tube required (yes/no)?3. City-state, zip 22. What is the input voltage?4. Contact name 23. Do you need any of the optional features of the actuator?5. Phone 24. How will the actuator be connected (standard or special cabling)?6. Fax 25. Is mating connector required if connector is included in the actuator?7. E-mail 26. Do you need any special paint or finish?8. What is the estimated annual volume? 27. Is manual override necessary?9. What is the target price? 28. What are the environmental conditions (dusty, outdoors, wash down)?10. What is the current or alternative solution? 29. What is the operation temperature range in Celcius?11. How much load is moved in Newton? 30. What is the duty cycle (on-time / on-time + off-time) in seconds?12. How much load do you need to hold in Newton? 31. Do you need any certificate(UL, CE, etc.)?13. How will the actuator be mounted (horizontal/vertical)? 32. Do you require any print (dwg, dxf, faxed)?14. Is the load trying to stretch or/and compress the actuator? 33. Describe any additional requirements (packaging, labeling. etc.)15. What speed do you want the actuator to move in mm/s?16. What is the life of the unit in cycles (one cycle = extend and retract)?17. What is the stroke length?18. How will the actuator be mounted to the extension tube?19. How will the actuator be mounted to the rear adaptor?* Please enter all fields in the form and send it and any drawing to customer service by mail or fax. See the back of the catalog for the nearest location.78 www.danahermotion.com


<strong>Linear</strong> <strong>Actuators</strong>Application Data FormDrawing/noteswww.danahermotion.com79


TORINODirezione generale:Via Mappano, 17 - 10071 Borgaro T.se (TO)T +39 011 451 8611 (centr. r.a.) - F +39 011 470 4891setec.to@setec-group.itMILANOVia Meccanica 520026 Novate (MI) - Z. I. VialbaT +39 02 356 0990 - 382 01 590 (r.a.)F +39 02 356 0943setec.mi@setec-group.itPADOVAVia Secchi 8135136 PadovaT +39 049 872 5983F +39 049 856 0965setec.pd@setec-group.itBOLOGNAVia Del Lavoro 6/A40051 Altedo (BO)T +39 051 871 949 (3 linee r.a.)F +39 051 870 329setec.bo@setec-group.itFIRENZEVia Galileo Galilei 350015 Bagno a Ripoli - Grassina (FI)T +39 055 643 261F +39 055 646 6614setec.fi@setec-group.itwww.setec-group.it

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