IntelliStripe 310, Motorized Reader, Technical Reference ... - MagTek

IntelliStripe 310 MOTORIZED READERTECHNICAL REFERENCE MANUALManual Part Number: 99875216-4MAY 2003REGISTERED TO ISO 9001:20001710 Apollo CourtSeal Beach, CA 90740Phone: (562) 546-6400FAX: (562) 546-6301Technical Support: (651) 415-6800

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Copyright 2000-2005MagTek ® , Inc.Printed in the United States of AmericaInformation in this document is subject to change without notice. No part of this document may bereproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose,without the express written permission of MagTek, Inc.MagTek is a registered trademark of MagTek, Inc.IntelliStripe is a registered trademark of MagTek, Inc.©REVISIONSRev Number Date Notes1 26 Feb 02 Initial Release2 2 May 02 Section 1: Added JIS to Specifications3 24 Feb 02 Section 1: Added “A” Bezel to Configurations table4 9 May 03 Front Matter: Added ISO line to logo, changed Tech Support phonenumber, added new warranty statement; Sec 2: Changed convertedvalues in Figures 2-3, 2-4, 2-5, and 2-6.iii

FCC WARNING STATEMENTThis equipment has been tested and found to comply with the limits for Class A digital device, pursuant to Part 15of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when theequipment is operated in a commercial environment. This equipment generates, uses, and can radiate radiofrequency energy and, if not installed and used in accordance with the instruction manual, may cause harmfulinterference to radio communications. However, there is no guarantee that interference will not occur in aparticular installation.FCC COMPLIANCE STATEMENTThis device complies with Part 15 of the FCC Rules. Operation of this device is subject to the following twoconditions: (1) This device may not cause harmful interference; and (2) this device must accept any interferencereceived, including interference that may cause undesired operation.CANADIAN DOC STATEMENTThis digital apparatus does not exceed the Class A limits for radio noise for digital apparatus set out in the RadioInterference Regulations of the Canadian Department of Communications.Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables auxappareils numériques de las classe A prescrites dans le Réglement sur le brouillage radioélectrique édicté par lesministère des Communications du Canada.CE STANDARDSTesting for compliance to CE requirements was performed by an independent laboratory. The unit under test wasfound compliant to Class A.UL/CSAThis product is recognized per Underwriter Laboratories and Canadian Underwriter Laboratories 1950.v

TABLE OF CONTENTSSECTION 1. FEATURES AND SPECIFICATIONS.....................................................................................1CONFIGURATIONS .................................................................................................................................1STANDARD FEATURES ..........................................................................................................................1ACCESSORIES ........................................................................................................................................2RELATED DOCUMENTS .........................................................................................................................2MOTORIZED TRANSPORT .....................................................................................................................2RS-232 INTERFACE ................................................................................................................................2TEST LED .................................................................................................................................................3EXTERNAL BEZEL LED...........................................................................................................................3FLASH UPGRADABLE.............................................................................................................................3MAGNETIC STRIPE READER.................................................................................................................3POWER FAILURE CARD EJECTION SYSTEM ......................................................................................3FRONT GATE...........................................................................................................................................3CARD POSITION SENSORS...................................................................................................................4Front Card Present Sensor...................................................................................................................4Middle Card Present Sensor ................................................................................................................4Rear Card Present Sensor ...................................................................................................................4SPECIFICATIONS ....................................................................................................................................4SECTION 2. INSTALLATION......................................................................................................................7MECHANICAL MOUNTING......................................................................................................................7BEZELS ....................................................................................................................................................8ELECTRICAL CONNECTIONS ..............................................................................................................16Connectors and LEDs.........................................................................................................................16Power Supply......................................................................................................................................18Power-Fail Capacitor Connector, 2-Pin..............................................................................................18APPENDIX A. OPTIONS ...........................................................................................................................19POWER FAILURE CARD EJECT SYSTEM...........................................................................................19APPENDIX B. BEZEL A DIMENSIONS ....................................................................................................21vi

FIGURESFigure 1-1. IntelliStripe 310 with “D” and “C” Bezels --------------------------------------------------------------------ixFigure 2-1. Bezel Options------------------------------------------------------------------------------------------------------ 7Figure 2-2. Bezel Mounting Dimensions – B, C, and D Bezels ------------------------------------------------------- 8Figure 2-3. “B” Bezel Mounting – Top, Side, and Bottom Views ----------------------------------------------------- 9Figure 2-4. “C” Bezel Mounting – Top, Side, and Bottom Views ----------------------------------------------------10Figure 2-5. “D” Bezel Mounting – Top, Side, and Bottom Views ----------------------------------------------------11Figure 2-6. Panel Opening for Mounting "B" Bezel ---------------------------------------------------------------------12Figure 2-7. Panel Opening for Mounting "C" Bezel---------------------------------------------------------------------13Figure 2-8. Panel Openings for Mounting "D" Bezel -------------------------------------------------------------------14Figure 2-9. Mounting Configurations ---------------------------------------------------------------------------------------15Figure 2-10. Connector and LED locations -------------------------------------------------------------------------------16Figure 2-11. Connector Locations, P/N 16051408----------------------------------------------------------------------17Figure 2-12. Power Supply ---------------------------------------------------------------------------------------------------18Figure A-1. Card Eject Capacitor--------------------------------------------------------------------------------------------19Figure B-1. Bezel “A” Dimensions ------------------------------------------------------------------------------------------21TABLESTable 1-1. Specifications ------------------------------------------------------------------------------------------------------- 4Table 2-1. Pin List for IntelliStripe 310 Connectors, P/N 16051408 ------------------------------------------------17vii

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Figure 1-1. IntelliStripe 310 with “D” and “C” Bezelsix

SECTION 1. FEATURES AND SPECIFICATIONSThe IntelliStripe 310, Motorized Reader, can read magnetic stripe cards and is compatible withdata format specifications: ISO (International Standards Organization), AAMVA, (AmericanAssociation of Motor Vehicle Administrators), CDL (California Drivers License). TheIntelliStripe 310 Reader can be used in environments such as self-service kiosks, vendingmachines, and POS terminals. The IntelliStripe 310 is a 3-track Reader.The Reader communicates with a Host via an RS-232 serial interface, and uses a proprietaryMCP protocol and command set, which has been developed by MagTek. Windows Drivers forthe MCP protocol are available and can support Win 95/98, NT, and Win 2000 operatingsystems.CONFIGURATIONSThe configurations of the IntelliStripe 310 are as follows:Part Number Description16050350 IntelliStripe 310, 3Trk, RS-232, with B Bezel, Stripe UP16050351 IntelliStripe 310, 3Trk, RS-232, with C Bezel, Stripe down16050352 IntelliStripe 310, 3Trk, RS-232, with D Bezel16050356 IntelliStripe 310, 3Trk, RS-232, with A BezelSTANDARD FEATURESStandard features of the IntelliStripe 310 are as follows:• Motorized transport• RS232 interface• On board intelligence for transporting large blocks of data using a defined protocol andcommand set• Flash upgradable• Supports all magnetic stripe 3-track combinations• Front Card Gate prevents coins, dust, moisture, and debris, from entering the unit – gateresists opening except when ISO-size card enters the unit• Power failure card ejection system (requires optional external capacitor)• Test LED• External Bezel LED1

IntelliStripe 310 Motorized ReaderACCESSORIESOther part numbers that may be shipped with the unit are as follows:• RS232 / Power cable−6 foot IntelliStripe 310 host port to 9 pin D female RS232 and 2.5mmpower jack, part number 16051408• Power Supply–Auto Ranging 100V-250V, regulated, 12VDC, 2.5mm plug, part number64300080. Requires adapter to mate with power outlet; use Adapter/Power Cord partnumber 71100001, for North American applications• Drivers, MCP, 4-disk set, part number 30037437• Demo Software, IntelliStripe Picture Demo with MCP driver, 4-disk set, part number30037435• Communications Software, MCP3 Program, 4-disk set, part number 30037442 (must usewith 30037437)RELATED DOCUMENTSThe following documents are relevant to this product:99875163 MCP, Serial Transport Protocol, Reference Manual99875164 Communication Protocol, Driver Reference Manual99875218 IntelliStripe 310, Command Reference ManualMOTORIZED TRANSPORTThe Reader has a command-driven motorized transport. The transport keeps the card from theuser during a transaction but returns the card when the transaction is completed.RS-232 INTERFACET he unit communicates to the host through an RS-232 interface. The device uses 8 data bits, 1stop bit, even parity. The unit can automatically sync to baud rates 9600, 14400, 19200, 2880038400, and 57600. See MCP Driver Reference Manual, Part Number 99875164, MCP SerialTransport Protocol Reference Manual, Part Number 99875163, for more details.2

Section 1. Features and SpecificationsTEST LEDA Test LED, designated D5 will blink green when the unit is powered up. This indicates that theunit is in its standard operating mode and is fully operational. This feature allows fieldtechnicians to quickly verify that the device is operational.EXTERNAL BEZEL LEDThe External bezel LED is show n in Section 2, Figure 2-2. The LED can be set to red, green oroff. See IntelliStripe 310 Command Reference Manual, Part Number 99875218, for moredetails. (Note: External LED options are not supported with the “D” bezel.)FLASH UPGRADABLEThe unit's firmware is in-s ystem Flash Upgradable. This allows the unit's firmware to beupgraded in a field environment.MAGNETIC STRIPE READERThe Reader can read up to three tracks of magnetic stripe card data. See IntelliStripe 310Command Reference Manual, Part Number 998752128, for more details.POWER FAILURE CARD EJECTION SYSTEMThe Reader has a power-failure card-ejection system. This system will automatically eject a cardwhen a power failure occurs. To enable this system, an optional external capacitor needs to beconnected to the reader. See Appendix A for more details.FRONT GATEThe Front Card Gate prevents coins, dust, moisture, and debris, from entering the unit. The gateresists opening except when ISO-size card enters the unitNoteIf the front-gate option is installed, the IntelliStripe 310 Readerwill be incapable of reliably reading mag-stripe cards during thecard-ejection cycle. (Reliable mag-stripe reading will only bepossible during the card-insertion cycle). If mag-stripe reading isrequired during the card-ejection cycle, thenthe product must beordered without the front-gate option.3

IntelliStripe 310 Motorized ReaderCARD POSITION SENSORSThe reader contains three card position sensors: front card present sensor, middle card presentsensor, and rear card present sensor.Front Card Present SensorAn optical sensor that indicates whether a card is present at the front (insertion) end of the cardtransport. See IntelliStripe 310 Command Reference Manual, Part Number 99875218, for moredetails.Middle Card Present SensorAn optical sensor that indicates whether a card is present in the middle of the card transport. SeeIntelliStripe 310 Command Reference Manual, Part Number 99875218, for more details.Rear Card Present SensorAn optical sensor that indicates whether a card is present at the rear (smart card contacts) end ofthe card transport. See IntelliStripe 310 Command Reference Manual, Part Number 99875218,for more details.SPECIFICATIONSSpecifications for the Reader are listed in Table 1-1.Table 1-1. SpecificationsReader ConfigurationDATA FORMAT SPECIFICATIONSData Format Specifications*Mag-Stripe Functions:Track 1,2,3 onlyISO/AAMVA/CDL/JIS formatsISO 7810, 7811, JIS x 6302 Type 2* ISO (International Standards Organization), AAMVA, (American Association of Motor VehicleAdministrators), CDL (California Drivers License), JIS (Japanese Industrial Standard)OPERATIONALCard Speed:10 IPS (25,4 cm/sec) typicalRecording Method:Two-frequency coherent phase (F2F)MTBF:Electronics: 125,000 hoursHead: 1,000,000 passes (500,000 Insertion Cycles)SC contacts: 1,000,000 passes4

Section 1. Features and SpecificationsInput Voltage:Current:Optional Auxiliary Power-FailCard-Eject Capacitor:Chassis Mounting Options:Dimensions (Core Chassis)Length (with "A" Bezel):Width (with "A" Bezel):Height (with "A" Bezel):Length (with “B” or “C” Bezel):Width (with “B” or “C” Bezel):Height (with “B” or “C” Bezel):Length (with “D” Bezel):Width (with “D” Bezel)”:Height (with “D” Bezel):Cable Length (16051408):Adapter Cable Length(64300080):Weight:Reader with "A" Bezel:"B" or "C" Bezel w/screws:“D” Bezel w/screws:Reader Cable:AC Adapter Regulator withPower Cord:TemperatureHumidityAltitudeOperating:Storage:Operating:Storage:Operating:Storage:ELECTRICAL12.0 VDC ± 5%1.5 A max170 mA typical (with motor off)Recommended capacitor value: 68000 μF rated at 16 volts.MECHANICALWith "A" and "B" Bezel, screws mounted from under unit, magstripeup and to the leftWith "A" and "C" Bezel, screws mounted from above unit, magstripedown and to the rightWith "A" Bezel only, screws mounted from above or under unit.With "D" Bezel, screws mounted from above or under unit.5.60" (142.24 mm) (includes flex cable connector overhang)3.26" (82.91 mm)2.17" (55.12 mm)6.54” (166.1 mm)3.26" (82.91 mm)2.17" (55.12 mm)5.97” (151.6 mm)4.00” (101.60 mm)2.17" (55.12 mm)6' ± 0.1' (1.83 m ±0.03 m)6.25' (1.91 m)14.95oz. (424.0 g.)1.40 oz. (39.69 g.)1.08 oz. (30.58 g.)4.15 oz. (117.76 g.)11.87 oz. (336.60 g.)ENVIRONMENTAL32 o F to 122 o F (0 o C to 50 o C)-40 o F to 158 o F (-40 o C to 70 o C)5% to 95% noncondensing5% to 95% noncondensing0-10,000 ft. (0-3,048 m.)0-50,000 ft. (0-15,240 m.)5

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SECTION 2. INSTALLATIONThe installation of the IntelliStripe 310 Motorized Reader includes mechanical and electricalconnections.MECHANICAL MOUNTINGThe "A" Bezel is always shipped with the unit. The "B," "C," or “D” Bezels may also be shippedwith the unit, depending on requirements for card orientation. Figure 2-1 shows theconfigurations for mounting and card orientation:Figure 2-1. Bezel Options7

IntelliStripe 310 Motorized ReaderBEZELSDimensions and details of the three bezels are shown in Figure 2-2. The "A" Bezel will alwaysbe shipped with the unit (“A” bezel dimensions are shown in Appendix B.) Also, the "B," "C,"or “D” Bezel may be shipped with the unit. The user may also design a bezel from dimensionsin this section.2.17" 55.12 mm.300"7.62 mm1.771" 44.98 mm.100"2.54 mm3.264" 82.91mm3.064" 77.83 mm .100"2.54 mmBezelLocatorPin (2pl)ThreadedInserts (3pl)LEDOpening1.382"35.10 mm.430" 10.92 mm.632"16.05 mm.976"24.79 mmFront View2.764" 70.21 mmBack View.355" 9.02 mm.150" 3.81 mm.300"7.62 mm3.264" 82.91mm3.064" 77.83 mm.100"2.54 mm1.530"38.86 mm2.17" 55.12 mm1.771" 44.98 mm.100"2.54 mmBezelLocatorPin (2pl)ThreadedInserts (3pl).430" 10.92 mm.632"16.05 mm.976"24.79 mmFront ViewLEDOpening1.382"35.10 mm2.764" 70.21 mm.355" 9.02 mm.150" 3.81 mmBack View4.00" 101.60 mm2.00" 50.80 mm.390"9.91 mm1.23"31.24 mm3.745" 95.12 mm2.50" 63.50 mm.135"3.43 mmR .234"5.944 mmR .334"8.484 mm.450"11.43 mm.240"6.10 mmBezel LocatorPin (2pl)ThreadedInserts (3pl).344"8.74 mm.632"16.05 mm.976"24.79 mm.390"9.91 mmFront View.410"10.41 mmSide View1.382"35.10 mm2.764" 70.21 mm.355"9.02 mm.675"17.15 mmBack View8Figure 2-2. Bezel Mounting Dimensions – B, C, and D Bezels

Section 2. InstallationFigure 2-3 shows the position for mounting the IntelliStripe 310 with the “B” Bezel attached.The mounting holes are shown in the bottom view. The "A" Bezel is attached to the unit by the"A" Bezel Retaining screws also shown in the bottom view.5.85"148.59 mm3.06"77.72 mm"A" BezelRetainingScrewTop View – "A" & "B" Bezels5.60"142.24 mm.365"9.27 mm.800"20.32 mm1.165"29.59 mm1.95"49.53 mm.102"2.59 mmSide View2.022"51.36 mm1.81"45.97 mm1.00"25.48 mm1.233"31.32 mm#6 – 32 ThreadMounting Holes –.38" InternalThread ClearanceBottom View – "A" Bezel Only"A" BezelRetaining ScrewsFigure 2-3. “B” Bezel Mounting – Top, Side, and Bottom Views9

Section 2. InstallationFigure 2-5 shows the position for mounting the IntelliStripe 310 with the “D” Bezel attached.The mounting holes are shown in the bottom view. The "A" Bezel is attached to the unit by the"A" Bezel Retaining screws also shown in the bottom view. Because the “D” Bezel issymmetrical, the unit may be mounted from the top or bottom, depending on the desired cardorientation. (Note that no LED is used with the “D” Bezel configuration.)5.60"142.24 mm3.06"77.72 mm"A" BezelRetainingScrewTop View5.60"142.24 mm1.95"49.53 mm.088"2.24 mmSide View2.022" 1.81"51.36 mm 45.97 mm.240"6.10 mm.410"10.41 mm.365"9.27 mm1.233"31.32 mm.800"20.32 mm1.165"29.59 mm#6 – 32 ThreadMounting Holes –.38" InternalThread ClearanceBottom View"A" BezelRetaining ScrewsFigure 2-5. “D” Bezel Mounting – Top, Side, and Bottom Views11

IntelliStripe 310 Motorized ReaderFor “B” bezel configuration, the dimensions in Figure 2-6 are for the unit mounted from thebackside of the panel. These dimensions include the dimensions from the centerline of the cardslot to other areas for mounting the unit from the backside of the panel. Note the dimensionfrom the top of the panel opening to the centerline. The same value in the "C" bezel is from thebottom of the panel opening to the centerline.765"19.43 mmø.166" 4pl4.22 mm2.022"51.36 mm1.81"45.97mm1.530" .800"38.86 mm 20.32 mm.400"10.16 mmR .125"3.175 mm4 plFrontPanel"B" Panel Opening.800"20.32 mm1.029"26.14 mm1.810"45.97 mm1.550"39.37 mm3.100"78.74 mmFigure 2-6. Panel Opening for Mounting "B" BezelIt is not necessary to remove the Bezels when mounting the unit. The "B" Bezel protrudes fromthe opening, and the "A" Bezel is positioned against the inside of the panel opening. The bracketshould retain the unit so the "A" Bezel is held firmly against the inside of the panel.12

Section 2. InstallationFor “C” bezel configuration, the dimensions in Figure 2-7 are for the unit mounted from thebackside of the panel. These dimensions include the dimensions from the centerline of the cardslot to other areas for mounting the unit from the backside of the panel. Note the dimensionfrom the bottom of the panel opening to the centerline. The same value in the "B" bezel is fromthe top of the panel opening to the centerlineR .125"3.175 mm4 plFrontPanel1.029"26.14 mm"C" Panel Opening1.810"45.97 mm.800"20.32 mm1.550"39.37 mm3.100"78.74 mmFigure 2-7. Panel Opening for Mounting "C" BezelIt is notnecessary to remove the Bezels when mounting the unit. The "B" or "C" Bezelprotrudes from the opening, and the "A" Bezel is positioned against the inside of the panelopening. The bracket should retain the unit so the "A" Bezel is held firmly against the inside ofthe panel.13

IntelliStripe 310 Motorized ReaderFor “D” bezel configuration, the two sets of dimensions in Figure 2-8 are for units to be mountedfrom the backside of the panel. The openings are for mounting the outer or inner panel openings.R .234"5.944 mm4 plFrontPanel1.029"26.14 mm"D" Outer Panel Opening2.00"50.80 mm1.00"25.40 mm2.00"50.80 mm4.00"101.60 mmR .334"8.484 mm4 plFrontPanel1.029"26.14 mm"D" Inner Panel Opening1.250"31.75 mm0.625"15.875 mm1.873"47.56 mm3.745"95.12 mmFigure 2-8. Panel Openings for Mounting "D" Bezel14

Section 2. InstallationFour #6-32 mounting screws, with 0.38 inch internal thread clearance, attach the bottom of theIntelliStripe 310 to a fixed position as indicated in Figure 2-9. If the “B” bezel is used, themounting screws are inserted from under the IntelliStripe 310. If the “C” bezel is used, theIntelliStripe 310 is inverted, and the mounting screws are inserted from above the IntelliStripe310.Figure 2-9. Mounting Configurations15

IntelliStripe 310 Motorized ReaderELECTRICAL CONNECTIONSConnectors and LEDsFigure 2-10 shows the positions of the connectors for the RS-232 Host I/O socket, power-failcapacitor, and LEDs.Test LED (D5)Pin 1Host I/O 7-pinConnector (J4)Pin 1Power-FailCapacitorConnector2-Pin (J7)Pin 1External Bezel LED (D4)(Three Leads)RedGreenJumper Block(J8 - Factory UseOnly)Figure 2-10. Connector and LED locations16

Section 2. InstallationFigure 2-11 shows the cable that connects the IntelliStripe 310 (7-Pin Connector) to the host (9-pin Connector), P/N 16051408. The standard length of the cable is 6'.LockingTabsFigure 2-11. Connector Locations, P/N 16051408Table 2-1 lists the Connector Pin Numbers and Signal Names.Table 2-1. Pin List for IntelliStripe 310 Connectors, P/N 16051408Molex 7 Pin (51065-0700) DB-9 Female 2.5mm Power JackPin Number Signal Name Pin Number Signal Name1 TXD 2 RXD2 +12V CENTER PIN +12V3 PWR GND SHELL GND4 RXD 3 TXD5 RTS 8 CTS6 CTS 7 RTS7 SIGNAL GND 5 GND6 DSR4 DTR17

IntelliStripe 310 Motorized ReaderPower SupplyThe Power Supply, P/N 64300080, 100V−240V regulated, 12VDC, with special 3.5mm plug isshown in Figure 2-12. The AC power cord , P/N 71100001, is for use in North America. Otherusers must supply their own cord.North American100V–240VPower CordAuto RangePower Supply12VDC PlugGND3 ProngConnectorPower-Fail Capacitor Connector, 2-PinFigure 2-12. Power SupplyThe Power-Fail Capacitor connector, J7, connects to an optional external capacitor that is used toeject the card during a power failure. Pin 1 connects to the positive side of the capacitor and pin2 connects to the negative side.18

APPENDIX A. OPTIONSOptions include a capacitor for the Power-Failure Card-Eject System.POWER FAILURE CARD EJECT SYSTEMThe externally mounted power-fail capacitor is shown in Figure A-1.Figure A-1. Card Eject CapacitorThe power-failure card-eject system ejects a card during a power failure. Card ejection istriggered when the power to the reader fails. An external backup capacitor is required for thisoption to function. This capacitor can be connected to the reader through a header on the board.In case of power failure, the capacitor automatically ejects the card. The user must determine thewire length required for their specific application. The recommended capacitor value is 68000uFrated at 16 volts.19

IntelliStripe 310 RS232 Motorized Reader20

3BAPPENDIX B. BEZEL A DIMENSIONSThe “A” Bezel dimensions are shown in Figure B-1.3.264" 82.91mm2.764" 70.21mm2.17" 55.12mm.250"6.35mm1.47"37.34mm1.086"27.58mm1.894" 48.11mm(2 pl)**"B" Or "C"BezelRetainingHoles (6pl)BezelLocatorHoles (2pl).35"8.89mm.150"3.81mm.326"8.28mmLED Is In*One PlaceOr The Other,Not BothFigure B-1. Bezel “A” Dimensions21

IntelliStripe 310 RS232 Motorized Reader22