Technical Service Manual - mbm-Service GmbH
Technical Service Manual - mbm-Service GmbH
Technical Service Manual - mbm-Service GmbH
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INSTALLATION INSTRUCTION<br />
IDL Harness Replacement ...Continued<br />
___________ STEP 10 ___________<br />
Check the physical dimension of the<br />
new cord. If the new cord is thicker it<br />
is necessary to enlarge the hole in the<br />
door frame. Enlarge the hole using a<br />
5/8” drill bit.<br />
___________ STEP 11 ___________<br />
Place strain relief around the new door<br />
harness.<br />
___________ STEP 12 ___________<br />
Route door harness through frame hole<br />
to allow connection to lamp holder<br />
wires.<br />
___________ STEP 13 ___________<br />
Strip lamp holder wires and door harness<br />
wires.<br />
___________ STEP 14 ___________<br />
Match wires (see wiring pairing) and<br />
crimp on end connectors to each set.<br />
___________ STEP 15 ___________<br />
Put the light channel back in its<br />
original position. Be sure wires are not<br />
pinched within the frame. Remove<br />
excess slack by pulling on door harness.<br />
___________ STEP 16 ___________<br />
Place the strain relief back into the<br />
door frame.<br />
___________ STEP 17 ___________<br />
Replace the glass insert. Make sure<br />
double sided tape is not bunched or<br />
lying outside of the door frame. The<br />
insert should slide into the light channel<br />
first, this may require force. Once<br />
in the channel then lay within the<br />
frame opening.<br />
___________ STEP 18 ___________<br />
Replace the back plastic. Match up<br />
existing screw holes and use existing<br />
screws to fasten.<br />
___________ STEP 19 ___________<br />
Replace the gasket and hang the door.<br />
NOTE:<br />
A test should be run before re-hang -<br />
ing the door. Simply support the<br />
door and plug it into the ballast<br />
receptacle. Plug the cooler in and<br />
see if the door light comes on.<br />
___________ STEP 20 ___________<br />
See figures 1 & 2.<br />
Route the door harness per figure 2.<br />
___________ STEP 21 ___________<br />
Place "P" clip as shown. Be sure all<br />
the slack in the door harness is<br />
removed before tightening the clip.<br />
Also, be sure the clip is placed in plane<br />
with the binge bearing.<br />
NOTE:<br />
If larger cord is being used you will<br />
also have to replace the p-clip. This<br />
will be included in the<br />
replacement kit.<br />
69<br />
___________ STEP 22 ___________<br />
Plug the harness receptacle into the<br />
ballast receptacle and reinstall the<br />
louver grill.<br />
___________ STEP 23 ___________<br />
Plug in the cabinet and test.<br />
_______ WIRE PAIRING ________<br />
Door harness to lamp holder<br />
The lamp holder combination will<br />
have two black wires and two white<br />
wires. The door harness will have<br />
either two black and two white wires<br />
or one green, one red, one black and<br />
one white wire. Below are the wire<br />
combinations for each.<br />
Multi colored door harness to lamp<br />
holder<br />
Green wire to Black wire<br />
Red wire to Black wire<br />
White Wire to White Wire<br />
Black Wire to White Wire<br />
White/Black door harness to lamp<br />
holder<br />
White Wire to White Wire<br />
Black Wire to Black Wire