For Arctic Cat Kitty Cat Z120, Polaris XCR120 - Marshall Distributing

CSC
400
Series
AUTOMATIC CENTRIFUGAL CLUTCHES
for Arctic Cat Kitty Cat Z120, Polaris XCR120, Ski Doo Mini-Z,
Go-karts and Mini-Bikes
CSC 400 SERIES
Single Sprocket Self Contained
The popularity of these six models allows greater production economics without sacrifice of quality.
• 400 Series clutches have more contact surface than most competitors and built-in staying power.
• Almost 3-3/4 square inches of steel friction material engagement shoe surface assures positive pulling power as long as the R.P.M.
is in full contact range. There is no slipping when you need the “go-power.”
• 400 Series clutches have continued performance even when they were partly destroyed in torture tests. Bearings have been almost
completely worn through by sand and the 400 Series continued to function.
• Pre-lubed clutch features: pre-lubed idler bushing, high temperature spring, zinc plated outer drum.
NOTE: For exact fitment on Arctic Cat Kitty Cat use clutch no. 209748 and Ski Doo Mini-Z ’98-01 use clutch no. 209768.
Order No. Model No. Teeth Key Bore Pitch A B C D Retail
209748-E5943 CSC4011-62-35 11 3/16” 5/8” 35 4” 1” 1.74” 2.22” $52.95
211627-E0514 CSC4012-62-35 12 3/16” 5/8” 35 4” 1” 1.74” 2.22” 61.95
209760-E5952 CSC4012-75-35 12 3/16” 3/4” 35 4” 1” 1.74” 2.22” 38.95
217636-E0514 CSCL4012-75-35 (Pre-Lubed) 12 3/16” 3/4” 35 4” 1” 1.74” 2.22” 62.95
209768-E5962 CSC4010-75-40/41 10 3/16” 3/4” 40/41 4” 1” 1.77” 2.22” 40.50
217633-E0514 CSCL4010-75-40/41 (Pre-Lubed) 10 3/16” 3/4” 40/41 4” 1” 1.77” 2.22” 62.95
SCS 400 SERIES
Single Sprocket Self Contained
SCS
400
Series
• The 400 Series clutch is durable. Designed and built for direct drive mini-bikes, one of the most rugged applications ever required
of a modestly-priced automatic centrifugal clutch.
• Having extra ability for rough service, 400 Series clutches are known to stand up better when the going gets rough.
Sand, grit, gravel and dirt are taken in stride with the 400 Series clutch.
• Operates under conditions that would destroy most clutches.
Order No. Model No. Teeth Key Bore Pitch A B C D Retail
206169-E5756 SCS4012-100-35 12 1/4” 1” 35 4” 1” 1.66” 2.03” $97.95
206170-E5756 SCS4010-100-40/41 10 1/4” 1” 40/41 4” 1” 1.72” 2.03” 97.95
All numbers in BLUE are new for this year.
Call Toll Free: (800) 248-0136 or fax (800) 728-7999
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94C DUSTER
SIMPLICITY at its finest
• The DUSTER outperforms clutches costing twice as
much.
• The DUSTER is simple... simple in construction, simple
to install, simple to calibrate!
• The DUSTER doesn’t require constant maintenance...
put it on and forget it’s there.
Fewer moving parts play a big part in the Duster’s simplicity. Pins, rollers, arms, etc. have
been eliminated. In fact, the standard 94 Duster has only fourteen parts for the complete
assembly and six of these are the activator pucks. Fewer parts means less wear and less
chance of something going wrong.
Fewer parts, precisely made with perfect compatibility to one another makes the Duster
the finest “everyday” clutch known yet for snowmobiles and ATV’s!
Three Puck Position Six Puck Position Nine Puck Position
Calibration is easy. Calibrating the 94C Duster is a simple matter of adding or taking away
from the activator puck make-up and using the option of different pucks and compression
springs. By changing puck arrangements and/or springs, anyone can quickly calibrate the
Duster to his own personal requirements of clutch engagement and performance. The 94C
Duster is standard equipped with six pucks and a tension spring selected to give most users
the engagement they need “right out of the box.”
378
Installation is simple. In most cases all
you have to do is remove your old clutch,
take the Duster from its carton and place
it on the crankshaft, install the belt, torque
the retaining bolt down and you’re ready to
go. Even if you need to set the Duster up
for a belt width other than the standard, it
is quite simple to add the necessary spacers
in the 30mm bore model to accommodate
1-5/16”, 1-3/8”, 1-7/16” or 1-1/2”
belts. The Duster is compatible with a wide
range of driven units, adding to the ease of
installation. And there is a Duster for nearly
everyone regardless of crankshaft size.
Maintenance is never a problem
because there are fewer moving parts and
NO severe friction areas within the 94C
assembly. Lubrication is handled by the
use of a special, self-lubricating bearing
made of woven Teflon Fibers bonded to a
steel backing for exceptional endurance.
Once the Duster has been installed into the
machine, you just let it perform.
There’s a Duster for everybody’s sled,
and a lot of other applications too! The
Duster concept is available for all snowmobiles
and other applications using belt
drive systems such as ATV’s big 3-wheelers,
special bikes and even small automobiles.
*Alternate Belt Top Widths and Kit Contents: Stem Spacer (& Qty.) and
Corresponding Spacer Kit’s No. Corresponding Movable Shim (& Width)
1-1/4” use #205744 205744 (1) and No Movable Shim Used
1-5/16” use #205829 205744 (2) and 2005740 (Shim is 1/8” wide)
1-3/8” use #205830 205744 (3) and 205741 (Shim is 3/16” wide)
All numbers in BLUE are new for this year.
Ultra Dealers Buy For Less - Ask Us About It

211493
COMET 94C DUSTER
7.25” Diameter
For engines with a max of 70 hp.
UNIVERSAL
30MM 1:10 tapered bore. This clutch is like 206094 with ribbed cover to
prevent slippage and adjusts to 1-3/16” and 1-1/4” wide belts. Comes with
205828 spacer kit installed. Contains six 211477 pucks and 205583 orange
spring. Since the majority of snowmobiles, including those with Kohler, CCW,
JLO, Hirth, Tohatsu, Kawasaki, Sachs, Fuji, etc., usually have 30MM 1:10
tapered cranks. Most popular Duster clutch with a standard engagement of
about 3100 RPM. 1/2”- 20 X 5 1/2” mounting bolt.
No. 211493-E59971 $264.95
1” straight bore w/1/4” keyway. For 1-3/16” wide belts—contains six
206514 pucks and 205858 pink spring. Often used on early models of Ski-
Daddler, Sno Pony, etc, this bore size and calibration is for 4-cycle engines
such as Tecumseh, Kohler, Briggs, Stratton, Honda, Kawasaki, Wisconsin
Robin.
No. 206095-E59971 $264.95
SKI DOO - MOTO SKI
3/4” - 16 threaded “Rotax” bore. For 1-3/16” wide belts. Contains six
205918 pucks and 205858 pink spring. This clutch is for Bombardier Rotax
engines and includes mostly their smaller but older snowmobiles made prior
to the ’74-75 model year and some models after that time.
No. 206097-E59971 $264.95
SKI DOO - MOTO SKI
30MM 1:10 tapered bore for 1-5/16” belts. Contains six 205918 pucks and
205583 orange spring. Fixed face has 6 “bosses” for various electric start
ring gears. Fits Ski Doo Citation.
No. 211879-E59971 $264.95
REPLACEMENT PARTS
for 94C DUSTERS
94C
SPRINGS
1-5/16” O.D. fits clutch nos. 206094, 206096, 209942, 211493 and
211879.
Order No. Color Lbs. Retail
205583-E0421 Orange 74 lbs. $16.75
205820-E0421 White 99 lbs. 16.75
MOUNTING BOLTS
1” long, fits nos. 206097 and 206098.
Threads: 9/16” - 18.
No. 205747-E0350 $6.95
REPLACEMENT PARTS
for 94C DUSTERS
Sold 3/pkg.
ACTIVATOR PUCKS
Order No. Shape & Composition Weight Retail
ROUND COVER STYLE
205918-K5380 5-sided and solid 25.5g $11.50
206143-K5380 5-sided with 3/4” hole 20.0g 11.50
206514-K0421 5-sided w/steel insert
(blue covered) 53.5g 16.75
206515-K0582 5-sided w/1” insert 59.6g 37.95
RIBBED COVER STYLE
211477-K5741 5-sided and solid 25.5g $19.95
NOTE: Ribbed cover must use special ribbed pucks
25mm CONVERTER
BUSHING
Adapts 30mm 1:10 tapered bore clutches to most 25mm 1:10 tapered
crankshafts, except ones having “threaded male extension” on end.
No. 204799-E5971 $24.50
SPACERS KITS
for ALTERNATE BELT WIDTHS
For use on clutch nos. 206094 and 211493. All spacer kits are packaged
with loctite.
Alt.
Order No. Width Kit contains Retail
205744-E5211 1-1/4” 1) 205744 spacer $14.95
205829-E8901 1-5/16” 2) 205744 spacer and
1) 205740 shim 16.95
205830-E5971 1-3/8” 3) 205744 spacer and
1) 205741 shim 23.95
All numbers in BLUE are new for this year.
Call Toll Free: (800) 248-0136 or fax (800) 728-7999
379
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HELMETS
APPAREL
HEADGEAR
SKIS/
STEERING
TRACTION
TRACKS
SUSPENSION
DRIVE
BELTS
DRIVE
ENGINE
ELECTRICAL
CONTROLS
AIR/FUEL
CHEMICALS
WINDSHIELDS
COVERS
ACCESSORIES
LUGGAGE/
SURVIVAL
SHOP
TRAILER
ATV/UTV
ACCESS.
MERCHANDISING
94C DUSTER CLUTCHES
211493 211879
Item No. Description
Replacement Parts Order
Number
1 Fixed Face NA NA
2 Spacer Kit NA NA
3 Stem NA NA
4 Fixed Face with Stem NA NA
5 Spring 205583 205583
6 Spacer NA NA
7 Activator Puck 211477 205918
8 Movable Face w/Brgs NA NA
9 Upper Guide Bushing NA NA
10 Smooth Cover NA NA
10A Ribbed Cover NA NA
11 Flat Washer NA NA
12 Lock Washer NA NA
13 Mounting Bolt NA NA
14 Puller Bolt 205747 205747
15 Flat Washer NA NA
94C DUSTER CLUTCHES
206095 206097
Item No. Description
Replacement Parts Order
Number
1 Fixed Face with Stem NA NA
2 Spring NA NA
3 Activator Puck 206514 205918
4
Movable Face w/
Bushings
NA NA
5 Upper Guide Bushing NA NA
6 Smooth Cover NA NA
7 Flat Washer NA NA
8 Lock Washer NA NA
9 Mounting Bolt NA 205747
10 Puller Bolt 205747 205747
380
All numbers in BLUE are new for this year.
Ultra Dealers Buy For Less - Ask Us About It
NOTE: See pricing on page 379.
94C DUSTER CLUTCH
PARTS GUIDE
94C DUSTER CLUTCHES
211493 211879
Item No. Description
Replacement Parts Order
Number
16 Puller Kit, Bolt & Washer NA NA
17 25mm Adapter 204799 NA
Puller Rod 205817 NA
Puller Kit, Rod & Bolt NA NA
Belt Width 1-1/4 1-5/16
Engagements 3100 RPM 3100 RPM
94C DUSTER CLUTCHES
206095 206097
Item No. Description
Replacement Parts Order
Number
11 Flat Washer NA NA
12 Puller Kit, Bolt & Washer NA NA
Puller Rod NA NA
Puller Kit, Rod & Bolt NA NA
Belt Width 1-3/16 1-3/16
Engagements 2100RPM 3000 RPM
1”
Straight
3/4 x 16
Threaded
Rotax
Engine

UNIVERSAL
Without cam arms and spring. 30MM 1:10 tapered bore; accepts 1-1/4”
wide belts and adjustable to 1-3/16”, 1-5/16” and 1-3/8”. This clutch fits
the majority of machines, including those with engines such as Kohler, CCW
(Kioritz), JLO, Hirth, Tohatsu, Kawasaki, Sachs, Kiehaefer, Mercury, Xenoah,
Suzuki, Yamaha, late model Rotax (Bombardier), etc. which have a 30MM
tapered crank; this is perhaps the most popular 102C. However, please
note that some models of these engine makes do have alternate shapes.
Calibration: See calibration guide.
No. 212600-E59962 $379.95
YAMAHA
WITHOUT CAM ARMS AND SPRING. 30MM 1:10 tapered bore; accepts
1-1/4” wide belts and adjustable to 1-5/16”. This clutch fits Yamaha Phazer
’84-90, Exciter ’87-89, SRV ’80-90, SRX ’80, SS440 ’80-83 and other
models. Calibration: See calibration guide.
No. 208300-E59962 $379.95
102C PERFORMANCE CLUTCHES
The 102C is 7.5” diameter for the serious competitor. Fully engaged a 1-1/4” belt will ride to the top.
Modifying a 102C into the hottest clutch on the snow is as simple as changing the spring, spacers
and three centrifugal weights. See the no. 212600 clutch sold less cam arms and spring for custom
calibration.
See calibration guide on pages 385-390.
YAMAHA
30MM 1:10 tapered bore; limited application. This clutch is only for those
Yamaha models built from about 1974 to the present which require a
gear attached to the back side of clutch... for driving oil injection system.
Included among the models this clutch fits are some “GP” Series models,
most Exciters, etc. This Comet clutch does not interchange with, nor fit, all
Yamaha “geared” models. Calibration: F-2 cam arms #211333 and silver
spring #204818. See calibration guide.
No. 208301-E59413 $439.95
102C PERFORMANCE CLUTCH
PARTS GUIDE
SPIDER PARTS KIT
214920 includes
item nos. 9-10-11-12
PIVOT BOLT KIT
207869 includes
item nos. 17-18-20
208300 208301 212600
208300 208301 212600
Item No. Description
Replacement Parts Order
Number
Item No. Description
Replacement Parts Order
Number
1 Clutch Retaining Bolt 208794 208794 207654 13 Spacer for Spider NA NA NA
2
3
Lock Washer - Clutch
Retaining Bolt
Pilot Washer - Clutch
Retaining Bolt
NA
NA
NA
NA
NA
NA
14
15
16
17
Lower Guide Bushing - M/F 213265 213265 213265
Spacer for Spider NA NA NA
Movable Face NA NA NA
Pilot Bolt - Cam Arm 207869 207869 207869
4 Cover Plate Retaining Bolt NA NA NA 18 Steel Washer - Cam Arm 204203 204203 204203
5
6
Lock Washer - Cover Plate
Bolt
Cover Plt & Up Guide
Bushing Assembly
NA
NA
NA
NA
NA
NA
19
20
21
Cam Arm
Lock Nut - Pivot Bolt
F/F & Stem Assembly
Cal Gui
NA
NA
211333
NA
NA
Cal Gui
NA
NA
7 Engagement Spring Cal Gui 204818 Cal Gui
8 Spider NA NA NA
9 Roller W/Bushing Insert 214920 214920 214920
10 Thrust Washer 207327 207327 207327
11 Polished Axle Pin - Roller 205200 205200 205200
12 Contoured Guide Button 205432 205432 205432
Note: See replacement parts pricing on pages 385-390.
All numbers in BLUE are new for this year.
Call Toll Free: (800) 248-0136 or fax (800) 728-7999
381
HELMETS
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BELTS
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CONTROLS
AIR/FUEL
CHEMICALS
WINDSHIELDS
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LUGGAGE/
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ATV/UTV
ACCESS.
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