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Steam Jacketed Kettles - CESA

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ContentsFalcon has teamed up with Groen, leaders in steaming and boiling technology,based in the USA.Groen were established in 1907 and are recognised as the world’s largestmanufacturer of steam-jacketed kettles, braising pans and pressureless steamers.The Products include Floor Standing and Table Top mounted Tilting <strong>Kettles</strong> withcapacities from 10 to 227 litres. Braising Pans (40 to 152 litre capacity) and<strong>Jacketed</strong> Boiling Pans (76 to 303 litre capacity) are also available.These products add an extra dimension to the comprehensive range of Falconequipment used throughout the catering and hospitality industry. Whether its thosespecial á la carte or banqueting occasions the heavy demands of the armed forces,prison services, health care and educational establishments, Groen’s partnership withFalcon assures the caterer the confidence associated with reliable equipmentmanufactured to the highest standards.12345678910INTRODUCTION TO STEAM JACKETED KETTLESSelf Contained Floor Model <strong>Kettles</strong>Floor Standing Tilting <strong>Kettles</strong>Table Top <strong>Steam</strong> <strong>Jacketed</strong> <strong>Kettles</strong>Floor <strong>Kettles</strong> – Direct <strong>Steam</strong>Direct <strong>Steam</strong> Table Top <strong>Kettles</strong>, Options & AccessoriesINTRODUCTION TO TILTING BRAISING PANSTilting Braising PansINTRODUCTION TO HyPer<strong>Steam</strong> STEAMERSWhat Makes HyPer<strong>Steam</strong> Different?<strong>Steam</strong> <strong>Jacketed</strong> <strong>Kettles</strong> All products thatotherwise might be prepared in a stockpot, can be prepared more quicklyand efficiently in a Groen <strong>Steam</strong> <strong>Jacketed</strong> Kettle. There is a Groen Kettlethat is perfect for your operation and menu requirements.111213HyPer<strong>Steam</strong> <strong>Steam</strong>ers (Counter-Top)HyPer<strong>Steam</strong> <strong>Steam</strong>ersHyPer<strong>Steam</strong> <strong>Steam</strong>ersTilting Braising Pans The Groen Braising Panis now considered the most versatile piece of cooking equipment available today.Excellent for pan frying, kettle & griddle cooking, and braising. The versatilityof the Groen Braising Pan makes it ideal for foodservice operations of all sizes.141516Kettle Options and Accessories & Sizing GuideBraising Pan Menu GuideHyPer<strong>Steam</strong> Menu & Features GuideHyPer<strong>Steam</strong> <strong>Steam</strong>ers The Groen Hypersteamrange of steamers is a true breakthrough in steamer technology. Atmosphericsteam generators coupled with a powerful fan increase steam velocity.The result is faster cooking times with even cooking temperatures throughout.


Introduction to <strong>Steam</strong> <strong>Jacketed</strong> <strong>Kettles</strong>Groen <strong>Kettles</strong> Cook FasterA stock pot only transfers heat on the bottom. A kettle transfers heat through the entire jacketedbottom and sides. <strong>Steam</strong> jacketed kettles have 3-4 times more heat transfer surface area thanthe same size stock pot, which means faster heat up and faster cook times.Groen <strong>Kettles</strong> Are More Efficient<strong>Kettles</strong> transfer more of their energy into the food product. Range burners only heat the bottom ofthe stock pot and can be inefficient. Groen gas heated kettles are 58-65% efficient and electricmodels are even more efficient. Faster cook times mean less energy used and lower fuel bills.Direct steam kettles can operate from an existing steam source, for even greater energy savings.Groen <strong>Kettles</strong> Save LabourA single chef or cook can prepare larger batches of your soups and other popular menu specialties,in a steam kettle. With even heating and precise temperature control, there is less need forconstant "pot watching" and frequent stirring. Gear assisted manual and power tilts make producttransfer and portioning fast and easy. With larger single batch capabilities, you can reducerepetitive work and utilise more automated prep equipment. <strong>Kettles</strong> are major labour savers.Groen <strong>Kettles</strong> Improve Consistency & Reduce Product Loss From Burn-onGroen kettles don't have "hot spots" and don't require constant stirring to avoid product burn-on andscorching. <strong>Steam</strong> jacketed kettles are ideal for preparation of delicate sauces, cream based soups,dessert fillings and heat sensitive confections. Even unskilled employees can consistently cook, reheatand hold menu items, batch after batch, day after day. Groen kettles are more "forgiving" than rangetop preparation methods and they make employee training easier.Groen <strong>Kettles</strong> Reduce Heavy Lifting...Counterbalanced tilting kettles and models equipped with product drawoff valves reduce the needfor heavy lifting and simplify product transfer and portioning.Groen <strong>Kettles</strong> Are Easier To Clean...A Groen kettle can braise that meat, simmer a great sauce and boil three kinds of pasta, withfewer pans and less pan and utensil washing. And less burn-on means less pot scrubbing.How do <strong>Steam</strong> <strong>Jacketed</strong> <strong>Kettles</strong> Work?WATER ORPRODUCTOUTERJACKETINNERJACKETSTEAMUNDERPRESSUREHEATINGELEMENTS(ELECTRIC)BOILINGWATER<strong>Steam</strong> jacketed kettles cook faster, yet cost less to operate, and provide more even, gentle heating.How do they deliver this unique combination of power and cooking precision?The Amazing Thermal Efficiency Of <strong>Steam</strong>...<strong>Steam</strong> carries approximately six times the energy of boiling water and gives up that energy uponcontact with a colder surface. This simple fact makes steam an ideal heat transfer medium, andsteam jacketed kettles the ideal way to cook, reheat and hold a wide variety of menu items.Unique Kettle Construction... A steam jacketed kettle is formed from two stainless steelhemispheres, which are nested and welded to form a space or “jacket” to contain steam.70605040302010(MIN)<strong>Kettles</strong> Cook Faster & Use Less Energy!HEATING TIMEIN MINUTESFASTERGROENTDB/7-40KETTLEENERGY USEDKWH35Kg OF 18° C WATER TO 100° C180% LONGER(2) 20 QUART STOCK POTSON RANGE TOP SECTIONSAVE ££GROENTDB/7-40KETTLE42% MORE ENERGY(2) 20 QUART STOCK POTSON RANGE TOP SECTION7654321(KWH)When steam enters that jacket space from a built-in steam generator, it is a self-contained kettle.When steam is piped in from a remote boiler, it is called a direct steam kettle.Efficient <strong>Steam</strong> Heat Transfer... When steam enters the jacket, it expands to fill the entirespace and transfers its energy load to the inner kettle wall and then into the water or food beingheated. Heat is transferred uniformly through the entire jacketed hemisphere surface area. Thereare no hot spots or temperature variations.The <strong>Steam</strong> Pressure/Temperature Relationship... At atmospheric pressure, steam is100° C. Under pressure, water boils and converts into steam at temperatures above 100° C.For example, at 3.5 bar, steam is 148° C. The rated maximum steam pressure of kettles varies bytype, but typically is 1.5 -3.45 bar and higher on food processing and some cook-chill productionkettles. This relationship between pressure and steam is important if more rapid heating orbrowning (caramelization of sugars) is required in a steam kettle. Then kettle models with higherrated pressures should be considered.See page 14 for Kettle sizing and options.1


Self Contained Floor Model <strong>Kettles</strong>Groen self-contained, floor model kettles are perfect for preparing vegetables, stews,pasta, sauces, soups, gravies and much more. These steam jacketed kettlesout-perform range top cooking with superior energy efficiency, high speed performanceand greater productivity. Each gas or electric heated model makes its own steam.No remote steam source or boiler is required. All models are thermostatically controlledto heat and hold any product at the desired temperature, without scorching. Producttransfers are accomplished with a tangent draw-off (stationary models) or a convenient,self locking tilt mechanism (tilting models).Non-Tilting <strong>Kettles</strong>Model EE, <strong>Steam</strong> <strong>Jacketed</strong> Boiling Pan• Electric heated, self-contained steam source• Air insulated sheathing over hot cooking surfaces• 50mm tangent draw-off valve standard• Energy saving hinged cover standard• Precise thermostatic temperature control• Low water safety control• Your choice of 76, 151, 227 & 303 litre models• Options: 75mm tangent draw-off, triple cooking basket inserts (TRI-BC),water faucets, 316 stainless steel interiorModel AH/1• Gas heated, self-contained steam source• Dependable electronic ignition• Insulated stainless steel sheathing over hot cooking surfaces• 50mm tangent draw-off valve standard• Energy saving hinged cover standard• Precise thermostatic temperature control• Low water safety control• Your choice of 76, 151, 227 & 303 litre models• Options: 75mm tangent draw-off, basket inserts, water faucets,stainless steel interior, spray with flexible hoseMODELS (Electric) EE-20 EE-40 EE-60 EE-80Capacity (In litres) 76 151 227 303DimensionsLeft to Right 972 1226 1200 1291(In mm) Front to Back 660 813 914 965Electric Rating 12kW 24kW 24kW 36kWMODELS (Gas) AH/1-20 AH/1-40 AH/1-60 AH/1-80Capacity (In litres) 76 151 227 303DimensionsLeft to Right 991 1143 1245 1295(In mm) Front to Back 933 972 1041 1080Gas Rating100,000BTU’s/HR100,000BTU’s/HR145,000BTU’s/HR145,000BTU’s/HR2


Floor Standing Tilting <strong>Kettles</strong>Stationary Tilting <strong>Kettles</strong> (Non-Tilting) <strong>Kettles</strong>Model DEE/4• Electric heated, self-contained steam source• Smooth gear assisted manual tilting kettle body• Reinforced bar rim and large butterfly shaped pouring lip• Precise thermostatic temperature control• Low water safety control• Your choice of 76, 151 & 227 litre models• Options: Cover, 50mm tangent draw-offs, basket inserts,water faucet with swivel tap, spray with flexible hoseModel DH• Gas heated, self-contained steam source• Patented fin tube burner assembly 62-65% efficient• Dependable electronic ignition• Smooth gear assisted manual tilting kettle body• Reinforced bar rim and large butterfly shaped pouring lip• Precise thermostatic temperature control• Low water safety control• Your choice of 76, 151 & 227 litre models• Options: Cover, 50mm tangent draw-offs, basket inserts,water faucet with swivel tap, spray with flexible hoseMODELS Electric MODEL DEE/4 Gas MODEL DHCapacity (In litres)Dimensions(In mm)Left to RightFront to BackElectric/Gas Rating76 151 227 76889 1194 1194 889781 876 924 88912kW 24kW 24kW72,000BTU’s/HR1511194918100,000BTU’s/HR22711941114150,000BTU’s/HR3


Table Top <strong>Kettles</strong>Groen table top steam jacketed kettles are up to 3 times faster and twice as energy efficientas range top cooking. From soups and stews to pasta and vegetables, Groen table topkettles are versatile, labour saving performers. All Groen kettles have a hand polishedfinish for easy clean-up and hygiene, and feature a reinforced bar rim to resist hard use.Compact, table top kettles are available in capacities up to 38 litres and may be directsteam heated or come with a self-contained gas or electric heated steam source.Self Contained Table Top ModelsModel TDB/7• Electric heated, self-contained steam source• Two thirds jacketed construction• Counterbalanced manual tilt• Reinforced bar rim and large butterfly shapedpouring lip• Precise thermostatic temperature control• Low water safety control• Your choice of 18 and 38 litre models• Options: Lift-off cover, basket insert,TS/9 stand, table or cabinet mounting, left hand tilt,spray with flexible hoseMODELSCapacity (In litres)Dimensions(In mm)Front to BackLeft to RightElectric/Gas RatingTDB/7-20Model TDHElectric SELF-CONTAINED• Gas heated, self-contained steam source• Patented fin tube burner assembly 62% efficient• Energy saving electronic ignition standard• Two thirds jacketed construction• Counterbalanced manual tilt• Reinforced bar rim and large butterfly shapedpouring lip• Precise thermostatic temperature control• Your choice of 18 and 38 litre models• Options: Lift-off cover, basket insert,TS/9 stand, table or cabinet mounting, left hand tilt,spray with flexible hoseGas SELF-CONTAINEDTDB/7-40 TDH-20 TDH-4018 38 18 38451 467 686 730603 670 610 6866kW 12kW 31,000 BTU’s/HR 52,000 BTU’s/HRModel TS/9 StandGroen can provide sturdy, easy to clean stand TS/9for mounting our table top kettles. It provides the idealkettle work height.New TS/9 stands can be ordered with a pull-out drainsink, with cover that doubles as a splash shield.Stand shown with TDB/7 kettle.TS/9 STAND ORDERING GUIDEMODELSTDB/7-20 & 40TDH-20TDH-40TD/FPCTDB/7-20TDB/7-40TableSize233333Table of Dimensions (in mm)WidthFront toBackHeight686 711 568762 940 568762 940 568762 940 568762 940 568762 1041 5684


Floor <strong>Kettles</strong> – Direct <strong>Steam</strong>When house steam or a remote steam source is available, floor mounted, direct steamjacketed kettles add productivity and efficiency to any kitchen. Models come in a fullrange of sizes (from 76 to 568 litres) to meet the production requirements of any typeof foodservice operation. Reinforced bar rim and one-piece welded construction makethese kettles the most durable, maintenance free cooking equipment available today.Non-Tilting <strong>Kettles</strong>Tilting <strong>Kettles</strong>Model PT (Pedestal Mounted) Model FT (Tri-Leg Mounted)• Direct steam heated• Two thirds jacketed construction• All stainless pedestal (Model PT) or Tri-Leg (Model FT) mounting• 50mm tangent draw-off valve standard• Energy saving hinged cover standard• Reinforced bar rim construction• Your choice from 76 through to 568 litres capacity• Options: 75mm tangent draw-off, triple cooking basket inserts (TRI-BC),water faucets, stainless steel interiorCapacity (In litres) 76 151 227 303Models Front to Back 749 851 978 1003PT & FTLeft to Right 571 724 825 876Dimensions(In mm) Rim Height 914 914 991 109237810549781118473106710161219568116811301219Model D (Pedestal Mounted) Model DL (Tri-Leg Mounted)• Direct steam heated• Two thirds jacketed construction• All stainless pedestal (Model D) or Tri-Leg (Model DL) mounting• Smooth warm and gear assisted manual tilting kettle body• Reinforced bar rim and large butterfly shaped pouring lip• Your choice from 76 through to 303 litres capacity• Options: Cover, tangent draw-off, triple cooking basket inserts (TRI-BC),water faucetsCapacity (In litres) 76 151 227 303Model DFront to Back * 584 762 864 –Dimensions Left to Right 927 1092 1194 –(In mm) Rim Height 791 978 1092 –Model DLDimensions(In mm)Front to BackLeft to RightRim Height733 876 972 997921 1092 1194 1245914 965 1118 1219*Doesn’t include wall clearance. Add 89mm for tangent draw-off.5


Direct <strong>Steam</strong> Table Top <strong>Kettles</strong>Table Top Kettle Options & AccessoriesModel TDC/3• Direct steam heated• Two thirds jacketed construction• Counterbalanced manual tilt• All stainless steel trunnionsupport posts• Reinforced bar rim and large butterflyshaped pouring lip• Your choice of 3, 6, 9 & 18litre models• Options: Lift-off cover, basket insert,custom table and cabinet mountingModel TDA/1-40• Direct steam heated• Two thirds jacketed construction• Counterbalanced manual tilt• All stainless steel trunnionsupport posts• Reinforced bar rim and large butterflyshaped pouring lip• 38 litre capacity• Options: Lift-off cover, basket insert,custom table and cabinet mountingMODELS TDC/3-3 TDC/3-6 TDC/3-10 TDC/3-20 TDA/1-40Capacity (In litres)Dimensions(In mm)Front to BackLeft to Right3 6 9 18 38336 387 340 387 502327 378 327 378 679CoversKettle covers reduce heatup times, saveenergy, reduce the heat and humidity loadon ventilation and HVAC systems and makethe kitchen more comfortable for cooks andstaff. Covers also can be used to controlmoisture content and reduction duringcooking. Covers are standard on stationaryfloor models, with liftoff or hinged coversavailable for most other models.Draw-off ValvesGroen stationary floor model kettles comestandard with 50mm draw-off valves. Largerproduct outlets are available on thesemodels, to make transfer of thick and chunkyproduct easier. In addition, draw-off valvesare available on all tilting floor model kettles,to provide an additionalproduct transfer option.Water Fill FaucetsEvery Groen kettle is provided witha sturdy bracket with knockout,for mounting a water fill faucet. Available insingle pantry (hot or cold) or double pantry(hot & cold) styles, fill faucets speed recipepreparation, eliminate carrying buckets ofwater and simplify kettle cleanup.Cooking BasketsBasket inserts are stainless steel wire basketsdesigned to make it easier to load, cook andunload product, when boiling vegetables,shellfish and pasta.A single basket is available for tabletop models, while floor models can beordered with a triple basket set (TRI-BC), forpreparing three different products at thesame time.Table & StandsGroen can provide sturdy, easy to cleanstands for mounting our table top kettles.Please refer to page 4 for details.See page 14 for further option details.6


Introduction to Tilting Braising PansGroen has continuously refined the basic design to meet the needs of high volume commercial andinstitutional foodservice operations.The Groen Braising Pan is now considered the single most versatile piece of cooking equipmentavailable today.With its unique combination of large griddle surface, liquid capacity, quick tilting body and specialvented cover, it can perform the duties of a range, grill, oven, kettle, steamer, holding and thawing oven,bain marie and more…No other single piece of equipment can griddle cook pancakes and eggs for breakfast, kettle cook soupand grill hamburgers for lunch; and cook pasta with sauce, steam vegetables, and prepare pudding orjelly for dinner.The Groen Braising Pan does all this and can reduce your energy bill, cut labour, reduce waste, and produceconsistently high quality meals.The versatility of the Groen Braising Pan makes it ideal for Commercial and institutionalfoodservice operations of all sizes. Whether you are producing a single staple or an extensivelist of special items, a Groen Braising Pan can reduce preparation times, save energy,increase batch consistency and save effort. A Groen Braising Pan is the logical choicewhen replacing a range top, when you remodel your kitchen or when designinga new foodservice operation from the ground up.Groen/Quality…Tilting Braising PansHFP SeriesHeat Transfer FinsGroen precision welds up to 130 heat transfer fins to the bottom ofGas Heated Braising Pan models.These fins ensure an even heat distribution over the entire cookingsurface . . . no hot and cold spots.Groen Burner DesignGroen’s Gas burner assembly design which delivers an average efficiencyrating of 60%.That’s the highest in the industry and translates into energy savings for you.See page 15 for menu ideas and cook times.7


Tilting Braising PansGriddle CookingManual TiltThe expansive cooking surface of the braising pan readily handles allgriddle work. Kilos of bacon or sausage, dozens of hamburgers, grilledsandwiches, pancakes or french toast are handled with ease.Add breakfast or snacks to your menu or back up existing griddles.Only a portion of heating capacity is required for heaviest griddle loads.Pan FryingGroen braising pans fry heavy loads of chicken or fish and deep frydoughnuts, chicken and fish fillets with extra fast recovery time assured.Thermostatic control regulates oil temperature to prevent breakingdown and thinning.Kettle CookingBraising pans can do all types of liquid cooking. Total capacities rangefrom 114 litres (Size 3) through 151 litres (size 4). Wide temperaturerange provides for simmering and rapid boiling. High temperature flatgriddle surface is ideal for browning meat in the first step of stew, chilli,or chop suey preparation.Oven RoastingGroen braising pans can be used to roast or bake all types of meatand poultry. Product is supported in the braising pan on wire racks.With cover closed, the cooking action is the same as a conventional oven.Thermostatic control allows cooking at normal temperatures(66°-93°C). Low temperature wet roasting reduces shrinkage and holds inall the natural flavour.BraisingGroen braising pans are the best suited appliance for quantity braisingof meat and poultry. Quick browning then simmering with the coverdown, brings out the natural flavour while sealing in the natural juices.Compared to an oven, cooking time is less than half.Equipment Versatility Critical in Today’s KitchensModel HFP/2-3• Gas heated, 60-65% efficient• Heat transfer fins spread heat evenly• Dependable electronic ignition• Easy to clean open leg design• Smooth action manual tilt (23 turns to full tilt)• Heavy duty cover with condensate vent• 75mm radius coved pan corners• Factory installed faucet bracket• Your choice of two sizes with 230mm pan depth standard• Options: Water faucet with swivel tap.MODEL HFP/2-3 HFP/2-4Capacity (In litres)Dimensions(In mm)Gas RatingLeft to RightFront to BackWhen ordering specify natural or propane (gas).114 1511245 1499956 956104,000BTU’s/HR144,000BTU’s/HR8


Introduction to HyPer<strong>Steam</strong> <strong>Steam</strong>ersExclusive HyPer<strong>Steam</strong> Features…Performance Features That Deliver…1Powerful fan in cavityFaster steam velocity reduces cook times.234Large steam entry port(s)Large ports eliminate scale common with small ports or jets.Full 3 1 /2 “ pan slide spacingAllows proper steam flow around multiple 2 1 /2 deep pans.Simple operator descaling through cavity or access port.Saves money, ensures dependable operation… longer unit life.5Free venting cavity drain with spray condenser.Eliminates odour and flavour transfer between foods…a problem with no-drain steamers.67891011121314151617Solid, insulated one piece doorSafer door design… just warm when operating.Easy open no hands latch.Operator can open door while holding a loaded pan.Field reversible door.More flexibility for kitchen layout and future movement.Strong continuous hinge.Door won’t sag, reduces leaks.Constant steam setting.For frequent use when timed cooking isn’t required.Simple mechanical 60 minute timerSimple to use – simple employee training.“Clean Me” steam generator descaling warning light/system.Helps protect unit from costly component failure… reminds operator to clean generator.Integrated condensate collection sink with drain (HY-6 Series)Makes it faster and easier for operator to descale.Atmospheric steam generator (Twin generators on HY-6 Series).Less water on the floor, safer for employees.Warm cavity-true instant steam system.Fewer valves, gauges and components to fail.Ready to steam in 6-8 minutes from a cold start.No compensating timer required, no waiting for cavity to warm up.Narrow unit width: 6 Series only 546mm, 12 & 24 pan models 816mm wide.Faster morning startup, less preheat required. More pan capacity in less space.18Automatic steam generator flushing when unit is shut off.Helps reduce sediment and loose scale buildup.See page 16 for cooking information and features guide.9


What Makes HyPer<strong>Steam</strong> Different?HyPer<strong>Steam</strong> is a radical departure from traditional convection steamers.Aware of the problems associated with conventional steamers, Groenengineers designed a line of steamers that: 1) cook faster; 2) are moredependable, have fewer parts and problems and 3) can be easilydescaled by the operator. In addition, the HyPer<strong>Steam</strong> family of steamers are compact,simple to operate, simple to service, and both energy and water efficient!HyPer<strong>Steam</strong> . . . created a new class of steamers.Let’s review these breakthrough differences in steamer technology . . .Standard Pressure BoilerConvection <strong>Steam</strong>erHyPer<strong>Steam</strong> – Twin Atmospheric <strong>Steam</strong>Generator / Convection <strong>Steam</strong>erATMOSPHERICCAVITYSTEAMDISTRIBUTIONMANIFOLDATMOSPHERICCAVITYSTEAMCIRCULATINGFANATMOSPHERICCAVITYSOLENOIDVALVESATMOSPHERICCAVITYSTEAMCIRCULATINGFANPOWERTAKE-OFFPROVIDESSTEAM FORKETTLE, ETC.PRESSUREGAUGESTEAM LINESALSO PROVIDEGENERATORACCESS FORDESCALINGPRESSUREBOILERTWINATMOSPHERICSTEAMGENERATORSStandard <strong>Steam</strong>er Technology• Large pressure boiler which requires safety valves, water level glassand pressure gauges.• Float type water level controls with moving parts.• <strong>Steam</strong> channelled through manifolds to small ports or orifices... which can clogand scale up.• A pressure boiler that requires descaling by a Service Agent or experiencedmaintenance personnel, requires tools, and can cost hundreds of pounds each time.• Doors that sag, leak, aren’t adjustable . . . often difficult to open, hard and noisyto close.• The single large pressure boiler provides steam to multiple cavities. Any boilerproblem disables the entire unit.• Single large pressure boiler must operate at full capacity, even if you are preparinga single portion or pan load.New HyPer<strong>Steam</strong> Technology• Atmospheric steam generator(s) with fewer parts and fewer potential problems.• Water level sensors...with no moving parts.• <strong>Steam</strong> enters cavity through large diameter steam port, which can’t scale upor clog. <strong>Steam</strong> is circulated by a powerful fan.• Operator can descale the unit without tools or a service call, through an easyaccess port.• Door is adjustable, even field reversible. Strong continuous hinge resists sagging,closes with gentle push or slam, with a no-hands latch.• Multiple independent steam generators serving each steamer cavity.One generator/cavity pair still operates, if the other goes down.• Independent generator/cavity pairs allow use of single cavity for smaller loads...saves energy and water.10


HyPer<strong>Steam</strong> <strong>Steam</strong>ersMost of the innovative HyPer<strong>Steam</strong> performance features are also available in a compactthree pan countertop steamer. And now you can order stacked 3 pan models offering6 pan capacity, and order a single unit with stacking kit to mount on an existingModel HY-3E unit.Counter-Top ModelsCounter-Top HyPer<strong>Steam</strong> Model HY-3E (shown with optional stand and pan racks)• Atmospheric electric steam generator• Powerful fan in cavity• Free venting drain eliminates flavour transfer• “Clean Me” steam generator descaling warning system• Simple steam generator descaling through cavity• Warm cavity – Instant <strong>Steam</strong> feature• Rugged field reversible door• 60 minute timer with constant steam setting• Condensate collection tray under door• Hidden magnetic door switch• Condensate collection box standard• Options include support stand, pan racks for support stand and 100mm legsModel HY-5E• 15.5kw self contained electric steam generator• All stainless steel construction• Powerful fan in cavity• “Clean Me” descaling warning system• Simple steam generator descaling• Rugged field reversible door• 60 minute timer with constant steam setting• Condensate collection tray under door• Hidden magnetic door switches• Options include support stand, stacking kit, pan racks spray condenser.ModelPan CapacityHeight * (mm)Width (mm)Depth (mm)Power InputModelPan CapacityHeight * (mm)Width (mm)Depth (mm)Power InputHY-3E34065497831 x 8kWHY-5E557154978315.5kW(2)HY-3E6 (2 x 3)8385497832 x 8kWHY-5EF(with stand)5128454978315.5kW*Without Stand*Shown with Stand11


HyPer<strong>Steam</strong> <strong>Steam</strong>ersHyPer<strong>Steam</strong> is a true breakthrough in steamer technology, designed to eliminate mostcommon steamer problems. Twin atmospheric steam generators allow independentoperation of each cavity, to match capacity to your production needs and provide abuilt-in backup steamer. A powerful fan in each cavity increases steam velocity.We call this accelerated conduction heat transfer process HyPerDuction. The result isFASTER COOKING TIMES! “Clean Me” warning light and easy access for descaling,allows operator to descale their own steamer without a service call or tools.Electric HyPer<strong>Steam</strong> Gas HyPer<strong>Steam</strong> Model HY-6E• Twin, independent electric steam generators• 9kW input per steam generator• Powerful fan in each cavity• Free venting drain eliminates flavour transfer• “Clean Me” steam generator descaling warning system• Simple steam generator descaling through cavity• Warm cavity – True instant steam feature• Rugged field reversible door• 60 minute timer with constant steam setting• Condensate collection sink with drain• Hidden magnetic door switchModel HY-6G• Twin, independent gas steam generators• 45,000 BTU input each – 65% efficient• Powerful fan in each cavity• Free venting drain eliminates flavour transfer• “Clean Me” steam generator descaling warning system• Simple steam generator descaling through cavity• Warm cavity – True instant steam feature• Rugged field reversible door• 60 minute timer with constant steam setting• Condensate collection sink with drain• Hidden magnetic door switch• Standing pilot with electronic ignition standardModelPan CapacityHeight (mm)Width (mm)Depth (mm)Gas/ElectricRatingHY-6E6 (2 x 3)148954686818kWHY-6G6 (2 x 3)148954686890,000BTU’s/HR12


All the “HyPerformance…HyReliability” features introduced with the popularHyPer<strong>Steam</strong> line are available in larger HyCapacity Models. HyCapacity HyPer<strong>Steam</strong>s areavailable in 12 pan models. Two powerful fans and two 38mm diameter steam entryports ensure fast and uniform cooking. HyCapacity HyPer<strong>Steam</strong>s have more pan capacity,more operator flexibility and require less space than old fashioned pressure steamers.Electric HyCapacity HyPer<strong>Steam</strong> The Perfect ChoiceThe range of products included in this brochure are currently being supplied into variousapplications such as prisons, hospitals, restaurants, hotels and schools.Falcon Catering Equipment supply the Prison service with Groen equipment with themost popular items being the DH-40, a gas heated 152 Litre capacity tilting kettle andthe HY 6G, a gas heated six pan steamer. These products have the seal of approvalfrom the prison service and is on their list of approved equipment.Hospitals throughout the UK, are reaping the rewards by using Groen equipment.Not only are the units very fuel-efficient but they can also be used to prepare a varietyof products, thereby reducing the need for additional equipment.Some other recent examples of sites which have purchased Groen include:• London University• Marriot Hotels• Hilton Hotels• Iceland Frozen Foods• Northwick Park• Quadrant• John Lewis• Morgan Stanley Call Centre• The Seafood Restaurant• Royal Academy of MusicModel HY-12E/HY-12G (Single 12 Pan Cavity)• Powerful 32kW/160,000 BTU/hr atmospheric steam generator• Two powerful fans per cavity• Two 38mm diameter steam entry ports per cavity• Free venting drain eliminates flavour transfer• Adjustable side rack accepts either steam or bake pans• Simple steam generator descaling through cavity• “Clean Me” generator descaling warning system• Warm cavity – True instant steam capability• Rugged, insulated, field reversible door• 60 minute timer with constant steam setting• Ready to steam in 6 minutes, from cold startModelPan CapacityHeight * (mm)Width (mm)Depth (mm) PowerInputFuelHY-12E(No Stand)121753816100032kWElectricHY-12G(No Stand)1217538161000160,000BTU’s/HRGas*Shown with Stand13


<strong>Kettles</strong>Accessory items will increase the versatility, labour and energy savings of your Groen equipment.Kettle Options & AccessoriesS = Standard• = Available Option or Accessory*= Available/Hoist RequiredTS/9 StandsCabinet MountingHingedCoversLift-OffSingleBasket InsertsTripleFill FaucetEtch Markings50mm Tangent Draw-Off75mm Tangent Draw-OffFlanged FeetKettle Brush SetTABLETOPFLOOR MODELSTDH • • • • • •EE S * • • • S • • •DEE/4 • * • • • • • •AH/1 S * • • • S • • •DH • * • • • • • •PT, FT S * • • • S • S •D, DL* • • • • • S •Sizing and Portion GuideGroen <strong>Steam</strong> <strong>Jacketed</strong> <strong>Kettles</strong> are available in a wide range of types, styles andcapacities. There is a Groen kettle that is perfect for your operation, menu mix andproduction volume requirement. See pages 1 - 6 to help you choose the type or stylekettle that is right for you.Check out the table below for help in sizing that kettle. Some things to remember whensizing a kettle:• It is better and often more cost effective to purchase a slightly larger kettle than yourcurrent volume requires. You can always make a 76 litres batch in a 151 litre kettle.It will provide extra capacity for growth, carryout business etc.• Two smaller kettles may provide more production flexibility than one larger kettle,for use by multiple chefs or simultaneous preparation of several menu items.• All kettles require head space or “freeboard” for safe operation.Nominal kettle capacity is the calculated maximum volume when filled to the rim.You need a minimum 50-75mm of clearance below the rim for stirring and to avoidboilover etc. This working capacity is about 80% of rim or nominal capacity and thefigure you should use in determining kettle size.Kettle Size (litres)Number Of Portions Per BatchNominalCapacityWorkingCapacity57gms(2 Oz.)114gms(4 Oz.)170gms(6 Oz.)227gms(8 Oz.)284gms(10 Oz.)340gms(12 Oz.)397gms(14 Oz.)454gms(16 Oz.)9.57.51286442322521181618.014.525612986645143373238.030.55122561701281028573647661102451234125620417014612815112120481024682512409341292256227182307215361024768614512438384303242409620481365102481968258551214


Braising Pan Menu GuideVersatile is the one word that best describes the Groen braising pan. You can roast,braise, fry, steam cook, kettle cook, thaw, warm and serve in a Groen pan. You canexpand and vary your menu without adding equipment or changing your kitchen layout.That’s equipment versatility!Listed below are sample menu items you can prepare in a Groen braising pan. Cooktimes are only approximate and don’t include preparation or warm up time. Actual cooktimes will depend on the condition and size of ingredients, kitchen temperature andother variables.Menu ItemQuantity/PortionsApprox.TimeMenu ItemQuantity/PortionsApprox.TimeBreakfastScrambled Eggs 100 servings 5 min.Pancakes 24 1 1 /2 min/sideFrench Toast 48 slices 7-8 min.Sausage 80 servings 5 min.Bacon 90 servings 10-12 min.Hash Browns 13.6 kilos 15-17 min.Potato Pancakes 60 servings 7-8 min.Poached Eggs 75 servings 5 min.Other EntreesStuffed Peppers 100 portions 55 min.Crepes 15-20 5 min.Chicken Cacciatore 500 portions 1 hr.Chicken A La King 200 servingsBeef Stew 68 ltr 3 hrs.Chilli 400 servings 20 min.Spaghetti 100 servings 1-2 hrs.Chop Suey 68 ltr 2 hrs.SnacksGrilled Cheese 48 7-8 min.Hamburger 60 (113g) 5 min.Cheeseburger 60 5 min.Steak Sandwich 26 (198g) 5 min.Hot Dogs 34 kilos 7 min.MeatsPork Roast 45 kilos 3 1 /2 hrs.Beef Roast 45 kilos 2 1 /2 hrs.Corned Beef 45 kilos 45 min.Lamb Roast 45 kilos 2 1 /2 hrs.Beef Tips 23 kilos 1 hr.Veal (sauteed) 9 kilos 25 min.Ribs 500 portions 2 hrs.Steak 50 portions 15-18 min.Pork Chops 50-100 12-15 min.Ground Beef (frozen) 25 kilos1 hr.Taco Meat 79 kilos 1 hr 10 min.Swiss Steak 61 kilos 1 hr.Salisbury Steak 350 portions 1 hr.Pepper Steak 23 kilos 1 hr.Beef StroganoffItalian Roast Beef 91 kilos 2 1 /4 hrs.Meat Loaf 16 loaves 1 1 /2 hrs.Chicken 68 kilos 40 min.Turkey 12.7 kilos 2 hrs.Fish Fillets 50-100 10-14 min.VegetablesZucchini 300-400 portions 10-15min.Green Peppers 5 bushels 35 min.Corn 4.5 kilos 8 min.Peas 4.5 kilos 8 min.Beans 4.5 kilos 15 min.Carrots 4.5 kilos 8 min.Potatoes (cut & peeled) 4.5 kilos25 min.Side OrdersNoodles 13.6 kilos 5-20 min.Dumplings 175 portions 10 min.Crabmeat Stuffing 250 servings 30 min.Refried Beans 18 kilos 2 1 /2 hrs.Potato Salad 37.8 ltr till warmGravy 87 ltr 15 min.Sauces 68 ltr 25 min.French Fries 50 servings 12 min.Mexican Rice 100 servings 20 min.DessertsChocolate Mousse 200-300 portions 15 min.Pudding 850 portions 10 min.Yogurt 113.5 ltr 1 hr.Custard 400 servings 8-10 min.Jelly 400 servings 45 min.15


HyPer<strong>Steam</strong> Menu & Features GuideFaster Cook TimesAll HyPer<strong>Steam</strong> Models are designed for optimum cooking performance, with a powerful fanin the cavity, two in HyCapacity models; adequate spacing between pans; and steamgenerators sized to deliver 2-3 KW per pan in electric models and at least 90,000 BTU’sper hour input in gas models.Fans strategically located in the steamer cavity increase the velocity of steam, which sweepsaway insulating layers of cold air and condensate, speeding heat transfer to the food.A minimum of 13mm spacing between pans eliminates nesting of pans and allows bettercirculation of steam between full pan loads.HyPer<strong>Steam</strong> cook times are often comparable to the cook times delivered by pressuresteamers, if the “pressure up” and “pressure down” time delays are added to the actualcook times delivered by pressure steamers . . . AND the colour, texture, flavour andnutritional value is superior to pressure cooked foods.Some Typical HyPer<strong>Steam</strong> Cook TimesProductType/ConditionWeightof countNumberof PansCook Time(Minutes)Asparagus, Whole Spears Fresh 227g 1-Perf 3-5Beans, Green Cut Frozen 2.7kg 3-Perf 5Beans, Lentils Dry 0.45kg 1-Perf/ 25-30SolidBeans, Refried Canned 3.4kg 1-Solid 10-12Beef, Ground (80%) Fresh 1.13kg 1-Perf 4Broccoli, Florets Fresh 453.5g 1-Perf 4-5Carrots, Baby Whole Frozen 2.7kg 3-Perf 5Chicken, Whole (For Deboning) Fresh 1.75kg 1-Perf 34Corn, Cut Frozen 3.4kg 3-Perf 6Corned Beef Fresh 1.6kg 1-Perf 26Halibut, Fillets Frozen 170g 1-Perf 8Hard Boiled Eggs Fresh 24 3-Perf 13ProductType/ConditionWeightof countNumberof PansCook Time(Minutes)Hot Dogs (8 per lb.)Frozen 48-57g 1-Perf 6-8Lasagna Noodles Dry 1.36kg 3-Perf 17-18Lobster Tails Frozen 21-200g 3-Perf 13Mostaccoli, PastaFrozen/ 1.36kg 1-Perf/ 10CookedSolidPotatoes, Red (New) Fresh 1.81kg 1-Perf 18Potatoes, Whole Russet Fresh 226.8g 1-Perf 40Rice, White Dry 1.13kg 1-Solid 17-20Salmon, Fillets Frozen 128g 1-Perf/Solid7Scallops, Bay Fresh 0.9kg 1-Perf 3Shrimps, Shell On (26-30 count) Fresh 0.9kg 1-Perf 3Spinach, Block Frozen 4kg 3-Perf 16*Your actual cook times may vary due to normal differences in raw ingredient quality, portion size, production quality, room temperature, and the condition of product and your steamer at time of preparation.A Features Guide For Selecting Your <strong>Steam</strong>erKey HyPer<strong>Steam</strong> Features HY-3E HY-5E HY-6G HY-6E HY-12E HY-12GTwin Atmospheric <strong>Steam</strong> GeneratorsPower Input Per 2 1 /2” panPowerful Fan in Each CavityDescaling Indicator SystemEasy Descaling Through CavityWarm Cavity-Instant <strong>Steam</strong> FeaturePatented Field Reversible Door60 Min. Electromechanical TimerConstant <strong>Steam</strong> SettingCondensate Collection Sink With DrainHidden Magnetic Door SwitchSingle Point Utility Connections*Built in Condensate Air BreakPower Take-Off For <strong>Kettles</strong>Space Saving Unit Width (mm)• = Standard Featuresingle electric2.67kW•••••••Collection Tray•••NA533single electric3.1kW•••••••Collection Tray•••NA533•15,000 BTU’s•••••••••••NA533•3kW•••••••••••NA5332.75kW•••••••Collection Tray•••NA81313,000 BTU’s••Control Panel Port••••Collection Tray•••NA813*Stacked Hy-3E and HY-5E models require multiple electric power connections16


Falcon Foodservice EquipmentWallace ViewHillfoots RoadStirling FK9 5PYSCOTLANDTelephone: 01786 455 200Fax: 01786 469 454Email: info@falconfoodservice.comwww.falconfoodservice.comEH0309

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