Generation 7 Drives - Motor Systems, Inc.

1/8 - 500 HP

The New Generation of AC DrivesGeneration 7 Drives incorporate the latest technological advancements in AC induction motor speed control, made possible byexperience and dedication to quality in design and manufacturing. The drives provide the benefits of network communications, support bysoftware tools for parameter management, custom software options, and new ease of installation. These AC drives are the best on themarket. Yaskawa is the world's largest manufacturer of AC drives and is celebrating almost 90 years of service to industry. Yaskawadrives are manufactured in the United States, United Kingdom, Japan and other countries. Other drive products are available in ratings to1500HP and other voltages.The integral horsepowerF7, G7, and P7 drivesare available to 500horsepower, and coverevery automationapplication need in theindustrial plant, fromsimple fan drive to highperformance torquecontrol. The F7 drive is ratedfor normal or heavy duty load, from½ to 500 HP. The G7 drive is theextreme performance drive with heavy duty rating and the new3-level inverter design from ½ to 500 HP. The P7 drive is ratednormal duty for fans and pumps from 5 to 500 HP.The Microdrive collection includes the V7, V74X, V7N and the J7drives. These compact drives range from 1/8 to 15 horsepowerand are ideal for machine mounting. The V7 is an open-loopvector drive with a veryflexible feature set, from1/8 to 10 HP.The V7N is aversion withembeddedDeviceNetcommunicationsand the V74X is theNEMA 4X/12 version (to15 HP). The J7 driveis a simple V/f drive from1/8 to 5 HP.Performance and TechnologyWithin the Generation 7 family of drives, Yaskawa offers a rangeof performance choices and innovative technologies. Controlmethods include V/f,open loop vector andclosed loopvectorcontrol forspeed regulationchoices of 1%, 0.2% or 0.01%. The new high-slip braking featureis available for high inertia loads, without the need for dynamicbraking resistors. Options for higher output frequency and zeroservocontrol are available. The award-winning 3-Level inverterarchitecture is available for 480V G7 drives to simplify installationdesigns. Generation 7 Drives offer real choices and real benefits.Quality, Reliability, CustomerSatisfactionYaskawa is the world leader in qualityand reliability. This commitment toquality is directly related to customersatisfaction. Control Engineering readersvoted Yaskawa to be the #1 Inverter Drive inCustomer Satisfaction in consecutive surveys of2004 and 2006.With an ISO 9000 system, a Supplier RatingProgram, and rigorous testing, Yaskawa ensuresthat quality and reliability are designed in and builtin. All circuit boards are tested and aged for 15hours, over nine heat cycles of -10 degrees Cto 70 degrees C. The assembled drive is thenaged under power at 60 degrees C for four hours, and finallyconnected to a motor for functional testing. Field data confirmsthat calculated MTBF targets are exceeded in actual productionunits. Yaskawa is the only manufacturer in our field to receive theDeming Prize for quality.2.

Power QualityPower quality is an issue of increasing significance. TheGeneration 7 Drives up to 25 HP are available with optional 3 or5% equivalent line impedance DC Bus Reactors. These optionalDC Bus Reactors can reduce the total harmonic distortion.At 30 HP and above, Generation 7 Drives include 3% lineimpedance as standard as well as a dual diode bridge rectifierwhich can be configured to accept 12-pulse (delta-delta and deltawyesecondary) transformer input. These transformers can beinstalled at our factory as an integral part of the drive package orpurchased as a loose item, to eliminate power quality issues. TheGeneration 7 Drives can also be factory configured with anintegral 18-pulse transformer. These packages are typically usedto meet the most strict harmonic requirements at bothinput terminals and the point of common coupling.The data listed below was collected on a 75 HP, 480V driveand shows the different effects bus reactors, 12-pulsetransformers and 18-pulse harmonic mitigation solutions have atthe input terminals to the drive.Easy To UseGeneration 7 Drives are factory-programmed and ready to run.For operational simplicity and clarity, the operator display in theF7, G7 and P7 drives has 5 lines x 16 characters. This displaycan be set to any of 7languages. The keypad isintuitive and includesparameter copying to move achosen set of parameters fromone drive to another.Parameters are grouped intwo sets; Quick Start andAdvanced. DriveWizardsoftware for the PC is alsoavailable at no charge, forparameter upload, download,trending and graphing.LCD Operator forF7, G7, and P7 drivesLED Operator forV7, V74X, V7N drives.J7 Operator is similarCurrent and Voltage Harmonic Distortion at Drive Input(% of Fundamental)3.

Easy to Install and ServiceAll Yaskawa drives have a split cover for easy access to thepower and control terminals. The power terminal compartmenteasily accommodates bend radius for cableconnections. Control wires are connected toa detachable terminal board for ease ofinstallation and maintenance.Detachable cooling fans are easy to replaceand on/off fan control can extend operatinglife. Accumulated operation time and coolingfan run time are recorded and can bedisplayed for preventive maintenanceprograms.Distribution ChannelYaskawa Distributors are trained by Yaskawa and continuallyimprove drive expertise through monthly web-based training. Mostdistributors have aresident CertifiedDrive Specialist onstaff, which assuresyou the highest level oflocal support. Yaskawa's Drive division (formerly part ofMagneTek and Louis Allis) has decades of motion and driveexperience. Backed by Yaskawa Sales Engineers, our distributorscan provide the best solution for the toughest applications. Theyprovide added value by offering an array of complementaryproducts.Start-up andconfiguration aresimplified by theintuitive quick startprogramming menu and start-upguide in the user manual.Technical TrainingYaskawa provides standard and customized courses on allGeneration 7 Drives, with hands-on activities and demonstrations,through factory classes, customer site classes, live web classesand e-Learning Modules. Yaskawa provides training that suits ourcustomers' business plans and budgets. Yaskawa trainers aredegreed engineers with extensiveexperience in industry andare product experts intheir own right.DriveWizard is a PC-based support tool for drive commissioningand maintenance. DriveWizard allows the user to operate thedrive, change parameters, upload and download parameters,monitor and graph parameters, provide status and troubleshootingdata, and utilize a host of additional features with built-in helpmenus.4.

Worldwide ServicesYaskawa offers worldwide support with application assistance,start-up, maintenance, troubleshooting and repair, as well asinternet tools and telephone support. Sales and service officesare located around the world.Through one website address, www.yaskawa.com, customers canaccess several Yaskawa global websites that best service theirgeographic area, in several languages. The websites have anextensive document and knowledge database. Customers caneasily locate information, select products, as well as maintainproducts. Our FAQscover many facets ofownership and are derivedfrom our field and telephoneassistance with ourcustomers.In the Americas, telephoneassistance is available24/7 at 800-YASKAWA(800-927-5292). Our phonesupport group is productcertified to assist you with currentand legacy drive requirements.Drive Packaging OptionsYaskawa customers can enjoy more than the highest qualitydrives in the industry - they can specify the drives inpreconfigured or customengineered packages with abroad array of optional items.Specify NEMA1, 3R, 4X or 12enclosures. Select circuitbreakers, disconnects, bypasscontactors, dynamic brakingresistors, reactors, space heaters,operator devices and more.Yaskawa can also package driveswith 12-pulse and18-pulse input forapplicable drives.NEMA Type 3R (Bypass)Yaskawa’s Field Service personnel, and local Authorized ServiceProviders can provide on-site start-up assistance, troubleshootingand repair. Same day exchange units or fast turnaround repairsare available.NEMA Type 12 FVFF (18-Pulse Input)5.

Drive NameandPurposeHPRangeRatings AvailableOverloadV/fOpen LoopVectorSpeed ControlClosed LoopVectorRangeResponseBrakingDynamicBrakingPowerRegeneration1:40F7Industrial WorkhorseGeneral Purpose1/2to5003/41/2500HP @ 480V 3∅150HP @ 230/240V 3∅1:1005Hz1:100030Hz1:40G7Ultimate PerformanceSolution1/2to5003/41/2500HP @ 480V 3∅150HP @ 240V 3∅1:20010Hz1:100060HzP7IndustrialFan/Pump Drive5to50055500HP @ 480V 3∅150HP @ 230/240V 3∅1:40V7CompactVector Control1/8to101/81/81/810HP @ 460V 3∅10HP @ 230V 3∅5HP @ 230V 1∅1:401:1005HzV74XWash down andDust tight1/8to151/81/815HP @ 460V 3∅10HP @ 230V 3∅1:401:1005HzV7NEmbedded DeviceNet1/8to101/81/810HP @ 460V 3∅10HP @ 230V 3∅1:401:1005HzJ7Ultra Compact OEMDrive1/8to51/81/81/85HP @ 460V 3∅5HP @ 230V 3∅2HP @ 230V 1∅1:40Heavy Duty Overload Current:150% for 60 secondsNormal Duty Overload Current:110% for 60 secondsStandardOption6.

Max OutputFrequencyStandard(Optional)AnalogInputAnalogOutputInputs and OutputsDigitalInputDigitalOutputPulse TrainInputPulse TrainOutputRS 422/485(baud)CASE SoftwareStandardConstructionFeatures400Hz(1500Hz)3 2 8 4 1 119.2kNEMA 1andOpen ChassisFor details see Flyer FL.F7.01• Constant or variable torque operation (parameter selectable)• Closed or open loop vector control (parameter selectable)• Extensive set of hardware I/O and application software algorithms• Removable control circuit terminals and cooling fan• Auto-tuning function400Hz 3 2 12 6 1 1 19.2kNEMA 1andOpen ChassisFor details see Flyer FL.G7.01• 3-Level Inverter solves insulation and bearing failures (480V class)• Increased speed response (60Hz) and torque response (300Hz)• Systems-ready drive with networking and programming flexibility• DriveWorksEZ PC programming tool for advanced applications• Torque control with or without PG120Hz 2 2 7 319.2k400Hz(800Hz)1 2 7 3 1 119.2k400Hz 1 2 7 3 1 1 19.2k400Hz 1 4400Hz 1 521NEMA 1andOpen ChassisNEMA 1NEMA 4XNEMA 1Open ChassisFor details see Flyer FL.P7.01• Application functions (PI control, energy-saving control, etc.)• Removable control circuit terminals and cooling fan• Auto-tuning functionFor details see Flyer FL.V7.01• Compact, high-performance (vector control)• High-starting torque of 150% or more at 1Hz (vector control)• Possible to mount on DIN railFor details see Flyer FL.V74X.01• Compact, high-performance (vector control)• High-starting torque of 150% or more at 1Hz (vector control)• Perfect for harsh environmentsFor details see Flyer FL.V7N.01• Compact, high-performance (vector control)• High-starting torque of 150% or more at 1Hz (vector control)• Cost effective DeviceNet network driveFor details see Flyer FL.J7.01• Ultra compact• Simple operation• Possible to mount on DIN rail7.

8.Every industrial manufacturing facility and processing plant is filled with opportunities for automation improvements, upgrades tomodern drive technologies, cost savings and efficiency gains. Some applications are simple and obvious, handled by any one ofthe high quality drives on the market. Others are more challenging, requiring the right drive selection to guarantee the necessaryperformance and integration with plant communication and power distribution requirements. The Yaskawa Generation 7 Drivesfamily makes it possible to cover every part of the complexity spectrum, with a single platform of drives, with the same provenreliability and quality, and with the same reputation for customer satisfaction.

TextileP-jump WindersExtrudersTufting MachinesDye PumpsPackagingIn-feed / Out-feedCase PackingBottling & CanningCarton ManufacturingPlastics & RubberExtrudersBlow MoldingThermoformingInjection MoldingPumpingMeteringIrrigationChillersPositive DisplacementPulp & PaperPaper MachinesDebarkersWindersSaw MillsConvertingCoatersLaminatorsSlittersFlying CuttersAir HandlingSupply and Return FansCooling TowersSpray BoothsDryersLaundryDryersExtractorsFoldersWashersElevatorConstruction ElevatorsGeared ElevatorsGearless ElevatorsEscalatorsMaterial HandlingConveyorsSortationPalletizersCoil WindingOil & GasTop DrivesPumpjacksDown-hole PumpingCentrifugesFood & BeverageConveyorsFillersMixersCentrifugesMetalsStamping / Punch PressWind / UnwindCut-to-lengthWire DrawConstruction MaterialsKilnsPlanersFlying CutoffMixersAutomotiveStampingTest StandsIndexingMetal Cutting9.

The F7 drive is the Industrial Workhorse of adjustable frequency drives. It is intended to handleevery conventional drive application found in the typical industrial manufacturing plant from simplevariable torque pumping to sophisticated networked material handling. With excellent performanceand a wide array of configurations and options, the F7 can be the single drive platform for an entirefacility. Network communications, plug-in I/O cards, custom software and power/packaging optionsare among the many choices. For new installations or retrofits, the F7 is truly the IndustrialWorkhorse, perfect for every conventional application…and even some unconventional ones.Applications Conveyors Mixers Machine Tools Cut-to-length PD and Centrifugal Pumps Centrifuges Extruders Packaging MachinesFeatures Constant or variable torque operation for the flexibility to handle allindustrial applications Rotational and static Auto-tuning for ease of motor configuration Closed or open loop vector can deliver outstanding starting torque andperformance High speed current limiting to prevent nuisance trips High Slip Braking reduces installation cost and eliminates the need foradditional braking Communication options that support all major industrial networks1/2 - 500 HPFor new installationsor retrofits, the F7is truly the IndustrialWorkhorse, perfectfor every conventionalapplication.240VModel CIMR-F7U20P41 20P71 21P51 22P21 23P71 25P51 27P51 20111 20151 20181 20221 20301 20370 20450 20550 20750 20900 21100 230V RatedMaximumMotor HPRated OutputAmpsHDNDHDND0.5 0.75 1 2 3 5 10 N/A 15 20 25 40 50 60 75 100 125 1500.75 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 1503.2 4.1 7 9.6 15 23 31 45 58 71 85 115 145 180 215 283 346 4153.6 4.6 7.8 10.8 16.8 23 31 46.2 59.4 74.8 88 115 162 192 215 312 360 415Max Output Voltage3-Phase 200 / 208 / 220 / 230 / 240V (proportional to input voltage)Model CIMR-F7U 40P41 40P71 41P51 42P21 43P71 45P51 47P51 40111 40151 40181 40221 40301 40371 40451 40551 40750 40900 41100 41320 41600 41850 42200 43000480VMaximumMotor HPRated OutputAmpsHDNDHDND0.75 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 150 N/A 200 250 300 400 5000.75 1 2 3 5 7.5 10 20 25 30 N/A 50 60 75 100 125 150 200 N/A 250 350 450 5001.8 2.1 3.7 5.3 7.6 12.5 17 24 31 39 45 60 75 91 112 150 180 216 260 304 370 506 6751.8 2.1 3.7 5.3 7.6 12.5 17 24 34 40 50.4 67.2 77 96 125 156 180 240 260 304 414 515 675Max Output Voltage3-Phase 380 / 400 / 415 / 460 / 480V (proportional to input voltage)10.

This amazing AC drive is the ultimate performance solution with increased speed and torqueresponse to provide servo-like performance from an induction motor in speed, torque or positioncontrol applications. In addition, the G7 has the world's first 480V 3-level inverter architecture thateliminates or minimizes the installation problems associated with IGBT switching (very long cablelengths, bearing currents, and common mode currents) and protects the entire motor-drive system.For more detail on 3-level inverters, please refer to page 18 "G7 Three-Level Inverter". The G7 canbe programmed using DriveWorksEZ. This is a PC-based, object-oriented, graphical icon,programming tool that is friendly to the user.1/2 - 500 HPThe G7 drive offersthe ultimateperformance, the bestsystem protection,and the most flexibleconfigurationsof any drive available.Applications Extrusion Converting Test Stands Winding Coordinated Systems Sectional Machine Control Long length motor cables Motors with bearing life issuesFeatures 3-Level inverter architecture for reduced motor-drive system issues Increased speed / torque response (60Hz / 300Hz) for servo-likemotor control New open loop control method resulting in true torque controlwithout an encoder Heavy duty overload capacity for demanding applications:150% for 1 minute, 200% for 0.5 seconds Full torque limiting capability with all 4 operation quadrants individually set Systems-ready drive with increased networking and programming flexibility Increased I/O count including 12 digital inputs and 6 digital outputs DriveWorksEZ TM PC graphical drive programming tool forapplication solutionsModel CIMR-G7UMaximum Motor HP240V20P41 20P71 21P51 22P21 23P71 25P51 27P51 20111 20151 20181 20221 20301 20370 20450 20550 20750 20900 211000.75 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150230V RatedRated Output AmpsMax Output Voltage3.2 6 8 12 18 27 34 49 66 80 96 130 160 183 224 300 358 4153-Phase 200 / 208 / 220 / 230 / 240V (proportional to input voltage)480VModel CIMR-G7U40P41 40P71 41P51 42P21 43P71 45P51 47P51 40111 40151 40181 40221 40301 40370 40450 40550 40750 40900 41100 41320 41600 41850 42200 43000Max Motor HPRated Output AmpsMax Output Voltage0.75 2 3 3 5 10 15 20 25 30 40 50 60 75 100 125 150 200 200 250 300 350 5001.8 3.4 4.8 6.2 9 15 21 27 34 42 52 65 80 97 128 165 195 240 270 325 370 450 6053-Phase 380 / 400 / 415 / 460 / 480V (proportional to input voltage)11.

The P7 is the Industrial Fan and Pump drive. It is the companion to the F7 drive in fit and form.Its functionality is designed for variable torque applications like fans and centrifugal pumps. It issupplied with V/f control and Normal Duty overload rating of 110% for one minute. Networkcommunications, plug-in I/O cards, and power/packaging options are available. With an optionalphase-shifting input transformer, the P7 dual-diode bridge can be operated in 12-pulse rectificationmode, reducing input current harmonic distortion. The optional P7 Bypass package is a 3-contactorstyle bypass, allowing motor operation from the drive or across the line.Applications Centrifugal Pumps Fans Blowers Spray Booths Dryers Centrifuges Chillers Cooling TowersFeatures Variable torque, normal duty ratings Speed Search (bi-directional) reduces down time due to overload trips Enhanced energy-saving control shortens the payback period due to reducedenergy costs PI function for process control without the need for additional hardware Copy keypad function for convenient parameter uploading and downloading Communication options that support all major industrial and commercial networks5 - 500 HPThe P7 drive hasbeen designedspecifically forfan and pumpapplications.Model CIMR-P7U240V23P71 25P51 27P51 22011 20151 20181 20221 20301 20370 20450 20550 20750 20900 21100230V RatedMax Motor HP5 7.5 10 15 20 25 30 40 60 75 75 100 125 150Rated Output AmpsMax Output Voltage16.8 23 31 46.2 59.4 74.8 88 115 162 192 215 312 360 4153-Phase 200 / 208 / 220 / 230 / 240V (proportional to input voltage)480VModel CIMR-P7U43P71 44P01 45P51 47P51 40111 40151 40181 40221 40301 40371 40451 40551 40750 40900 41100 41320 41600 41850 42200 43000Max Motor HPRated Output AmpsMax Output Voltage5 5 7.5 10 20 25 30 30 50 60 75 100 125 150 200 200 250 350 450 5007.6 8.7 12.5 17 27 34 40 50.4 67.2 77 96 125 156 180 240 260 304 414 515 6753-Phase 380 / 400 / 415 / 460 / 480V (proportional to input voltage)12.

The J7 drive is a general purpose AC drive; its PWM design provides low motor noise and highstarting torque, with a current overload rating of 150% for 60 seconds. V/f control makes this drivesuitable for most general applications. The J7 is feature-packed, low cost and compact. The digitaloperator includes a 3-digit LED status display. Digital programming covers 79 parameters. The J7has five digital inputs (3 progammable), 1 analog input and 1 digital output (programmable). Anoptional RS-485 Modbus RTU serial communication port is available. An ideal choice whenever lowcost and small size are required.1/8 - 5 HPJ7 is the OEM'schoice wheneverlow cost, simplicity,and micro-size drivesare required.Applications Conveyors Grinders Centrifuges Pumps Fans Blowers Mixers Commercial Laundry Automotive Assembly Packaging Equipment Material HandlingFeatures Full range automatic torque boost function can deliver outstandingstarting torque High speed current limiting function for tripless operation Slip compensation function for excellent speed regulation Copy keypad function for convenient parameter storage and recall Digital operator interface for easy and quick configuration Speed search function for automatic restart after power loss Compact space saving design with uniform height of 128mmon all modelsModel CIMR-J7AMThree-Phase*Single-PhaseMax ApplicableMotor Output HP230V (Single/Three Phase)460V (Three-Phase)20P10 20P20 20P40 20P70 21P50 22P20 23P70 40P20 40P40 40P70 41P50 42P20 43P00 43P70B0P10 B0P20 B0P40 B0P70 B1P50 - - - - - - - - -0.125 0.25 0.5 1 2 3 5 0.5 0.75 2 3 5Rated OutputAmps0.8 1.6 3 5 8 11 17.5 1.2 1.8 3.4 4.8 5.5 7.2 9.2Max Output VoltageFor three-phase or single-phase power supply:3 phase 200-230V (proportional to input voltage)3 phase 380-460V (proportional to input voltage)* For Single-phase applications,derate the three phase drive by 50%.13.

The V7 Series is a high performance line of AC drives with low motor noise and high starting torque. It provides two control methods;V/f and open loop vector control for precise speed regulation and higher torque at lower speeds. The V7 is intended for constanttorque applications, with a current overload rating of 150% for 60 seconds. The V7 Series is the perfect choice wherever highperformance in a small size is required.Applications Conveyors Grinders Centrifuges Pumps and Fans Mixers Material Handling Packaging Food Processing Machine Tools Commercial LaundryFeatures Vector control without feedback can deliver excellent starting torqueand performance High speed current limit function to eliminate nuisance trip PID function with loss of feedback for process control withoutadditional hardware Copy keypad function for convenient parameter uploading anddownloading Digital operator interface for easy and quick configuration Speed search function for automatic restart after power loss Communication options that support all major industrial networks Dynamic Braking Transistor is standard for low cost braking withoptional resistorV7 drives are thebest in class choicewhenever excellentperformance,flexibility andcompact size drivesare required.1/8 - 10 HPThe standard V7 can accept CASE custom software to add functionality to the drive byreconfiguring drive defaults, establishing presets for OEM equipment, and by eliminating peripheralcontrols and PLCs. Plug-in interface option boards enable the V7 to communicate with all the majorindustrial networks. The V7 is available from 1/8 through 10 horsepower.Model CIMR-V7AMThree-Phase*Single-PhaseMax ApplicableMotor Output HP230V (Single/Three Phase)460V (Three-Phase)20P11 20P21 20P41 20P71 21P51 22P21 23P71 25P51 27P51 40P21 40P41 40P71 41P51 42P21 43P01 43P71 45P51 47P51B0P11 B0P21 B0P41 B0P71 B1P51 B2P21 B3P71 - - - - - - - - - - -0.125 0.25 0.5 1 2 3 5 7.5 10 0.5 0.75 1 2 3 5 10Rated OutputAmpsMax Output Voltage0.8 1.6 3 5 8 11 17.5 25 33 1.2 1.8 3.4 4.8 5.5 7.2 9.2 14.8 183 phase 200-230V (proportional to input voltage) 3 phase 380-460V (proportional to input voltage)* For Single-phase applications,derate the three phase drive by 50%.14.

1/8 - 15 HPThe V74X is a version of the V7, built into an integral NEMA 4X/12 enclosure for dusty and washdown environments. All other specifications are the same except the 460V V74X is availablethrough 15 horsepower.230V (Single/Three Phase)460V (Three-Phase)Model CIMR-V7CUThree-Phase*20P14 20P24 20P44 20P74 21P54 22P24 23P74 25P54 27P54 40P24 40P44 40P74 41P54 42P24 43P04 43P74 45P54 47P14Max ApplicableMotor Output HPRated OutputAmpsMax Output Voltage0.125 0.25 0.5 1 2 3 5 7.5 10 0.5 0.75 2 3 5 10 150.8 1.6 3 5 8 11 17.5 27 36 1.2 1.8 3.4 4.8 5.5 7.2 9.2 14.8 213 phase 200-230V (proportional to input voltage) 3 phase 380-460V (proportional to input voltage)* For Single-phase applications,derate the three phase drive by 50%.The V7N is a version of the V7, with embedded DeviceNet communications. All other specificationsare the same, except custom software is not available and the optional communications cards arenot applicable. The V7N cost is less than that of the V7 with optional DeviceNet card.1/8 - 10 HP230V (Single/Three Phase)460V (Three-Phase)Model CIMR-V7NUThree-Phase*20P11 20P21 20P41 20P71 21P51 22P21 23P71 25P51 27P51 40P21 40P41 40P71 41P51 42P21 43P01 43P71 45P51Max ApplicableMotor Output HPRated OutputAmpsMax Output Voltage0.125 0.25 0.5 1 2 3 5 7.5 10 0.5 0.75 2 3 5 100.8 1.6 3 5 8 11 17.5 27 36 1.2 1.8 3.4 4.8 5.5 7.2 9.2 14.83 phase 200-230V (proportional to input voltage) 3 phase 380-460V (proportional to input voltage)* For Single-phase applications,derate the three phase drive by 50%.15.

Generation 7 Drives range in horsepower from 1/8 to 500 HP. These AC drives incorporate the latest technological advancements andaward winning designs. Typically, the Generation 7 Drives have capabilities for popular network communications, the ability to acceptcustomer-specific or application-specific software, and are supported by software tools for parameter management. The followingspecifications are common to all Generation 7 Drives.Performance Features Adjustable S-curve accel/decel DC injection braking: at start or stop,adjustable, current-limited Power loss ride-thru Frequency resolution: 0.01 Hz withdigital reference, 0.06 / 60 Hz withanalog reference Frequency accuracy: 0.01% withdigital command, 0.5% withanalog command Volts / frequency ratio: fullyadjustable pattern Drive efficiency: 96 to 98% Displacement power factor: 0.98 Output frequency: 1.0 to 400 Hz Torque boost: full range and auto Speed search: selectableauto restart Critical frequency rejection settingsProtective Features Torque limit Heat sink over-temperature Current-limiting DC bus fuse Electronic motor overload (UL 508C) Phase-to-phase and ground faultshort circuit protection Current limit Over / Under torque protection Over / Under voltage protection Short circuit withstand rating:65kA RMS Input / output phase loss protection Optically-isolated controls DC bus charge indicator Motor thermistor inputDesign Features Copy keypad function Digital keypad operator RJ-45 Style digitaloperator connector 24 VDC control logic for sourcing orsinking outputs (PNP or NPN) Multi-speed settings plus jog speed Carrier frequency: selectable Dynamic braking (except J7) Flash RAM software memoryfor update Common DC bus capability DC link choke: 30 HP and above Split front cover for easy wiring Heat sink fan: Plug-in withon-off controlService Conditions Ambient service temperatures:-10° to 40°C (104°F) NEMA 1,-10° to 45°C (113°F)protected chassis Ambient storage temperature:-20° to 60°C (-4° to 140°F) Input frequency: 50 / 60Hz ± 5% Input voltage: +10% / -15%, 3phase, 200 to 240VAC, 380 to480VAC, phase insensitive Humidity: Non-condensing,95% RH maximum Altitude: 3300 feet (1000 meters)higher by derate Vibration: 1G (10 to 20Hz), 0.6G orless (20 to 55Hz)Inputs and Outputs Analog inputs: programmable,-10 to +10VDC or 4 to 20mA Analog outputs: programmable,0 to +10VDC Digital inputs: programmable multifunction,sinking or sourcing Digital outputs: programmable Pulse train input: 1 programmable,30 kHz max Pulse train output: 1 programmable,30 kHz max Fault contact: 1 form C RS-232/422/485: Modbus RTUprotocol - 19.2 kbpsStandards & Reliability UL, cUL, and CE listed MTBF: Exceeds 28 years Tested on fully-loaded motors Surface mount technology Protective PCB CoatingOptions Remote digital operator kit Input circuit breaker / disconnect Input fuses 120VAC interface NEMA 12, 4X, or 3R enclosures Input/output reactors Dynamic braking resistorsand modules EMC-compliant filters DC bus choke if not standard16.

Option TypeOption DescriptionPartApplicable DriveNumber F7 G7 P7 V7 V7N V74X J7NetworkCommunicationsAnalog InputsDigital InputsAnalog OutputsDigital OutputsEncoder(PG) InputsRemote OperatorMountingRemote OperatorCablesPC Interface CablesDriveWizardDeviceNet Communication KitDeviceNet Communication KitDeviceNet Communication KitDeviceNet Communication KitDeviceNet Communication KitModbus TCP/IP Communication KitModbus TCP/IP Communication KitEtherNet/IP Communication KitEtherNet/IP Communication KitLonWorks Communication KitModbus Plus Communication KitProfibus DP Communication KitProfibus DP Communication KitRS-232 Modbus RTU Communication KitRS-485 Modbus RTU Communication KitAnalog Input 3-15 PSI Transducer KitAnalog Input Kit (1 Input @ 0-10VDC, 1 Input @ 4-20mA)Analog Input Kit (3 Selectable, +/-10VDC or 4-20mA)Analog Input Trim Potentiometer KitAuxiliary Analog Input CableIsolated Analog Input Kit (3 Selectable, +/-10VDC or 0/4-20mA)120VAC Logic Interface Kit (8 Inputs)120VAC Logic Interface Kit (7 Inputs)120VAC Logic Interface Kit (4 Inputs)120VAC Logic Interface Kit (7 Inputs), Frames 1 & 3120VAC Logic Interface Kit (7 Inputs), Frame 2Digital Input Kit (12/16 Data Inputs, BCD or Binary)Digital Input Kit (8 Data Inputs, BCD or Binary)Analog Output Kit (2 Outputs, +/-10VDC)Analog Output Kit (2 Outputs, 0-10VDC)Isolated Analog Output Kit (2 Selectable, +/-10VDC or 0/4-20mA)Terminal Board (2 Channels, 4-20mA)Digital Output Kit (2 Form A, 6 PHC)Digital Output Kit (2 Form C)Dual PG Feedback Kit (Differential Line Driver)PG Feedback Kit (Differential Line Driver)PG Feedback Kit (Differential Open Collector)PG Feedback Kit (Single Ended Line Driver)PG Feedback Kit (Single Ended Open Collector)Remote Operator Kit, NEMA 12 (3 & 10 Feet)Remote Operator Kit, NEMA 4/12 (3 & 10 Feet)Remote Operator Kit, NEMA 4/12 (3 & 10 Feet)Remote Operator Kit, NEMA 1 (3 & 10 Feet)Remote Operator Cable (3 feet)Remote Operator Cable (10 feet)Computer Interface Cable (6 feet)DriveWizard Kit including Interface CableDriveWizard Kit including Interface CableDriveWizard Kit including Interface CableCM052CM056CM057CM058CM059CM090CM091CM092CM093CM048CM071CM061CM067SI-232/J7SI-485/J7AI-010AI-14UAI-14BAI-001AI-030AI-040DI-001DI-002DI-003DI-004DI-005DI-16H2DI-08AO-12AO-08AO-001ETC618121DO-08DO-02CPG-W2PG-X2PG-B2PG-D2PG-A2UUX000444UUX000441UUX000442UUX000443UWR0051UWR0052UWR00468-2DWST616-C1DWST616-C2DWST616-C317.

G7 Three-Level InverterThe 480V rated G7 drive, with its 3-level power section, can solvemajor installation and reliability problems found in today'sindustrial plants including: Motor winding failures caused by high surge voltages in longcable lengths between the motor and drive. Motor bearing failures caused by bearing currents (shaftvoltage). Instrument and measurement malfunction caused bycommon mode current (noise).The 3-level inverter has a circuit configuration consisting of 12IGBTs (instead of 6) that facilitates access to the DC bus midpoint. This topology is referred to as a neutral point clampedarchitecture. This configuration has three DC bus levels comparedto two in a conventional PWM drive.2-Level Inverter3-Level InverterMeasurements made comparing the G7 to aconventional inverter confirm that the peakvoltage seen in long motor cables is reduced byup to 33%. Bearing currents and common modecurrents are reduced by over 50%, which leadsto a four times increase in motor bearing life.Thirteen patents wereawarded to Yaskawarelative to thistechnology. Althoughthe topology has beenseen in large mediumvoltage inverters,Yaskawa is the first tooffer it at 480V andacross the entire integralhorsepower range.Motor Bearing Vibration and Wear vs.Hours of OperationAfter 5000 hours of motor operation, bearingvibration and wear are still normal with 3-levelinverter output, extending bearing life to 4 timesthat of 2-level inverter operation.Auto-tuningThe P7, F7 and G7 drives support several methods ofAuto-tuning. Auto-tuning is the process in which, after the userenters basic motor nameplate data, the drive analyzes the motorand calculates several key parameter settings needed formaximum performance. This allows the drive to be used withvirtually any motor without complicated setup. The 3 Auto-tuningmethods are explained below.Comparison of Inverter Output Circuits (1 Phase of 3 Shown)and Line-to-Line Output Voltage WaveformsThe result is an output waveform that is more sinusoidal and thatswitches in steps of 325VDC instead of 650VDC. The reducedoutput voltage step significantly reduces the surge (peak) voltageseen at the motor and the common mode voltage produced bythe inverter. Common mode voltage is the cause of bearingcurrents and common mode noise.Resistance Auto-tuneThe motor's primary (or stator) resistance is important for severalfunctions including vector control, DC injection braking, high-slipbraking, speed search and torque compensation. The resistanceAuto-tuning method is primarily used in V/f control where a morerigorous tune is not needed. The motor does not rotate.Stationary Auto-tuneThis method is designed primarily for use when the motor cannotbe uncoupled from the load or machine. This method should givesatisfactory results for most applications in all control methods.The motor does not rotate.18.

Rotational Auto-tuneThis is the preferred method for vector control performance andwill yield the best data for all control modes. The motor must beuncoupled from the load for proper results. The motor will rotatewith this method. The rotational Auto-tuning method must be usedin the following cases: operation above the motor's rated speed,torque control, and the Open Loop Vector 2 control method in theG7 drive.DriveWizardThis support tool is a Windows-based PC program designed tomake commissioning and troubleshooting of Yaskawa drives assimple as possible. The user-friendly DriveWizard exchanges datawith any generation 7 drive. Data can be retrieved, reviewed,changed, stored, and graphed.High Slip Braking (HSB)The High Slip Braking function dissipates regenerativedeceleration energy in the motor by creating a large slip condition.This function is ideal for high inertia rotating loads such ascentrifuges, presses, and blowers; and requires no brakingresistor. Braking times can be achieved that are approximately50% less than the time required to decelerate a load normally.The exact stopping time, however, is machine andload inertia dependent. HSB has the followingapplication considerations: HSB functions during motor stopping, not duringnormal deceleration by reduced frequency reference. HSB is not available for continuous regenerative loads suchas elevators, winders, or test stands. HSB is not suitable forpositioning applications such as transfer machines. HSB can only be used in V/f control or V/f control w/ PG.Custom SoftwareCustom software, sometimes referred to as CASE software,replaces the drive's standard software and adds new functionalityor enhances existing standard functions. CASE (CustomApplication Software Environment) allows for easy customizationby Yaskawa engineers to solve difficult applications and eliminateperipheral equipment. For example, within F7 CASE,the following additional items can be enabled: 30custom parameters, 8 digital input functions, 3digital output functions, 2 analog input functions,10 analog output functions, 5 faults, 5 alarms,custom sequencing (start/stop), and a customfrequency reference.Existing titles include 1500Hz High Frequency, ElectronicLineshaft, Spindle Orientation, Enhanced PID, Motion Control,and many others. CASE software is available for the F7, G7, P7V7 and V74X drives.Typical display showing drive monitor graphing function.Parameter Management Easy-to-use spreadsheet format Parameters arranged in groups All parameter attributes displayed Parameter list is dynamic to respond to changes in operationmodes, options, etc. Changes and errors shown in colors Mouse click help for each parameter Parameter files can be edited offline and used in otherapplications such as Microsoft ExcelGraphing Function Graph any of the drive monitors, up to 8 simultaneously Change colors, lines and graph display Expand or condense, vertically or horizontally Position marker can be addedWith one software tool, maintenance personnel can easilymaintain a large quantity and any combination of drives.19.

Yaskawa Electric America, Inc.2121 Norman Drive SouthWaukegan, IL 60085800-YASKAWA (927-5292) Fax: 847-887-7310DrivesHelpDesk@yaskawa.comBulletin BL.AFD.01 © 2007 Yaskawa Electric America, Inc. 1/1/07