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Expertise in Synergy - Glatt

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<strong>Glatt</strong> Builds Sodium Cyanid Factory For Lukoil<br />

In the <strong>Glatt</strong> Times, edition 19 we reported the order received<br />

for the above mentioned project. The complete plant was <strong>in</strong>augurated<br />

about a year ago.<br />

Sodium Cyanide is used to separate precious metals such as<br />

gold from ore, even if only conta<strong>in</strong>ed <strong>in</strong> small quantities. The ore<br />

is milled and turned <strong>in</strong>to a slurry with water and the necessary<br />

dress<strong>in</strong>g chemicals. The cyanide (HCN) conta<strong>in</strong>ed <strong>in</strong> the formulation<br />

is extremely toxic and is usually produced from ammonia<br />

and methane. It is however also produced as a by-product from<br />

acrylnitril, which was the case for our customer OOO Saratovorgs<strong>in</strong>tez<br />

<strong>in</strong> Saratov, member of the Russian Lukoil Group, who up<br />

to now had to thermically destroy the HCN. Due to environmental<br />

and economical reasons it was decided to use the by-product<br />

HCN for the production of sodium cyanide. The necessary<br />

license for this was obta<strong>in</strong>ed from Dupont, the global ma<strong>in</strong><br />

supplier of this product.<br />

By Christian He<strong>in</strong>emann, <strong>Glatt</strong> Weimar<br />

<strong>Glatt</strong> Weimar modified and modernized an exist<strong>in</strong>g build<strong>in</strong>g to<br />

accommodate the new planned project, with responsibility of<br />

design, eng<strong>in</strong>eer<strong>in</strong>g and national approval procedures; the latter<br />

however, <strong>in</strong> cooperation with a national project <strong>in</strong>stitute. All<br />

equipment was <strong>in</strong>stalled by our customer, however supervised<br />

by us. The Russian operational staff was tra<strong>in</strong>ed <strong>in</strong> parallel on<br />

the process itself and all relevant safety aspects by Dupont <strong>in</strong><br />

Memphis/Tenessee.<br />

The plant was launched <strong>in</strong> 2008 and is produc<strong>in</strong>g 15000 tons<br />

per annum, which are packed and sold <strong>in</strong> steel barrels. This<br />

quantity is however by far not sufficient to cover actual demands,<br />

particularly when look<strong>in</strong>g <strong>in</strong>to separat<strong>in</strong>g more gold from ore with<br />

poorer metal content.<br />

As the ma<strong>in</strong> contractor we fully measured up to our customers<br />

expectations with regards to the entire design, eng<strong>in</strong>eer<strong>in</strong>g,<br />

equipment supply, <strong>in</strong>stallation, start-up and staff tra<strong>in</strong><strong>in</strong>g. Hence<br />

we are confident that this project will not be the only one, nor the<br />

only Sodium Cyanide factory <strong>in</strong> Russia and elsewhere.<br />

Christian Heiermann is a graduated process eng<strong>in</strong>eer<br />

and works at <strong>Glatt</strong> s<strong>in</strong>ce 2002 as project and sales<br />

manager.<br />

Contact: c.heiermann@glatt-weimar.de<br />

International Times No. 27 · March 2009<br />

13

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