Typical Tensile Data, All-Weld MetalTest Ultimate Yield Strength Elongation inWeld Temperature Tensile Strength, at 0.2% Offset, 2 in. (50.8 mm),Type °F °C ksi* ksi* %GTAW Room - 133 95 10GMAW Room - 132 89 17(Short)GMAW Room - 123 85 18(Spray)SMAW Room - 134 93 161000 - 100 61 31* ksi can be converted to MPa (megapascals) by multiplying by 6.895.Typical Impact Strength, WeldmentsV-Notch Impact StrengthRoom TemperatureWeld Type ft.-lb. JoulesGTAW 94 127SMAW 42 57Typical Bend Test Data, Welded PlateFace BendSide BendWeld Type 2T 3T 2T 3TGMAW (Short) Failed Passed Failed PassedGMAW (Spray) Failed Passed Failed PassedSMAW - Passed - -Duplicate specimens, 3/4 in. (19.10 mm) thick. Tested using AWS Specification 5.11 as a guide.HEALTH AND SAFETYWelding can be a safe occupation.Those in the weldingindustry, however, should beaware of the potential hazardsassociated with welding fumes,gases, radiation, electric shock,heat, eye injuries, burns, etc.Also, local, municipal, state, andfederal regulations (such asthose issued by OSHA) relativeto welding and cutting processesshould be considered.Nickel-, cobalt-, and iron-basealloy products may contain, invarying concentration, thefollowing elemental constituents:aluminum, cobalt, chromium,copper, iron, manganese,molybdenum, nickel andtungsten. For specific concentrationsof these and other elementspresent, refer to the MaterialSafety Data Sheets (MSDS)available from <strong>Haynes</strong> <strong>International</strong>,<strong>Inc</strong>.Inhalation of metal dust or fumesgenerated from welding, cutting,grinding, melting, or drosshandling of these alloys maycause adverse health effectssuch as reduced lung function,nasal and mucous membraneirritation. Exposure to dust orfumes which may be generated inworking with these alloys mayalso cause eye irritation, skinrash and effects on other organsystems.The operation and maintenanceof welding and cutting equipmentshould conform to the provisionof American National StandardANSI/AWS Z49.1, "Safety inWelding and Cutting". Attentionis especially called to Section 4(Protection of Personnel) and 5(Health Protection and Ventilation)of ANSI/AWS Z49.1.Mechanical ventilation is advisableand, under certain conditionssuch as a very confinedspace, is necessary duringwelding or cutting operations, orboth, to prevent possible exposureto hazardous fumes, gases,or dust that may occur.ULTIMET ® alloy 16
WELD OVERLAYULTIMET alloy is an ideal weldoverlay material. Not onlydoes it provide corrosion andwear protection to criticalsurfaces, it is very easy toapply compared with thetraditional cobalt-basehardfacing alloys. This easeof application stems from itsrelatively high ductility.ULTIMET alloy may be appliedin multiple layers with little orno preheat. Deposit crackingdoes not occur under mostcircumstances.Weld overlays of ULTIMETalloy have been applied by gastungsten arc, gas metal arc,shielded metal arc, submergedarc and plasma transferred arcwelding techniques.Oxyacetylene process is notrecommended. For submergedarc welding, LincolnBlue-Max 2000 flux is recommended.Postweld Heat TreatmentUnder most conditions, thepostweld heat treatment ofULTIMET weld deposits is notrequired. If bending or coldformingof the deposits isnecessary, an annealingtreatment at 2050°F (1121°C),followed by water quenching,may be required depending onthe bend radius. The effectsof annealing on the substratematerial should be considered.Stress-relief heat treatments inthe temperature range of 1100to 1200°F (593 to 649°C) donot markedly affect the propertiesof ULTIMET weld overlays.For further information,please consult <strong>Haynes</strong> publicationH-2089 and H-2099.Cruciform Test For Weld Cracking Sensitivity (Coated Electrodes)STELLITE 1Hot cracked at 1st layer(stopped after 16 beads)STELLITE 6Hot cracked at 3rd layer(stopped after 24 beads)ULTIMET ® alloyNo observed cracking(Total of 160 beads)17ULTIMET ® alloy