CNC-metal working machines - Aircraft

Computer Numeric Control 

CNC-milling machines 

CNC-lathes 

CNC-software 

Accessories 

CNC-metal working machines 

CNC-metal working machines 

The OPTIMUM in quality, price-performance and service 

The OPTIMUM in quality, price-performance and service 

CNC-main catalogue 2012

Preface 

2 

Based in Hallstadt/Bamberg 

Quality at a cost-efficient price 

OPTIMUM ® metal working machines 

Our goal is to satisfy your wishes 

For over 20 years we have been committed to developing, designing and manufacturing OPTIMUM ® products. 

Any one of our products distinguishes itself by quality, accuracy, sustainability and consistent value. We 

develop our machines ourselves to a large extent. Beside our production plants we only have our articles 

produced by manufacturers who are able to fulfil our high quality requirements. Our knowledge serves to 

constantly advance and improve our products. 

The products 

You're looking for a functional machine offering comprehensive features at a cost-efficient price? Take the 

right decision by purchasing an OPTIMUM ® metal working machine. Our machines are convincing by outstanding 

quality, precision manufacturing and are offering an "OPTIMUM" in price and quality. 

Production 

Since 2003 OPTIMUM® produces a large part of its metal processing machines in its proper factory at 

Yangzhou in China. We employ our own staff on site as well as German production managers and quality 

management representatives. 

Assembly M4 CNC Assembly F 210 TC CNC Final check Opti L33 CNC Manufacturing on CNC machines

Optimum factory, Yangzhou China 

The OPTIMUM ® quality guaranty 

All OPTIMUM products will be produced respecting high quality 

requirements. 

After-Sales Service 

Should you require our after-sales service, we as well as your locally specialized dealer will be at 

your disposal with an experienced service team. A comprehensive stock of spare parts is available 

at our head office so that we are able to supply you spare parts at short notice, if necessary. 

Our service guarantees the best use of your machine for many years. 

Distribution 

OPTIMUM ® CNC-machines can be purchased from your competent specialized dealers on site. 

There is a comprehensive network of specialized dealers and contracting parties at your disposal 

giving you advice and support. 

Showroom 

At our location in Hallstadt/Bamberg we have a spacious showroom, where we will be glad to 

present our products. 

Europe-wide representatives 

As a German company, OPTIMUM is acting 

from its company's headquarters at Hallstadt/Bamberg 

in European countries in cooperation with 

competent partners. The international 

distribution network of OPTIMUM extends 

Europe-wide in the most important countries. 

Kilian Stürmer 

Manager Director 

3 

3

Technique 

4 

Our technical department has a well-established team of technically highly qualified specialists. 

Their well-founded expertise allows flexible and creative realizing of all requirements which are 

demanded for our product and services. 

Planning 

Already during the planning phase our technical department intervenes in the development of new products which 

are manufactured at our facility as well as at the facilities of our partners. This way, all marketing influences and 

customer requirements are entering immediately where the future direction for a successful product design is set. 

Development 

The development work is performed by creating a virtual 

machine model using most modern 3D CAD software. 

In doing so, beside the optimum functionality 

of the machine we also pay attention to the reusability 

of the data which are created during the development 

phase. Such data do not only serve to elaborate 

manufacturing documents and documentations, but 

also to calculate as well as for computer-aided manufacturing 

and to visualize and simulate the product. 

Testing in practice 

Our engineers combine theory and practice. We leave 

nothing to chance regarding the product satisfaction; 

application-specific tests are performed on all 

machines and selected customers are consequently 

involved in this testing. In this way, any new product 

first has to prove itself during everyday work before 

it is included as a inherent part in our range of products. 

The technical analysis helps us to recognize and 

resolve any remaining weak points.

© 2011 

Betriebsanleitung 

CNC-Fräsmaschine 

F210 TC CNC 

Für künftige Verwendung aufbewahren! 

OPTIMUM 

M A S C H I N E N - G E R M A N Y 

Seite 1 

D 

Version 1.0.1 vom 14 / 7 / 2011 

CNC-Fräsmaschine F210 TC CNC 

Alle Rechte vorbehalten - Optimum Maschinen Germany GmbH 

Originalbetriebsanleitung 

Technical customer support 

Our customers may rightly expect that our specialists are 

using their knowledge and experience to their utmost satisfaction. 

Our product consultants support the user with technical 

information. A phone hotline as well as an info mail account 

are available which our customers may use in order to receive 

qualified information or troubleshooting at short notice. 

Protecting the copyright 

In order to continuously protect our technical development 

work for us as well as for our customers, a patent and protection 

of registered designs is indispensable. In this way, we 

continuously maintain the technical advance of OPTIMUM 

products. 

Technical documentation 

Today, operating instructions are an essential part of the 

product. 

Our technical authors are able to achieve a high standardized 

level which complies with all legal requirements or even 

exceeds them. These enormous efforts only serve to easily 

introduce the machine to our customers as well as to guarantee 

the continuous and safe operation. 

Quality assurance 

Quality tests with a continuous documentation are the basis of 

a continuously good product quality. Therefore, we encourage 

the quality thoughts in all departments of our company. 

Regular goods incoming tests are an indispensable part of the 

quality assurance measures taken by OPTIMUM. Competent 

employees in the fields electrics, safety and application technology 

test the incoming goods according to clearly defined 

verification keys. 

5

Technique 

6 

We see the basis for a constantly high customer satisfaction and our current and future 

market success in the clear technical orientation of our employees. 

Sales training and training of staff / customer training 

The success in handling our products is mainly determined by passing the technical knowledge on to the sales 

and service employees by consequent internal training measures. This qualification forms the basis so that we are 

able to guarantee a skilled, qualified consultation and troubleshooting at any time when a customer contacts us. 

This qualification also includes customers; we are providing workshops at our facility or training courses at the 

customer's premises. 

CNC training 

Our experienced CNC technicians are offering individual 

programming courses for our CNC machines either 

at your premises or at our headquarters in Hallstadt/ 

Bamberg. The product knowledge acknowledged in 

this way 

considerably contributes to a failure-free operation of 

your machine. 

Supply of replacement parts 

We know that the rapid availability of spare parts is 

one of the basic requirements for a satisfying, customer-focused 

service concept. 

At Optimum Maschinen Germany GmbH the planning, 

coordination and availability of replacement parts are 

harmonized in a way that you may benefit the most 

regarding economic efficiency and speed.

With knowledge to success! 

Learn in the field of CNC technique which innumerable fields 

of application are offered by programming with different software 

programs and machine controls. 

Operation and programming using 

Siemens SINUMERIK 828D 

Siemens SINUMERIK 802 S 

Siemens SINUMERIK 802 D SL 

Siemens SINUMERIK 828D Operate ShopMill, ShopTurn 

Training services 

Perfectly qualified specialized staff is the prerequisite for productivity and quality. 

The SINUMERIK training by OPTIMUM establishes this basis. In courses specific for target groups the participants are acquainted with the 

functions of the SINUMERIK CNC controls. 

Trainers certified by Siemens are training you on site, at your premises - worldwide or at our headquarters in Hallstadt/Bamberg 

Please do not hesitate to contact us: info@optimum-maschinen.de 

Supplier support 

Regular meetings with our engineers contributes to transfer our 

new developments and enhancements aimed to serial production. 

This direct care at our manufacturing facilities is indispensable 

in order to produce the quality products in which our customers 

trust since more than 20 years. 

Production support 

A team of employees directly influences the production process 

on site by regular training courses and tests. Only due to this 

intensive care at the production site we are able to achieve literally 

the OPTIMUM. 

7

8 

CNC milling machines 

mill M-SERIES 

M2 CNC ................ 10 

M3HS CNC ........... 12 

M4 /M4HS CNC ...... 14 

mill F-SERIES 

F 100 CNC ............ 16 

F 100 TC-CNC ........ 18 

F 110 TC-CNC ........20 

F 210 TC-CNC ........24 

mill F-SERIES PREMIUM-line 

F 150 TC CNC ..........22 

F 310 TC CNC ..........28 

F 410 TC CNC .......... 32

CNC milling machines

mill 

Convincing arguments: quality, efficiency and price 

· Ball screw made by in all three axis 

· Robust and precise dovetail guide with adjustable 

V-ledges free of play 

· Bellow as guide protection 

· Electronic controllable drive 

· Front door equipped with a safety switch 

Working area 

· Easily viewed from 

three sides 

· Clear, resistance 

Makrolon panes 

10 

Standard equipment 

2 / 2L 

Housing design 

· Compact and functional 

2 Gear stages (L/H) 

· Powerful transmission of 

the motor power 

Control cabinet 

· Clearly 

· Controller III 

· Control of the axis 

drives 

· Base designed on two sides. Front side with access to the coolant 

tank; rear side with access to the electronic system and to the 

Optimum CNC Controller III 

· Central lubricating 

· Gear stage is represented with the gear change to the 

control. 

Signal lamp 

control 

· in slewable housing 

Handwheel 

· Electronic 

· Reduces the setting 

time to a minimum 

· Emergency stop 

push button 

· Acknowledgement 

button 

Coolant 

· Tank integrated in the 

base 

· Tank capacity 10 litres

Type M2 M2 L 

Item No 350 0120 350 0122 

€ plus VAT 10'900.00 11'500.00 

Electrical connection 

Motor 850 W 230 V ~50 Hz 

Coolant pump 

Spindle seat 

40 W 

Spindle seat MT 2/M 10 

Milling head dimension max. Ø 52 mm 

End mill dimension max. 

Travels 

Ø 16 mm 

X axis 280 mm 480 mm 

Y axis 155 mm 

Z axis 

Feed speeds 

280 mm 

X axis 2'000 mm/min. 

Y axis 2'000 mm/min. 

Z axis 

Projection 

2'000 mm/min. 

Projection 

Speeds 

185 mm 

Gear stages slow 90 - 1'480 rpm 

Gear stages rapid 150 - 3'000 rpm 

Gear stages 

Cross table 

2 steps, infinitely variable 

Table length x width 500 x 180 mm 700 x 180 mm 

T-slot size / number / distance 12 mm / 3 / 63 mm 

Load (max.) 

Dimensions 

55 kg 

Length 1'300 mm 1'620 mm 

Width x Height 895 x 2'085 mm 

Total weight 340 kg 380 kg 

Delivery volume 

· Taper mandrel MT 2, B16 M10 

· Operating tool 

Siemens 802S base line 

- We imperatively recommend the briefing 

performed by our specialists. 

SINUMERIK 802S base line, the CNC made by 

Siemens for application in the low power range 

is particularly well suited for milling machines 

with up to 3 axis and a spindle and distinguishes 

itself by the following properties: 

· Extremely easy operation 

· Maintenance-free 

· Compact design 

Milling cycles: 

Dimensions 

/1620 

· Deep-hole drilling 

· Row of holes - circle 

· Row of holes - line 

· Drilling, countersinking 

· Milling of pockets, grooves and circular 

pockets 

The machines are built according to CE standards 11

mill 

3 HS 


· Ball screw made by in all three axes 

· Solid, precise cross table, largely dimensioned and precisely 

machined surface 

· Heavy, solid cast iron construction 

· Adjustable v-ledges for X- and Y-Axis 

· Very wide speed range 150 - 8'600 rpm 

Working area 

· Easily viewed from three 

sides 

· Clear, resistance Makrolon 

panes 

12 




· Lateral parts of housing 

are collapsible thus easy 

access to the machine 

Rear of base 

· CNC Contoller IV 

"High power" 

· Powerful micro processor 

control 

· Control of the axis drives 

· Micro step setting is possible 

· Infinitely variable drive 

· Compact housing design 

· Micromaster as frequency converter 

· Front doors are equipped with a safety switch 


· Linear guiding in the Z-axis 

Cable duct 

· in an energy chain 

Signal lamp 

Integrated machine 

lamp 

control 

· in slewable housing 

Handwheel 

· Electronic system 



· Emergency-stop push 

button 


button 

Front of base 

· Coolant tank integrated in 

the base 

· Tank capacity 15 litres 

· Central lubrication system

Type M3 HS 

Item No 350 0130 

€ plus VAT 17,900.00 


Motor 3 kW 400 V ~50 Hz 

Main spindle torque 4.7 Nm 

Coolant pump 

Spindle seat 

40 W 

Spindle seat ER 32 

Drilling capacity in steel (S235JR) Ø 13 mm 

Continuous drilling 

capacity in steel (S235JR) 

Ø 11 mm 


Travels 

Ø 20 mm 

X axis 450 mm 

Y axis 200 mm 

Z axis 

Feed speeds (were determined in the 1/16 step procedure) 

460 mm 



Z axis 

Projection 

2'000 mm/min. 

Projection 

Speeds 

220 mm 

Speeds 

Cross table 

150 - 8'600 rpm 

Table length x width 750 x 210 mm 

T-slot size / number / distance 

Dimensions 

12 mm / 3 / 63 mm 

Length x width x height 1'900 x 1'185 x 2'025 mm 

Total weight 760 kg 




- We imperatively recommend the 

briefing performed by our specialists. 









Dimensions 







pockets 


mill 


· Ball screw made by in all three axes 

· Solid, precise cross table, largely dimensioned and precisely machined surface 

· Base designed on two sides. Front side with access to the coolant tank; 

rear side with access to the electronic system and to the Optimum-CNC-Controller IV 

· Heavy, solid cast iron construction 

· Adjustable v-ledges for X- and Y-Axis 

· Compact housing design 

· Front doors are equipped with a safety switch 

· Powerful micro processor control 



· Linear guiding in the Z-axis 

14 


4 / 4 HS 

Working area 

· Easily viewed 

from three sides 

· Clear, resistance 

Makrolon panes 



· Lateral parts of housing 

are collapsible thus easy 

access to the machine 

Fig.: M 4 HS 

· Powerful micro processor 

control 

· Control of the axis drives 


M4 HS 

· Very wide speed range 

· Spindle seat ER32 for high speed and normal chipping 

· Micromaster made by as universal converters 

· Infinitely variable drive 

M4 

· Easy tool replacement by means of pneumatic system for 

SK 40 

· Spindle seat SK 40 to work with drills or cutter heads 

· Brushless motor 

Cable duct 

· in an energy chain 

Signal lamp 

M 4 HS 

control 

· in slewable 

Fig.: M 4 

Handwheel 




· Emergency-stop 

push button 


button 

· Micro Master made by 

, the universal 

converter 

· Integrated protection / 

overload functions

Type M4 M4 HS 

Item No 350 0142 350 0140 

€ plus VAT 19'500.00 18'900.00 


Motor 2.2 kW 230 V ~50 Hz 3 kW 400 V ~50 Hz 

Main spindle torque 50 Nm / 21 Nm / 9 Nm 4.7 Nm 

Main spindle gear stages 3 Direct transmissions 

Coolant pump 

Spindle seat 

40 W 

Spindle seat ISO40 DIN 2080 ER 32 

Drilling capacity in steel (S235JR) Ø 30 mm Ø 13 mm 

Continuous drilling 

capacity in steel (S235JR) 

Ø 21 mm Ø 11 mm 

Milling head dimension max. Ø 63 mm - 


Travels 

Ø 32 mm Ø 20 mm 

X axis 500 mm 

Y axis 240 mm 

Z axis 

Feed speeds (were determined in the 1/16 step procedure) 

530 mm 



Z axis 

Projection 

2'000 mm/min. 

Projection 260 mm 

Draw-in rod 

Speeds 

M 16 - 

Speeds 

Cross table 

115 - 3'100 rpm 150 - 8'600 rpm 


T-slot size / number / distance 

Dimensions 

18 mm / 3 / 80 mm 

Length x width x height 1'900 x 1'050 x 2'175 mm 1'900 x 1'050 x 2'175 mm 

Total weight 780 kg 800 kg 




- We imperatively recommend 

the briefing performed by our 

specialists. 










Dimensions 






pockets 


mill 

F 100 


· Heavy type 

· Powerful drive motor 4 kW with infinitely variable, electronic speed 

control frequency converter 

· 3 servo motors made by for the separate drive of the X-, 

Y- and Z- axis 

· All axis are equipped with ball screws with central lubrication 

· Compressed air supply for tool clamping 



· Integrated bright machine light 

Highlights 

Drive system SINAMICS V60 

made by Simens 

Servo inverter SINAMICS V60 

· Pulse-/Direction-set point interface 

(5 V difference signals) for overlaid 

control 

· Large cooling element made of aluminium 

die casting for operation 

without a fan 

· 200 % overload capacity 


16 

Servo motor 1FL5 

· The servo motor 1FL5 is optimised to 

be operated with the servo converter 

SINAMICS V60 and offers the dynamic 

properties required for machine 

tools. 

· drives 

· Limit stop and reference 

switch of contactless type 

· Incl. T-slots (size 14 mm) 

· All flat base guideways with special steel covers 

· Automatic lubrication of the flat bad guidings 

· Limit stop and reference switch of contactless type 

· Powerful motors for heavy metal cutting 

· Compact type 

· Ground ball screws in all axis 

· Easy tool change due to pneumatic system 

· Including 1-year warranty 

Fig.: F 100 

incl. special equipment 

· Rolling coolant tank 

· High-performance pump 


· Level indicator

Type F 100 

Item No 350 1103 

€ plus VAT 27'900.00 


Total connection 5.8 kW 400 V ~50 Hz 

Driving motor 4 kW 

Torque driving motor 26 Nm 

Coolant pump 200 W 

Spindle seat 

Spindle seat ISO 40 BT40 


End mill dimension max. Ø 20 mm 

Milling accuracy 

Repeating accuracy ± 0.007 mm 

Positioning accuracy ± 0.009 mm 

Travels 

X axis 450 mm 

Y axis 300 mm 

Z axis 400 mm 

Feed speeds 



Z axis 6'000 mm/min. 

Torque motor 

X axis 6 Nm 

Y axis 6 Nm 

Z axis 10 Nm 

Projection 


Speeds 

Speeds 100 - 8'000 rpm 

Cross table 

Distance spindle - table 110 - 510 mm 


T-slot size / number / distance 14 mm/85 mm/3 

Load (max.) 300 kg 

Dimensions 


Tank capacity coolant 50 litres 

Total weight 1'100 kg 

Transport cost (TPZ2000) 250.00 


· Seat of milling cutter BT 40/ER 32 

· 7 collet chucks (3 - 12 mm) 

· Connection cable RS 232 


- We imperatively recommend 

the briefing 










Dimensions 

guarantee (control) 900 1012 450.00 

· Guarantee period is increased from 12 months to 24 months 

· only if an order for a machine is being placed 







pockets 


mill 

F 100TC 


· Heavy type 


· Main spindle drive due to high-performance servo motor by 

(12 kW) 

· 3 step motors made by for the drive of the X-, Y- and Z- 

axis 


· Automatic central lubrication of the machine 

· All main axes are equipped with ground ball screws 

Tool change system 

· Automatic by means of magazine 

disc for 10 tools 

18 

Special equipment 

4. Axis 

Item No 351 6114 

€ plus VAT 11'900.00 

Delivery volume: 

· 4. Axis incl. motor 

· 3 jaw chuck Ø 125 mm 

· Counterholder 

· Shop assembly 

Can only be ordered ex works 

· Integrated machine lamp / integrated coolant equipment 


· Spindle overload protection, incl. display 



· T-slot nut 14 mm 

· Coolant tank easily accessible from outside, easy to clean 

· The machine is prepared for the attachment of an OMP40 measure 

button system made by the company Renishaw 

control 

· in a slewable housing 

Coolant 

· Rolling container 

· High-performance pump 


· Level indicator

Type F 100 TC 

Item No 350 1113 

€ plus VAT 43'900.00 


Total connection 17 kW 400 V ~50 Hz 

Driving motor 12 kW (S1 mode; 9 kW) 



Spindle seat 







Tool changer 

Disc type 10 tools 

Time - tool changing 7 - 12 seconds 

Travels 

X axis 450 mm 

Y axis 300 mm 

Z axis 400 mm 

Torque motor 

X axis 6 Nm 

Y axis 6 Nm 

Z axis 11 Nm 

Feed drive of axis 

Rapid feed (X, Y, Z axis) 10'000 mm/min. 


Speeds 

Speeds 100 - 8'000 rpm 

Cross table 



T-slot size / number / distance 14 mm / 85 mm / 3 


Dimensions 






· Seat of milling cutter BT 40/ER 32 

· 7 collet chucks (3 - 12 mm) 

· Connection cable RS 232 


802D SL 



The SINUMERIK 802D sl pro is a customised control panel 

for standard CNC milling machines and machining centres. 

The SINUMERIK 802D sl pro offers you easy operation 

of the machine tool by supporting all operations by 

graphic help graphics. The functions in the operation 

mode JOG (manual) allows you rapid, practice-oriented 

setting up of the machine for operation. Those are in 

particular determining the workpiece position in the 

machine as well as the maintenance and measurement 

of the used tools. For the programming the SINUMERIK 

802D sl pro offers a comfortable DIN/ISO editor with a 

Dimensions 

guarantee (control) 900 1012 450.00 

· Guarantee period is increased from 12 months to 

24 months only 

· if an order for a machine (3 axis) is being placed 

Guarantee for 4 axis 900 1013 

· Price on request 

complete G-Code according to DIN66025 and ISO dialect. 

The graphic input for technological operating cycles and 

contours supports you in programming the machine. 

The SINUMERIK 802D sl pro provides you a powerful 

complete system which covers all required fields of 

application without subsequent commissioning and 

training: 

· Easy user interface for all machine functions 

· DIN/ISO programming on the machine 

· Graphic input support for technological operating 

cycles and contours 


mill 

F 110TC 


· Heavy type 


· Main spindle drive due to high-performance servo motor by 

(12 kW) 

· 3 step motors made by for the drive of the X-, Y- and Z- 

axis 



· All main axes are equipped with ground ball screws 


· Automatic by means of magazine 

disc for 10 tools 

Highlights 

Safety engineering - Safety integrated 

20 

Sample 

SINUMERIK Safety Integrated is the comprehensive 

safety pack for person and machine protection, is 

working extremently reliable, efficient and profitable. 

It guarantees safe and practicable operation 

of the machine for all requied operating conditions. 

All safety functions fulfil the requirements 

according to SL 2 /PL d and are certified accordingly 

and listed under NRTL. 

Comprehensive, highly active safety functions 

· Linear guide in the X and Y axis 



· Spindle overload protection, incl. display 



· T-slot nut 14 mm 

· Coolant tank easily accessible from outside, easy to clean 


Tool clamping equipment 

· Pneumatic 

· for easy tool change 

Fig.: F 110TC 


Connections 

· Easily accessible 

· Easy to connect to 

the machine 

· Ethernet 

· Jack 

· USB 

Handwheel 





push button 


button 

result in rapid, situation-related reactions in case 

of a fault due to the integration of the safety functions 

in the drive and control. Among others, the 

safe monitoring of speed, standstill and position 

are integrated. 

The safe brake management allows anti-fall guard 

for vertical axis. The security-relevant signals can 

be linked due to the safe, programmable logics 

without any additional hardware.

Type F 110 TC 

Item No 351 1110 

€ plus VAT 52'900.00 



Driving motor 12 kW (S1-mode; 9 kW) 



Spindle seat 







Tool changer 


Time - tool changing chip to chip 7 - 12 seconds 

Travels 

X axis 450 mm 

Y axis 300 mm 

Z axis 400 mm 

Torque motor 

X axis 6 Nm 

Y axis 11 Nm 

Z axis 11 Nm 


Milling feed (X, Y, Z axis) 10'000 mm/min. 



Speeds 

Speeds 100 - 10'000 rpm 

Cross table 



T-slot size / number / distance 14 mm/85 mm/3 


Dimensions 





SINUMERIK 828 D with SINUMERIK Operate 

SINUMERIK 828D 

compact, powerful, easy. This panel-based CNC 

control is tailored for demanding milling machines. 

Control panel and CNC electronics are comprised in 

a robust and maintenance-free unit. The SINUMERIK 

828D offers numerous powerful CNC functions and 

thus sets new benchmarks in the class of compact 

CNC machines. Equipped with a comprehensive 

CNC programming package the SINUMERIK 828D is 

perfectly prepared for all global CNC consumption 

markets. Technology specific, pre-configured system 

software and intelligent service functions also 

allow a drastic minimizing of cost for commissioning 

and maintenance of the machines. 


Dimensions 

· Collet chuck kit ER 32 including 6 pcs. Collet chucks 

· Machine feet 4 pcs 

- We imperatively recommend the briefing performed by our specialists. 

· Programming support programGUIDE 

· Working step programming ShopMill 

· Operation and programming with animated 

graphics 

828 D Including 

Our options: 

• Safety Integrated 

• Residual material detection and operation 

• ShopMill Working step programming 

• Managing network drive 

• 3-D Simulation 


mill 

F 150TC 


· Heavy type 

· High productivity 

· Linear guidings for high rapid feed speeds in all axis 

· 16-fold magazine tool changer 

· High reliability 

· Cast iron body made of quality Meehanite cast iron 

· Cross table precision ground with 4 T-slots 

· Heavily ripped, torsion-free machine basis 

· Precision ground pre-tensed high-performance ball screws in all axis 

Ø 32 x P8 x C3 

22 

PREMIUM-line 

· Powerful servo drives directly on the ball screws in all 3 axis 

· Electronic handwheel 

· Chip conveyor 

· Cleaning gun 

· RJ45 plug connection, USB connection and power connection (230V) 

· Coolant equipment with coolant tank with a capacity of 210 litres 

· Heat exchanger 


Fig.: F 150 


chip carriage

SINUMERIK 828 D 

Highlights 



4./5. Axis 

Fig. similar 

Sinumerik 828 D 

Including 

Our options: 






• Simultaneous recording 

SINUMERIK Safety Integrated 

is the comprehensive safety pack for person and 

machine protection, is working extremently reliable, 

efficient and profitable. It guarantees safe and 

practicable operation of the machine for all requied 

operating conditions. All safety functions fulfil the 

requirements according to SL 2 /PL d and are certified 

accordingly and listed under NRTL. 




4. Axis Spindle 



· 3 jaw chuck 



Fig. similar 

Prices on request 


· 5. Axis incl. motors 



Item No. 351 1210 02 

Item No. 351 1210 01 


Internal tool cooling CTS 

The power pack of the compact class 

SINUMERIK 828D is a panel-based CNC control 

for demanding applications on lathes, 

as they are typically used in the shop. 

They combine CNC, PLC, operating and axis 

control functions on a compact and robust 

unit 








without any additional hardware. 

Fig. similar 

· Pressure 70 bars 

· Filtering accuracy 

25µm 

Item No. 351 1210 03 

Can only be ordered ex 

works 

· Spindle speed 

12'000 rpm 

Item No. 351 1210 04 

More special equipment? Contact us: info@optimum-maschinen.de 


24 

mill 

F 150TC 


Cast iron body 

· made of quality Meehanite cast iron 

Cross table 

· Massive, accurate and largely 

dimensioned 

· Clamping surface 900 x 410 mm 

· Precisely machined at the surface 

Base body 

· Quality cast iron of ripped type 

Heat exchanger 

Chip conveyor 

Chip flushing system 

· for efficient integrated heat 

transfer from the switch cabinet 

· avoids that faults are generated 

from the overheated electrical 

and CNC components 

· incl. tiltable chip trolley as 

standard 

· Efficient disposal of chips 


Cleaning gun 

Laser measurement 

PREMIUM-line 

Spindle 

· ISO 40 


10.000 rpm as standard 

Linear guiding 

· for high rapid feed speeds 

24.000 min -1 in all three axis 

Machine feet 

· 6 pieces 

· for optimum alignment 

of the machine 

· Automatic by means 

of magazine disc for 

16 tools 

· Max. tool length 

300 mm 

· Easy cleaning of 

the working area 

· Guaranteed repeatability 

and positioning 

accuracy

Type F150 TC 

Item No 351 1210 

€ plus VAT 48'900.00 





Coolant pump 1,27 kW 

Spindle seat 

Spindle seat ISO 40 DIN 69871 




Repeating accuracy 0.005 mm 


Tool changer 


Tool diameter max. 89 mm 

Tool weight max. 8 kg 

Time - tool changing tool to tool 3.5 seconds 

Travels 

X axis 760 mm 

Y axis 430 mm 

Z axis 460 mm 

Torque motor 

X axis 6 Nm 

Y axis 6 Nm 

Z axis 11 Nm 




Speeds 

Speeds 10 - 10'000 rpm 

Cross table 






Dimensions 




Transport cost (TPZ4000) 400,00 


· Tool Box CD 

· 6 machine feet 



Dimensions 


mill 

F 210TC 


· Robust type 

· Main spindle drive with high-performance servo motor by 

(12 kW) 

· Spindle motor with 10'000 rpm as standard 

· 3 servo motors made by 

Y- and Z- axis 

for the separate drive of the X-, 

· All linear guidings equipped with special steel covers 

· Linear guiding made by in all three axis 



· Tool change is performed automatically or by pushing a button 

electro-pneumatic tool clamping device 

Access doors 

· Generously designed in order 

to reduce cleaning and maintenance 

times to a minimum 

Coolant 

· Convenient supply of 

the coolant by means 

of a ring distributor 

· Directly attached to 

the spindle 

· 5 nozzles 

· Connecting the 

compressed air 

increases the effect 


SINUMERIK Safety Integrated is the comprehensive safety pack for person 

and machine protection, is working extremently reliable, efficient 

and profitable. It guarantees safe and practicable operation of the 

machine for all requied operating conditions. All safety functions fulfil 

the requirements according to SL 2 /PL d and are certified accordingly 

and listed under NRTL. 

Comprehensive, highly active safety functions result in rapid, situationrelated 

reactions in case of a fault due to the integration of the safety 

functions in the drive and control. Among others, the safe monitoring of 

speed, standstill and position are integrated. 

26 

Highlights 



· Ground ball screws with Ø 40 mm, 12 mm pitch 

· Ball screws with high precision bearings made by NSK 

· Frequency and duration of the lubrication interval can be adjusted, 

acoustic signal if the tank is empty 

· control in slewable housing 

· Complete switch cabinet, highest European standard 

· Electrical components of well-known manufacturers 

· The front frame girder can be taken out and thus allows equipment 

using the overhead gantry 



· Automatic by means of magazine disc 

for 16 tools 

· Tool replacement speed 2 sec. 

· Tool diameter max. 80 mm 

· Tool length max. 300 mm 

Connections 

· Easily accessible 

· Easy to connect to 

the machine 

· Ethernet 

· Jack 

· USB 

Handwheel 





push button 


button 

The safe brake management allows anti-fall guard for vertical axis. The 

security-relevant signals can be linked due to the safe, programmable 

logics without any additional hardware.

Type F210 TC-CNC 

Item No 351 1125 

€ plus VAT 79'000.00 


Total connected load 20 kW 400 V ~50 Hz 



Coolant pump main pump 550 W 

Coolant pump booster pump 

Spindle seat 

550 W 





Ø 32 mm 


Positioning accuracy 

Tool changer 

± 0.009 mm 


Time - tool changing chip to chip 

Travels 

2 seconds 

X axis 850 mm 

Y axis 500 mm 

Z axis 

Torque motor 

600 mm 

X axis 6 Nm 

Y axis 11 Nm 

Z axis 


11 Nm 


Rapid feed (X, Y, Z axis) 

Speeds 

15'000 mm/min. 

Speeds 

Cross table 

20 - 10'000 rpm 


Table length x width 1'000 x 450 mm 

T-slot size / number / distance 18 mm 

Load (max.) 

Dimensions 

700 kg 







· Machine feet 6 pcs 

SINUMERIK 828 D with SINUMERIK Operate 



SINUMERIK 828D 

compact, powerful, easy. This panel-based 

CNC control is tailored for demanding milling 

machines. Control panel and CNC electronics are 

comprised in a robust and maintenance-free unit. 

The SINUMERIK 828D offers numerous powerful 

CNC functions and thus sets new benchmarks in 

the class of compact CNC machines. Equipped 

with a comprehensive CNC programming package 

the SINUMERIK 828D is perfectly prepared for all 


4. Axis 



· 3 jaw chuck Ø 125 mm 

· 

· 

Counterholder 

Shop assembly 


Item No 351 6114 

€ plus VAT 11'900.00 

4/5. Axis 



· 

· 

3 jaw chuck Ø 100 mm 

Shop assembly 

Can only be ordered 

ex works 

Item No 351 6115 

€ plus VAT 29'900.00 

Highlight of standard equipment 

Sinumerik Safety Integrated 

Our options: 






global CNC consumption markets. Technology 

specific, pre-configured system software and 

intelligent service functions also allow a drastic 

minimizing of cost for commissioning and maintenance 

of the machines. 

· Programming support programGUIDE 

· Working step programming ShopMill 

· Operation and programming with animated 

graphics 


mill 

F 310TC 


· Precision linear guidings in all axis 


· Cast iron body made of quality "MEEHANITE" cast iron 

· Workpiece table precision ground with 5 T-slots 



Ø 40 x P12 X c3 

· Main spindle SK40 up to 10000 rpm, with belt drive to minimise the 

vibrations as well as heat and noise development 

· Spindle oil cooler as standard 

· Table and machine basis made of high quality Meehanite cast iron, 

28 

mill ® 

F 310 

PREMIUM-line 

low-vibration 


· Chip conveyor incl. chip flushing system 


· Coolant pump with 4 bars 




· Telescopic guiding covers of all 3 axis 


Fig. similar


Highlights 



4./5. Axis 

Fig. similar 

4. Axis 


Including 

Our options: 






















Item No. 351 1230 02 







Item No. 351 1230 01 









unit 









Fig. similar 

More special equipment? Contact us: 

info@optimum-maschinen.de 



25µm 

Item No. 351 1230 03 


works 


mill 

F 310TC 



Cross table 


dimensioned 



Base body 


Heat exchanger & Air Conditioner 






Chip conveyor Handwheel 


30 



standard 




PREMIUM-line 

Spindle 

· ISO 40 




· for high rapid speeds 30'000 

min -1 in the X and Y axis and 

24'000 mm/min in in the Z axis 

Machine feet 

· 6 pieces 

· for optimum alignment of the 

machine 



24 tools 


300 mm 

· Elektronic system 

· reduces the set up time 

· Emergency stop push 

button 

· Acknowledgement key 



accuracy

Type F310 TC 

Item No 351 1230 

€ plus VAT 70'900.00 


Total connected load 25 kW 

Driving motor 13 kW (S1) 


Coolant pump 

Spindle seat 

190 watts 




Projection 


615 mm 



Tool changer 

± 0.005 mm 


Tool size max. 130 mm 

Tool length max. 300 mm 


Time - tool changing tool to tool 

Travels 

4 seconds 

X axis 1'000 mm 

Y axis 600 mm 

Z axis 

Torque motor 

680 mm 

X axis 18 Nm 

Y axis 18 Nm 

Z axis 

Rapid traverse 

16 Nm 

X axis 30'000 mm/min 

Y axis 30'000 mm/min 

Z axis 


24'000 mm/min 

Milling feed (X, Y, Z axis) 

Speeds 

10'000 mm/min. 

Speeds 

Cross table 

10 - 10'000 rpm 


Spindle Z axis housing 615 mm 

Table length x width 1,200 x 528 mm 


Load (max.) 

Dimensions 

800 kg 


Tank capacity 210 litres 








Dimensions 


mill 

F 410TC 


· Precision linear guidings in all axis 


· Cast iron body made of quality "MEEHANITE" cast iron 

· Workpiece table precision ground with 5 T-slots 



Ø 40 x P12 X c3 

· Main spindle SK40 up to 10000 rpm, with belt drive to minimise the 

vibrations as well as heat and noise development 

· Spindle oil cooler as standard 

32 

mill ® 

F 410 

PREMIUM-line 

· Table and machine basis made of high quality Meehanite cast iron, 

low-vibration 


· Chip conveyor incl. chip flushing system 


· Coolant pump with 4 bars 





Fig. similar


Highlights 



4./5. Axis 

Fig. similar 

4. Axis 

Fig. similar 


Including 

Our options: 






















Item No. 351 1240 02 

Can Prices only be on ordered request ex 

works 






Item No. 351 1240 01 









unit 









Fig. similar 





25µm 

Item No. 351 1240 03 


works 


mill 

F 410TC 



Cross table 


dimensioned 



Base body 


Heat exchanger & Air Conditioner 






Chip conveyor Handwheel 


34 



standard 


· keeps the work area free 

from chips 



PREMIUM-line 

Spindle 

· ISO 40 




· for high rapid speeds 30'000 

min -1 in the X and Y axis and 

24'000 mm/min in in the Z axis 

Machine feet 

· 6 pieces 


machine 



24 tools 


300 mm 


· reduces the set up time 

· Emergency stop push 

button 


button 



accuracy

Type F410 TC 

Item No 351 1240 

€ plus VAT 89'900.00 


Total connected load 35 kW 

Driving motor 13 kW 


Coolant pump 

Spindle seat 

190 watts 





Ø 32 mm 



Tool changer 

± 0.005 mm 


Tool size max. 130 mm 

Tool length max. 300 mm 


Time - tool changing tool to tool 

Travels 

4.9 seconds 

X axis 1'300 mm 

Y axis 680 mm 

Z axis 

Torque motor 

730 mm 

X axis 18 Nm 

Y axis 18 Nm 

Z axis 

Rapid traverse 

18 Nm 

X axis 30'000 mm/min 

Y axis 30'000 mm/min 

Z axis 


24'000 mm/min 

Milling feed (X, Y, Z axis) 

Speeds 

10'000 mm/min. 

Speeds 

Cross table 

10 - 10'000 rpm 


Table length x width 1'700 x 600 mm 


Load (max.) 

Dimensions 

1'000 kg 


Tank capacity 210 litres 








Dimensions 


36 

CNC lathe 

turn L-SERIES 

L 28 .....................38 

L 33 .....................40 

PREMIUM-line 

turn L-SERIES 

L 44 .......................42 

L 440/L 460 ...........46 

L 500/L 520 ........... 50 

PREMIUM-line 

turn S-SERIES 

S 600 .................... 54 

S 500 / S 750 ......... 58

CNC lathes


· Precise manufacturing 

· A high chipping power is attained due to the powerful drive 

· Braced machine bed made of grey cast iron 

· Bed guideways inductively hardened (HRC 42-52) and precision 

ground 

· Elaborate spindle bearing 

· Guaranteed concentricity accuracy of the spindle nose 

less than 0.009 mm 

· Concentricity accuracy of the lathe chuck less than 0.04 mm 

· High-performance, maintenance-free motor 

· Brushless DC drive infinitely variable 


38 

turn 

L 28 

· Controller III 

· Control of the axis 

drives 

· Emergency-stop push button 


· Incremental encoder for spindle positioning (threading) 

· Right-/left handed rotation 

· Ball screw made by 

· Reference switch 

· Easy to maintain protective housing 

· Rear access flap for maintenance purposes 

· Safety switch at the front door 

· Coolant equipment 

· Machine lamp 

· control in slewable housing 

· Two electronic handwheel allow manual 

working 

· Automatic quadruple tool changer 

for small series 

· Servo motor equipped with worm 

gear pair 

· Tool change controlled via CNC 

program 

· Base with coolant system 


· Extractable chip tray 

· Telescopic rail guides 

· Coolant drain

Type L 28 

Item No 350 4110 

€ plus VAT 14'900.00 



Coolant pump 

Machine data 

40 W 

Centre height 140 mm 

Centre width 700 mm 

Turning Ø over lathe bed 266 mm 

Bed width 180 mm 

Spindle speed 30 - 4'000 rpm 

Number of steps 4 steps, infinitely variable 

Spindle taper MT 4 

Spindle hole 26 mm 

Quadruple tool holder seat height 

X axis 

(max.) 12 mm 

Travel 180 mm 

Feed speed 

Z axis 

3'000 mm/min. 

Travel 465 mm 

Feed speed 

Tailstock 

2'500 mm/min. 

Tailstock seat MT 2 

Tailstock - sleeve travel 

Dimensions 

85 mm 

Length x Width x Height (open) 1'885 x 805 x 1'685 mm 

Total weight 420 kg 

Stage 1 2 4 3 

Speed 30 - 300 

rpm 


140 - 1400 

rpm 

300 - 3000 

rpm 

400 - 4000 

rpm 

Torque 98 Nm 21 Nm 9.8 Nm 7 Nm 


· 3-Jaw chuck Ø 125 mm 

· Steady centre MT2/MT4 





for application in the low power 

range is particularly well suited for lathes with 

up to 3 axis and a spindle and distinguishes 

itself by the following properties 




Turning cycles: 

Dimensions 

· Grooving 

· Undercut 

· Machining 

· Thread cutting* 

· Drilling, spot facing* 

· Deep-hole drilling* 

· Tapping with/without compensation chuck* 

· Drilling 



· Precise manufacturing 

· Braced machine bed made of grey cast iron 

· Bed guideways inductively hardened (HRC 42-52) and precision 

ground 

· Elaborate spindle bearing 

· Emergency-stop push button 


· Incremental encoder for spindle positioning (threading) 

· Right-/left handed rotation 

· Ground ball screw spindles 


40 

turn 

L 33 

· control in 

slewable housing 

· Two electronic handwheel 

allow manual working 

· Automatic 6-fold tool 

changer for serial 

production 

· High repeat accuracy 

Motor spindle with encoder 

· Readings recorder for rotary 

movements 

· for highest pitch accuracy 

· Reference switch 

· Two-stage gear ratio for a powerful transmission of the motor power 

· Easy to maintain protective housing 

· Rear access flap for maintenance works 

· Safety switch at the front door 

· Micromaster as frequency converter 


· Control via Controller IV 

· Machine lamp 

· Cable duct centrally via energy 

chain 

· Reference switch of mechanic 

type

Type L 33 

Item No 350 4115 

€ plus VAT 23'900.00 

Features 



Power of the spindle motor 3 kW 400 V ~50 Hz 

Coolant pump 

Machine data 

40 W 



Bed width 187 mm 

Turning Ø over cross slide 140 mm 

Turning Ø in the bed bridge 330 mm 

Number of tools 6 

Spindle speed "L" 80 - 1'200 rpm 

Spindle speed "H" 500 - 3'000 rpm 

Torque spindle motor "L" 36 Nm 

Torque spindle motor "H" 16 Nm 

Spindle taper Camlock D 1-4" 


Quadruple tool holder seat height 

X axis 

(max.) 16 mm 

Travel 165 mm 

Pitch of ball screw 4 mm 

Torque motor 

Z axis 

8.4 Nm 

Travel 600 mm 

Pitch of ball screw 6 mm 

Torque motor 10 Nm 

Feed The indicated feed speed had been determined in the 1/16 step process 

Feed speed 

Tailstock 

2'000 mm/min. 



Dimensions 

120 mm 

Length x Width x Height (open) 1'860 x 1'160 x 1'580 mm 


Transportcost (TPZ1000) 150,00 







for application in the low power 

range is particularly well suited for lathes with 

up to 3 axis and a spindle and distinguishes 

itself by the following properties 





Dimensions 

· Grooving 

· Undercut 

· Machining 

· Tread cutting 

· Drilling, spot facing 

· Deep-hole drilling* 

· Tapping with/without compensation chuck 

· Drilling 


turn 

L 44 


· CNC Controller made by 828 Basic T 

· Spindle and servo motor made by 

· Complete cladding with safety equipment 


· Automatic central lubrication 

· High spindle speed 

· Hydraulic chuck 160 mm; including hard and smooth block jaws 

42 

PREMIUM-line 

· Slewable operating unit 


· Electronic handwheels for X and Z axis 

· Hydraulic tool changer type VDI 30 


· Two-year guaranty included 

Fig. including optional hydraulic tailstock quill

SINUMERIK 828 D Basic T 

Sinumerik 828 D Basic T 

Including 

Our special equipment 



• ShopTurn programming of working steps 




• Extended operating functions 

SINUMERIK Safety Integrated ® 

Highlights 

Sicherheitstechnik - Safety Integrated 

is the comprehensive safety pack for person 

and machine protection, is working extremely 

reliable, efficient and profitable. It guarantees 

safe and practicable operation of the machine 

for all required operating conditions. All safety 

functions fulfil the requirements according to 

SL 2 /PL d and are certified accordingly and 

listed under NRTL. 


result in rapid, situation-related reactions in 


Hydraulic tailstock spindle sleeve Steady rest / follow rest 

Fig. similar 

Block jaws 

· Hard block jaws 

· Smooth block jaws 

Item No. 351 4330 05 

Item No. 351 4330 06 



The all-round talent for lathes 

The SINUMERIK 828D BASIC T masters all 

drilling and milling operations besides 

numerous drilling operations. Of course 

also on the fore-part and surface area of the 

workpiece. At this, the one-time performance 

of the SINUMERIK 828D BASIC T guarantees 

highest accuracy of the workpiece at 

a minimum processing time. 

case of a fault due to the integration of the 

safety functions in the drive and control. 

Among others, the safe monitoring of 

speed, standstill and position are integrated. 

The safe brake management allows antifall 

guard for vertical axis. The securityrelevant 

signals can be linked due to the 

safe, programmable logics without any 

additional hardware. 

· for a rapid processing it can 

be hydraulically run in and 

Steady rest 

extended 

· 10 - 130 mm 

Item No. 351 4330 01 Item No. 351 4330 02 

Coolant and lubricant separator 

Item No. 351 4330 04 

Follow rest 

· 10 - 100 mm 

Item No. 351 4330 03 





Main spindle 

· massive 


Tailstock 

Three-jaw chuck 

44 

turn 

L 44 






· generously dimensioned 

· Carriage with ball screw with 

prestressed nut 

· Hydraulic three-jaw chuck 

Ø 160 mm 

· Simple clamping of workpieces 

Engine bed 

· Deeply ribbed 

· High stiffness and durability 


Hydraulic unit 

Central lubrication system 

PREMIUM-line 

Guideway 

· stable flatbed guideway 

Ball screw 

· ground 


· Hardened (HRC48-52) 

and heat treated 

Machine feet 

· 6 pieces 

· for optimum alignment 

of the machine 

· 8 tool positions 

· hydraulic VDI30 tool 

changer 

· Seat height max. 25 mm 


· Automatically 

· fold-out for easy filling 

· The floating switch identifies 

the volume of the 

oil and releases an automatic 

alarm as soon as it 

falls below the set value

Type L 44 

Item No 351 4330 

€ plus VAT 41'900.00 



Power of the spindle motor 8 kW (S1 mode 7kW) 


Tank capacity 

Hydraulic system 

99 litres 

Motor power 750 W 

Tank capacity 

Machine data 

50 litres 




Turning Ø over lathe bed 446 mm 

Turning Ø in the bed bridge 

Spindle 

520 mm 

Spindle speed 3'500 rpm 

Spindle taper MT 6 


Hydraulic lathe chuck Ø 160 mm 

Jaw chuck passage Ø 40 mm 

Spindle seat 

Tool changer 

Camlock ASA 2-5" 

Hydraulic type VDI 30 


Seat height, seat width max. 20 x 20 mm 

Seat diameter max. 

Accuracy 

25 mm 



X axis 

± 0.005 mm 

Travel 250 mm 

Feed speed 15'000 mm/min 

Ball screw 

Z axis 

25 mm × P5 mm × C3 

Travel 760 mm 


Ball screw 

Tailstock 

40 mm × P5 mm × C3 


Tailstock - sleeve diameter 52 mm 


Dimensions 

165 mm 

Length x Width x Height (open) 2'432 x 2'232 x 1'796 mm 


Transportcost (TPZ3000) 350,00 


· 6 pcs. Machine feet 




Dimensions 



46 

turn L 440 / L 460 

· High precision machine with latest control and 

servo drives 

· New compact structure of the headstock 

· High-speed spindle (4500 rpm) with high-precise, largely dimensioned 

taper roller bearings. 

· Change-over between the two gears is performed pneumatically via 

the air cylinder 

· Headstock structure guarantees minimum noise development. 

· Wide machine bed with double rectangle slideways also for roughing 

work 

· Hardened and ground slide ways 

· Largely dimensioned headstock, travelling on the two guiding ways, 

easy-to-position via carriage and quick clamping 

PREMIUM-line 

· 2 front separately travelling sliding doors incl. integrated window 

· Micro switches prevent starting up the machine if the protecting device 

is not completely closed and thus avoids opening the door 



· travelling operating panel 

· 2 electronic handwheels for manual operation of the X and Z axis 

· Automatic lubrication of the headstock 

· Automatic lubrication of the saddle slide and the cross slide rest 

· Halogen working lamp 

· Heat exchanger for switch cabinet 

· Two-year guaranty included


Highlights 




Chip conveyor 


Including 



















result in rapid, situation-related reactions 


· Pressure 20 bar 


25µm 

Item No. 351 4410 01 


ex works 

· Retrofitting with a chip conveyor 

eases the work and 

saves time 

1.0 meter L440 351 4410 05 

1.5 meter L460 351 4420 05 

Chip carriage 

· Can be bogied and collapsed 

Item No. 351 4410 06 


ex works 

Joystick 










in case of a fault due to the integration of 

the safety functions in the drive and control. 

Among others, the safe monitoring of speed, 

standstill and position are integrated. 






Steady rest / follow rest 

· Linear guide in the X 

and Y axis 

Item No. 3351 4410 02 


works 

Steady rest 

· 20 - 200 mm 

Item No. 3351 4410 03 

Follow rest 

· 10 - 100 mm 

Item No. 3351 4410 04 



Engine bed 



Tailstock 

Three-jaw chuck 

48 


turn L 440 / L 460 

· Engine bed is designed particularly 

wide 

· Ball screw for higher repeating 

accuracy. 

· Efficient integrated heat transfer 

from the switch cabinet 

· Avoids that faults are generated 





accuracy 

· generously dimensioned 

· Carriage with ball screw with 

prestressed nut 

· Hydraulic three-jaw chuck 

Ø 200 mm 

· Simple clamping of workpieces 

Headstock 

Rear side of the machine 



Coolant equipment 

PREMIUM-line 

· Precision bearings 

· Stable structure 

· Smooth running also at 

high spindle speeds 

· Large opening at the 

rear side allows easy 

access for maintenance 

purposes 


· hydraulic VDI40 tool 

changer 



· High power coolant pump 

375 W 

· Tank capacity 100 litres

Type L 440 L 460 

Item No 351 4410 351 4420 

€ plus VAT 51'900.00 54'900.00 


Total connection 20 kW 400 V ~50 Hz 20 kW 400 V ~50 Hz 

Power of the spindle motor 12 kW 12 kW 

Power of the coolant pump 375 W 375 W 

Tank capacity 


100 litres 100 litres 

Motor power 750 W 750 W 

Tank capacity 

Machine data 


Centre height 235 mm 235 mm 

Distance between centers max. 1'000 mm 1'500 mm 

Turning Ø over cross slide 240 mm 240 mm 

Turning Ø over lathe bed 475 mm 475 mm 

Turning Ø in the bed bridge 

Spindle 

710 mm 710 mm 

Spindle speed (chuck-Ø 160 mm) 100 – 4'500 rpm 100 – 4'500 rpm 

Spindle seat Camlock D1-6 Camlock D1-6 

Spindle hole 65 mm 65 mm 

Hydraulic chuck Ø 200 mm Ø 200 mm 

Jaw chuck passage 

Tool changer 

Ø 52 mm Ø 52 mm 

Hydraulic type VDI 40 VDI 40 

Number of tools 8 8 

Seat height, seat width max. 25 x 25 mm 25 x 25 mm 


Accuracy 

32 mm 32 mm 

Repeating accuracy 0.005 mm 0.005 mm 


X axis 

± 0.005 mm ± 0.005 mm 

Travel 260 mm 260 mm 

Feed speed 

Z axis 

15'000 mm/min 15'000 mm/min 

Travel 1'150 mm 1'680 mm 

Feed speed 

Tailstock 

15'000 mm/min 15'000 mm/min 

Tailstock seat MT 4 MT 4 

Tailstock - sleeve diameter 65 mm 65 mm 


Dimensions 

150 mm 150 mm 


Total weight 3'000 kg 3'450 kg 

Dimensions 


Illustrations with optional chip conveyor 






Transport cost (TPZ4000) 

400,00 


turn L 500 / L 520 


· High precision machine with latest control and 

AC servo drives 

· New compact structure of the headstock 

· High-speed spindle (2,300 rpm) with high-precise, largely dimensioned 

taper roller bearings. 

· Change-over between the two gears is performed pneumatically via 

the air cylinder 

· Headstock structure guarantees minimum noise development. 

· At high speeds a thermal expansion is almost avoided contrary to the 

pure gear drive. 

· Stable ball screw with a diameter of 45 mm provides for longitudinal 

movements 

· The hardened and precision-ground ball bearings of the X and Z axis 

mounted in high precision bearings allow most accurate traverse 

movements 

· Bed with double rectangular guiding designed for high rapid traverse 

50 

PREMIUM-line 

· Hardened and ground slide ways 

· Largely dimensioned headstock, travelling on the two guiding ways, 

easy-to-position via carriage and quick clamping 

· 2 front separately travelling sliding doors incl. integrated window 

· Micro switches prevent starting up the machine if the protecting device 

is not completely closed and thus avoids opening 


· 3-jaw chuck hydraulic travelling operating panel 

· 2 electronic handwheels for manual operation of the X and Z axis 

· Automatic lubrication of the headstock 

· Automatic lubrication of the saddle slide and the cross slide rest 

· Halogen working lamp 



Highlights 




Steady rest / follow rest 


Including 





















· Pressure:20 bars 


25µm. 

Item No. 351 4430 01 


works 

Steady rest 

· 20 - 200 mm 

Item No. 351 4430 03 

Follow rest 

· 10 - 100 mm 

Item No. 351 4430 04 


Joystick 





















· Linear guide in the X 

and Y axis 

Item No. 351 4430 02 


works 


Engine bed 



Chip conveyor/carriage 

3-jaw chuck 

52 


turn L 500 / L 520 

· Engine bed is designed particularly 

wide 

· More rapid movement 

· Ball screw drive for higher 

repeatability 

· Efficient integrated heat transfer 

from the switch cabinet 

· Avoids that faults are generated 





accuracy 

· Retrofitting with a chip conveyor 

eases the work and saves 

time 

Chip carriage 

· Can be bogied and collapsed 

· Hydraulic chuck 

· SizeØ 250 mm 

Headstock 

Engine bed 


Chip cleaning 

Guide bearing 

PREMIUM-line 

· Incl. pneumatic automatic 

speed changer 

· Fully automatic mode 

· Shaft of the manual 

gearbox made of sintered 

bronze for high 

accuracy 

· Engine bed designed 

for complete Z travel 

· The actual turning 

capacity of the Z axis 

of other competitive 

machines on the 

market is 10-20% less 

efficient. 


· Type of hydraulic VDI40 

tool changer 


· Easy cleaning of chips 

· Inclined shape along 

the bed is available so 

that the chips directly 

decend towards the 

chip tray 

· The inclined design of 

the door avoids that 

the chips are getting 

caught in the door 

· Coated and manually 

scraped for highest 

accuracy

Type L 500 L 520 

Item No 351 4430 351 4440 

€ plus VAT 75'900.00 93'900.00 



Power of the spindle motor 12 kW 17,5 kW 


Tank capacity 



Motor power 750 W 750 W 

Tank capacity 

Machine data 


Centre height 235 mm 235 mm 

Distance between centers max. 2'000 mm 3'000 mm 



Turning Ø in the bed bridge 790 mm 790 mm 

Max. workpiece weight (incl. tailstock) 2'000 kg 2'000 kg 

Bed width 

Spindle 

405 mm 405 mm 

Spindle speeds 2 steps 80 – 3'500 rpm 80 – 3'500 rpm 

Spindle seat Camlock D1-8" Camlock D1-8" 


Hydraulic chuck Ø 250 mm Ø 250 mm 

Passage 

Tool changer 

69 mm 69 mm 





Accuracy 

32 mm 32 mm 



X axis 

± 0.005 mm ± 0.005 mm 


Feed speed 

Z axis 

15'000 mm/min 15'000 mm/min 

Travel 2'150 mm 3'150 mm 

Feed speed 

Tailstock 

15'000 mm/min 15'000 mm/min 




Dimensions 

150 mm 150 mm 



Siemens 802S 

Dimensions 

base line 




· Chip carriage 



450,oo (TPZ5000) L500 

600,00 (TPZ8000) L520 


turn 

S 600 


· Heavy type 

· CNC Controller made by 828 Basic T 


· Slant bed type 30° for particularly large machining diameter 

· Hydraulic chuck including hard and soft block jaws 

· Simple chip flow into the chip tray 

· Dimensionally stable linear guiding - for maximum static and 

dynamic stiffness, for long durability a overall machining permanence 

54 

PREMIUM-line 

· Hardened and ground ball screws 

· " " servo motors for spindle, X and Z axis 

· All servo motors incl. integrated encoder for highest accuracy 

· Equipment for manual tool measurement 

· Tailstock with hydraulic spindle sleeve 


· Chipconveyor 



Highlights 



C axis 


Including 





















· Tool changer for power 

tools 

· Break disk incl. 2 breaks 

for high accuracy 

Item No. 351 5060 01 


works 

Collet chuck holder 














The safe brake management allows 

anti-fall guard for vertical axis. The 

security-relevant signals can be linked 

due to the safe, programmable logics 




· Collets in sizes 15 - 60 mm 

are optionally available. 

Item No. 351 5060 02 

Note: 

When mounting the collet holder 

eliminates the hydraulic 

feed 


works 


Engine bed 


· 30 degree inclination 


Components and castings 

· ensure stiffness and structural output by 

means of the FEA (Finite-Element-Method) 

absorbs oil 

Hydraulic tailstock spindle sleeve 


Tool measuring probe 

56 

turn 

S 600 


· for a rapid processing it 

can be hydraulically run 

in and extended 

· Separates the lubricant from the 

coolant 

· Renishaw tool measuring 

probe allows measuring the 

tools within the machine 




PREMIUM-line 


· For maximum feed speed 


· Hardened (HRC48-52) 

and heat treated 

Machine feet 

· 6 pieces 


machine 


· Type of hydraulic tool 

changer 


· High capacity of the 

hydraulic oil tank 

· Safety check valve 



· Fold-out for easy filling 

· The floating switch 

identifies the volume 

of the oil and releases 

an automatic alarm as 

soon as it falls below 

the set value

Type S 600 

Item No 351 5060 

€ plus VAT 58'900.00 



Power of the spindle motor 12 kW 

Power of the coolant pump 450 W 

Tank capacity 


140 litres 

Motor power 1.5 kW 

Tank capacity 

Machine data 

60 litres 


Distance between centers max. 460 mm 


Turning Ø over lathe bed 

Spindle 

500 mm 

Spindle speeds 2 steps 4'000 rpm 

Spindle seat Camlock D2-6" 


Hydraulic chuck 

Tool changer 

Ø 215 mm 

Type Hydraulic 


Seat height, seat width max. 25 x 25 mm 


Accuracy 

32 mm 



X axis 

± 0.005 mm 

Travel 215 mm 


Torque motor 

Z axis 

11 Nm 

Travel 520 mm 


Torque motor 

Tailstock 

11 Nm 


Travel 370 mm 

Sleeve diameter 65 mm 

Sleeve hydraulic 

Dimensions 

50 mm 







· Toolholder kit (3 holders for reducing bushes, 1 holder for external 

lathe tool, 5 reducing bushes M12, M16, M20, M25, MT 3) 

· 3 pcs. Lathe tool 

· Quick-action tool holder 



- We imperatively recommend the briefing performed by our specialists. 

Dimensions 


turn S 500 / S 750 


· CNC Controller made by 828D 

· Robust and heavy "Cartridge" spindle system incl. 1 two-row cylindrical 

roller bearing at the front and rear as well as double-sided taper 

bearing in the center 

· Long durability of all bearing due to permanent permanent lubrication 

· All axes with servo motors 

· Direct drive of all axis to eliminate the torsion play or for higher accuracy 

for thread cutting and contour machining 

· Double pretensed ball bearing spindles with small pitch to increase 

the feed force 

· Rapid turret indexing mechanism - releasing and turning process are 

practically taking place at the same time 

· Turret indexing mechanism is performed non-stop bi-directionally 

· Programmable tailstock 

58 

PREMIUM-line 

· Tailstock sleeve is activated by pressing the treadle or with the programm 

· Tailstock body is positioned by means of a control rod engaged by 

the slide 

· Clamping and releasing of the drive rod can be programmed 

· Driven C axis 


· Internal cooling by 20 bars 

· Rod loader prepared 

· Chip conveyor including chip carriage 

· Automatic tool measuring (Renishaw) 

· Part's catcher 

· Hydraulic toolholder 



Highlights 





Including 





















· Separates lubricant from 

coolant 

Item No. 351 5150 01 


works 

Bar loader 



















· Rod diameters 5 - 65 mm 

· Max. length of 1'550 mm 

· Easy-to-operate 

· Flexible 

· Compact 

Item No. 351 5150 02 


works 




Headstock 

· Meehinate cast 

· Cooling ribs towards the 

outside better carry off the 

heat. 

Engine bed 

· One-piece casting 


· 45 degree inclination 


· Meehanite casting with hardness 

HB170 ~ 180 


Programmable tailstock 

C axis 

60 

turn S 500 / S 750 



accuracy 

· Heavy type 

· High stiffness 

· Tailstock can be activated via 

the program or directly controlled 

by the operator by means of 

a standard treadle 

· Hydraulic break disc to 

check the effect of the C 

axis 

· Spindle-servo-motor provides 

for higher resolution 

accuracy at 0.001 ° 




PREMIUM-line 

Guiding 

· All guiding devices are broad rectangular 

guiding devices and provide 

for high stiffness and stability. 

Machine feet 

· 6 pieces 

· for optimum alignment of 

the machine 

· High dividing precision 

and rapid tool change 

· Slewing range, high 

torque and minimum 

stability 

· Duration tool to tool: 0.35 

sec, 

· 180 degree: 1.2 sec 

· Pressure:20 bars 


25µm 


· Fold-out for easy filling 

· The floating switch identifies 

the volume of the 

oil and releases an automatic 

alarm as soon as it 

falls below the set value

Type S 500 S 750 

Item No 351 5150 351 5170 

€ plus VAT 99'900.00 119'900.00 



Power of the spindle motor 17 kW 30 kW 


Tank capacity 



Motor power 1.5 kW 1.5 kW 

Tank capacity 

Machine data 

Centre height 


Distance between centers max. 750 mm 1'250 mm 



Inclined bed 450 450 Spindle 

Spindle speeds 2 steps 4'500 rpm 2'500 rpm 

Spindle seat Camlock ASA 2-6" Camlock ASA 2-8" 


Passage 52 mm 77 mm 

Hydraulic chuck 

Tool changer 

Ø 200 mm Ø 305 mm 





Accuracy 

32 mm 32 mm 



X axis 

± 0.005 mm ± 0.005 mm 


Feed speed 

Z axis 

24,000 mm/min 24,000 mm/min 

Travel 750 mm 1'250 mm 

Feed speed 

Tailstock 

24,000 mm/min 24,000 mm/min 




Tailstock - sleeve travel hydraulically 

Dimensions 

120 mm 120 mm 

Length without / with chip conveyor 3'015 / 4'114 mm 3'015 / 4'614 mm 

Width x Height 1'856 x 2'016 mm 1'856 x 2'016 mm 


Dimensions 



· Toolbox CD made by 

· Soft block jaws 






· 500,oo (TPZ6000) S500 

· 600,00 (TPZ8000) S750 


62 

CNC software 

SYMplus milling ..................... 64 

SYMplus turning ................... 68 

Sopmill ....................................72 

Shopturn ................................73 

CNC controls 

Sinumerik 802 S base line .......74 

Sinumerik 802 D SL ................76 

Sinumerik 828D .......................78 

Sinumerik 828 D BASIC T ........ 80

CNC software and controls

SYMplus milling 

for cost-efficient, time-saving and economic working. 

SYMplus milling is the perfect software add-on for all milling machines made by Optimum equipped with Siemens control. 

CNC software SYMplus milling 358 3850 2'200.00 

· Version 5.2 

Upgrade SYMplus milling - 802 D SL Pro 358 3851 750.00 

· Simulator and post processor 

Upgrade SYMplus milling 358 3856 750.00 

· For Siemens control 828 D 


SYMplus milling : Module SHOP 

The realistically designed machine 

(with noises) will give you the 

feeling to practice very near to 

reality - without any stress 

of a real risk of crash. 

SYMplus milling : Module DIN/PAL 

64 

As training software it helps for rapid introduction in the operation of the 

control Sinumerik 802S. Employees having little CNC experience can learn 

the basics of the DIN programming by using SYMplus and are finally able to 

write and test programs using 802S cycles. In particular SYMplus is an easyto-learn 

2½D-CAD/CAM system which helps you to save programming times, 

to avoid crashes and to reduce the production time. 

The software is subdivided into four modules: 

Practice here typical repetitive sequences 

of action to set up the Sinumerik 802S. 

Also interactively practice the key sequence to 

program the Sinumerik control. 

Complete DIN programs can be edited 

using a guided editor,checked for errors 

and simulated. 

A test module is included 

for your trainees. 

The evaluation is performed automatically. 

Using this module you can learn 

or freshen up the geometric basis 

of DIN-programming. 

There is a context help and graphic 

support for error analysis.

SYMplus milling : Module CONTROL 

Here you can write and simulate programs 

using 802S cycles and commands. 

The clear editor 

allows you to work efficiently. 

Help graphics are available 

for all commands 

and cycles. 

SYMplus milling : Module CAD/CAM - Geometry 

Unprecedented in speed and ease you 

can graphically program workpieces 

using SYMplus even if the drawing 

is not dimensioned according to the 

NCdimensioning. 

Alternatively you can load and 

output CAD contours. 

There are geometric macros 

for rectangles, circles, polygons, 

drilling patterns and text engravings. 

Value entries are immediately 

dynamically converted. 

It is also possible to subsequently 

change any construction 

data within short time. 

It is possible to create symmetric 

contours by mirroring/turning, etc. 

Also measurement geometrics can be 

created with a few mouse clicks. 

Simulator for 802D is available as 

upgrade 

65

SYMplus 

SYMplus 

milling 

milling 

SYMplus milling : Module CAD/CAM - Working plan 

SYMplus milling : Setting up tools, etc. 

66 

Also the processing is determined graphically 

by pictograms. You can very easily 

compare the production strategies and in 

this way, optimize the processing. 

The time calculation will help calculating. 

There are no air chips (the red 

zones indicate the remaining material). 

Collision checks are performed for all tool 

paths. 

The 2D simulation shows lots of details 

in the view from the top such as e.g. 

measurements and the cutting trace of 

each single milling path. 

The 3D simulation will give you the best 

overview of the operations. Also chamfers 

and sinking are easy to detect. 

Tools can be entered geometrically 

including shank and holder - this is 

important for the crash control. 

Depending on the material and 

the operation mode you can save the 

cutting data for each tool. 

You can also save the preferred plunging 

strategy for pocketing (here helical can be 

preset with max. 5°). 

The tools can be individually 

configured in magazines. 

The NC program for the 802S is created by 

a mouse click. The post processor for the 

control 802D is available as part of an 

upgrade. Other post processors are available 

upon request. 

The data transfer is directly performed 

from the SYMplus to the control of the 

machine.

SYMplus milling : CAD/CAM functionality at a glance 

Geometry 

• Interactive contour setting via pictograms. Any contour, 

rectangle, circle, polygon, drilling pattern, text 

• Constructions of variants to simply change contours, 

bidirectional CAD interfaces (DXF, IGES) 

• Measuring functions, 3D display of the construction at any point in time 

incl. calculation of volumes and masses 

Working plan 

• Strategies reducing the production time by detection of residues over the 

whole processing, working with any raw parts 

• Face milling, surface milling (pockets,islands), contour parallel or shaded with different plunging strategies (helical, ramp, vertical), 

contour milling, chamfering, grooving, engraving text, handwheel (teaching), clamping, drilling, sinking, grinding, threading 

• Comprehensive collision check, taking the clamping devices into account 

• 2D and 3D simulation with common types of machines, real time, preview of single records, magnifying glass 

• Time calculation for the calculation and to optimize the working plan, automatically created tooling sheet 

• Post processor(s) to generate NC programs for your control 

Tool management, data transfer 

• Tool management (geometric and technological, depending on the material) 

• NC editor for easy editing (copying, cutting, searching, replacing) 

• Bi-directional data transfer via the serial interface(RS232) 

SYMplus milling : Versions, licenses, delivery volume 

• SYMplus Milling is available in the following languages: German, English, French, Spanish, Italian, Dutch, Polish, Hungarian and 

Slovakian. Other languages are available upon request. 

• SYMplus will be delivered on CD-ROM. The license is protected by a USB dongle. The software package includes a manual and a 

4-coloured exercise book of more than 130 pages. 

• The software also always includes a SIEMENS post processor (matching the control of the F100 CNC resp. F 100 TC CNC) to automatically 

generate the NC programs for your machine. A simulator for the control SINUMERIK 802S and an RS232 interface to transfer 

the data is also integrated by default. Additional post processors and/or simulators are optionally available. 

SYMplus milling : System requirements 

• Commercial PC from e.g. Intel Pentium® IV on with min. 2 GHz 

• Operating system Microsoft Windows® XP/Vista/7 

• Screen resolution 1024x768 

• OpenGL - compatible 3D graphic card, e.g. GeForce 7xxx/8xxx/9xxx (128 MB) 

• Main storage: Microsoft Windows® 2000/XP 512 MB, Microsoft Windows® Vista/7 1 GB 

• about 400 MB free hard disc storage for system data 

• PC keyboard and mouse, CD-ROM or DVD drive 

• Sound card and loudspeakers 

67

SYMplus turning 


CAD/CAM system including 802S training suitable for shops. 

SYMplus turn is the ideal software supplement for the CNC lathe made by OPTIMUM. 

CNC software SYMplus turning 358 3852 2'200.00 

· For Siemens control 802S base line 

· Version 5.2 

Upgrade SYMplus turning 358 3854 750.00 

· For Siemens control 828 D 


SYMplus turning : Module SHOP 

The realistically designed machine (with 

noises) will give you the feeling to practice 

very near to reality – 

without any stress of real risk of crash. 

SYMplus turning : Module DIN/PAL 

68 

Practice here typical repetitive sequences 

of action to set up the Sinumerik 802S. 

Also interactively practice the key sequence to 

program the Sinumerik control. 

Complete DIN/PAL programs can be 

edited using a guided editor, checked 

on errors and simulated. 

A test module is included for your trainees. 

The evaluation is performed automatically. 

As training software it helps for rapid introduction in the operation of 

the control Sinumerik 802S. Employees having little CNC experience 

can learn the basics of the DIN programming by using SYMplus and 

are finally able to write and test programs using 802S cycles. 

In particular SYMplus is an easy-to-learn CAD/CAM system which 

helps you to save programming times, to avoid crashes and to reduce 

the production time. 

The software is subdivided into four modules: 

In this module it is possible to 

learn or freshen up geometric 

basisof the DIN/PAL programming. 

There is a context help and graphic 

support for error analysis.

SYMplus turning : Module CONTROL 

Here you can write and simulate 

programs using 802S cycles and 

commands. 

The clearly arranged editor 

allows you working efficiently. 

Help graphics are available 

for all commands and 

cycles. 

SYMplus turning : Module CAD/CAM - Geometry 

With unprecedented speed and ease you can 

graphically program workpieces using SYMplus 

even if the drawing is not dimensioned 

according to NC dimensioning. 

Alternatively you can load and 

output CAD contours. 

Geometry macros are available among 

others for grooves and undercuts. 

For thread undercuts a table according 

to DIN76 is stored. 

Value entries are immediately 

dynamically converted. 

It is also possible to 

subsequently change any construction 

data within short time. 

Fit sizes (about 48h7) can be directly 

entered, average tolerance is 

automatically proposed as nominal 

dimension 

Simulators for all other 

controls upon request 

(e.g. SINUMERIK 840D, 802D). 

69


SYMplus turning : Module CAD/CAM - Working plan 

SYMplus turning : Setting up tools, etc. 

70 

Also the processing is determined 

graphically by pictograms. You can very easily 

compare the production strategies and in this way, 

optimize the processing. 

The time calculation will help calculating. 

There are no air chips (the red zones indicate 

the remaining material). Collision 

checks are performed for all tool paths. 

The 2D simulation shows lots of details 

such as e.g. allowances. Here it is also pos 

sible to measure the workpiece 

The 3D simulation will give you the best 

overview of the operations. 

Tools can be geometrically entered incl. 

setting angle, shank and seat – 

this is important for the crash control. 

Depending on the material and 

the operation mode you can save the 

cutting data for each tool. 

The tool can be released or 

blocked for different treatments. 

Finally the turret is equipped. Each 

equipment can be individually saved. 

The NC program for the SIEMENS control is 

created by mouse click. 

(Post processors for lots of other CNC 

controls are also optionally available). 

The data transfer is directly performed from 

the SYMplus to the control of the machine.

SYMplus turning : CAD/CAM functionality at a glance 

Geometry 

• Interactive contour setting via pictograms, any contour routings, cylinder, stage 

pins, tubes, grooves, 

• Constructions of variants to simply change contours, bidirectional CAD interfaces 

(DXF, IGES) 

• Measuring functions, 3D display at any point in time of the construction incl. 

calculation volumes and masses 

Working plan 

• Strategies reducing the production time by detection of residues over the 

whole processing, working with any raw parts 

• Roughing plane and transversal finishing, engraving, punch roughing, cutting-off, drilling, threading, thread turning, handwheel 

(teaching), re-chucking 

• Comprehensive collision control 

• 2D and 3D simulation, real-time, single block preview, magnifying glass 

• Time calculation for the calculation and to optimize the working plan, automatically created tooling sheet 

• Post processor(s) to generate NC programs for your control 

Tool management, data transfer 

• Tool management (geometric and technological, depending on the material) 

• NC editor for easy editing (copying, cutting, searching, replacing) 

• Bi-directional data transfer via the serial interface(RS232) 

Versions, licenses, delivery volume 

• SYMplus turning is available in the languages German and English. Other languages are available upon request. 

• SYMplus will be delivered on CD-ROM. The license is protected by a USB dongle. The software package includes a manual and a 

4-coloured exercise book of more than 130 pages. 

• The software also always includes a SIEMENS post processor (matching the control of the Optimum machines) to automatically 

generate the NC programs of your machine. A simulator for the control SINUMERIK 802S and an RS232 interface to transfer the 

data is also integrated by default. Additional post processors and/or simulators are optionally available. 

System requirements 

• Commercial PC from e.g. Intel Pentium® IV on with min. 2 GHz 

• Operating system Microsoft Windows® XP/Vista/7 

• Screen resolution 1024x768 

• OpenGL - compatible 3D graphic card, e.g. GeForce 7xxx/8xxx/9xxx (128 MB) 

• Main storage: Microsoft Windows® 2000/XP 512 MB, Microsoft Windows® Vista/7 1 GB 

• about 400 MB free hard disc storage for system data 

• PC keyboard and mouse, CD-ROM or DVD drive 

• Sound card and loudspeakers 

71

Shop Mill 

ShopMill is a tailored technology package for all standard CNC milling machines used worldwide. 

The main focus of these machines is on the production of individual parts and small series. ShopMill offers a simple operation of the 

machine tool suitable for skilled workers. 

All operating actions are supported by help graphics. 

The functions in the manual mode allow rapid, practice-oriented setting-up of the machine for the operation. These are in particular 

determining the workpiece position in the machine as well as maintaining and dimensioning of the used tools. 

For the programming, ShopMill is offering two different programming tools. 

· The DIN/ISO editor serves to create DIN/ISO programs on the machine as well as 

to correct externally created DIN/ ISO programs. 

· The working plan editor serves for graphic programming on the machine. 

Thus, ShopMill offers a uniform control configuration which covers all worldwide 

required fields of application without subsequent commissioning efforts: 

· Simple user interface for all machine functions 

· DIN/ISO programming on the machine or offline via CAD/CAM system 

· Graphic programming 

· Mould making applications 

· Measurement functions 

ShopMill - Highlights 

72 

Shop Mill 

· Flexible programming by graphic interactive programming inputs 

(without DIN/ISO knowledge) or textual programming inputs with 

practical cycles also for the use in the tool and mould making 

· User-friendly operation by practice-oriented setting-up and measuring 

functions, clearly arranged tool management and 3D simulation 

· Increase in productivity by supporting PC software for production 

planning without machine scheduling

ShopTurn 

In ShopTurn machines are rapidly set up and workpieces and tools are rapidly measured. The operating and programming software 

ShopTurn distinguishes itself by a graphically supported programming and working schedule preparation, by means of 

which it is possible to manufacture a workpiece even without knowledge of DIN/ISO programming commands. 

It is possible to call a graphic overall representation of the workpiece from the working plan by a push of a button. With the help 

of this dynamic line graphic it is possible to rapidly identify and correct programming errors. 

Special advantages: By means of simulation it is possible to test the created working plan. During the simulation run, the productive 

time of the turned part is determined simultaneously. In this way, it is possible to program and simulate the workpiece in 

short time after the inquiry from the drawing using ShopTurn and in addition to create a price statement starting from the determined 

productive time: time saving for the customers. 

ShopTurn - Highlights 

The following basic elements are available: 

· Straight line X/Z also with C axis 

· Incline in X/Z or under angle, also with C axis 

· Circle parametrizable by radius / endpoint or centre 

Manual functions/Set up functions 

Measuring workpiece > Scratching workpiece in Z axis 

Measuring workpiece > Measuring tool using Tooleye 

Measuring tool by scratching 

Shop Turn 

Automatic functions 

Block scan (also on individual holes of a drilling template) 

Sequence (automatic operation) 

Working plan test (Dry-Run) 

Restarting at the contour 

Block search 

Operator Panel OP 010 with ShopTurn mask 

Other functions 

The step-by-step creating of a working plan allows you to characterize each step by easy-to-understand 

icons, working plan creation without DIN/ISO knowledge simple modifying, inserting and removing of special 

commands (e.g. M functions) 8 inserting of transition elements, step-by-step processing (single step) 

Other options 

Easy-to-understand help graphics for each cycle 

Scale drawing graphic for input support 

Graphic working plan test / test run 

Creating / reading and processing of complete DIN/ISO programs 

Technology input workpiece definition for each working plan step 

is possible 

Tool and wearing data for up to 128 tools 

73

Sinumerik 802 S base line 

SINUMERIK 802S base line, the CNC made by Siemens for applications 

in the low power range is excellently suitable for 

lathes and milling machines with up to 3 axis and one 

spindle and distinguishes itself by the following features 

of: 

· Extremely easy-to-operate and simple programming 



The perfect control for starting: 

· Easy-to-operate and to program 

· Rapid, easy setting-up of tools and workpieces 

· Cycle and contour-supported programming 

The CNC control for different applications: 

Sinumerik 802 S base line 

The ideal CNC for standard applications 

· Controls up to 3 axes and 1 spindle 

· Complete unit of compact dimensions 

· Maintenance-free, since it is working without batteries and fans 

· Easy connection by pulse/direction interfaces (feed axes) resp. 

± 10 V analogue interface (spindle) 

· Standard solution with worldwide service for different applications 

The SINUMERIK 802S base line offers you lots of advantages: 

· Easy CNC programming in DIN 66025 

· Easy measuring of tools by scratching 

· Contour elements as programming aid 

· Cycle support for complex applications 

· Spindle pitch error, batch and measuring system error compensation 

for precise processing results. 

*depending on the machine type 

74 

For Optimum machines 

M2 CNC 

M3HS CNC 

M4 CNC 

M4HS CNC 

F 100 CNC 

L 28 CNC 

L 33 CNC 


· Grooving 

· Undercut 

· Machining 

· Thread cutting* 

· Drilling, spot facing* 

· Deep hole drilling* 

· Tapping with/without compensation chuck* 

· Drilling 


· Deep hole drilling 

· Thread cutting with/without compensation chuck 

· Row of holes – circle 

· Row of holes – line 


· Milling of pockets, grooves and circular pockets 

Other features: 

· Processing from external – also processes larger CNC programs via 

the RS 232 C (V.24) interface 

· Extremely robust – due to compact design 

· Powerful PLC – for perfect adaptation to the machine tool (SIMATIC 

S7-200 compatible) 

· 256kb program memory

Tool corrections 

Programming 

· Program entry according to DIN 66025 

· High level language elements and R parameters for modular and efficient 

programming 

· Graphic programming by means of contour routing support 

· Integrated turning and milling cycles with graphic input masks 

· Teach in (Optional) for program entry by means of handwheels or 

direction keys 

Tool management 

· 15 tools and 30 cutting edges 

· Tool length compensation 

· 2D tool radius compensation 

· Measuring cycles for easy workpiece and tool measurement 

Dimensions 

· 3 servo axis (pulse/direction interface, 5V difference signals) and 1 

spindle (±10 V) 

· 8" LCD flat screen (monochrome) 

· 256 Kbyte part program memory 

· Handwheel function (max. 2 handwheels) 

· Serial interface RS 232 C 

· Operating panel front of IP65 type 

· 12 customer keys with LED can be freely allocated and determined 

· 48 digital inputs and 16 digital outputs are integrated 

· Extension module with 16 digital inputs and outputs each (max. 2 

pieces) 

· Emergency-stop button can be integrated 

· PLC with ladder diagram programming 

· Look Ahead function 

· Up to 15 tools, 30 cutting edges 

· Calculator function 

· Servo trace for axis diagnosis 

· 2 languages can be switched over online 

· Operating software with 11 languages (English, German,French, 

Italian, Spanish, Chinese simplified, Polish, Russian, Czech, Turkish 

and Hungarian) 

75

Manual tool measurement in the JOG mode 

· Graphic support for measurement of tool length and tool diameter 

· Simply have the spindle turn, touch the workpiece with the tool and 

enter the position of the edge 

· The tool correction is automatically calculated and taken over to the 

tool list 

Automatic tool measurement in the JOG mode 

· Simply move the tool close to the measuring probe and press the 

button "Start". The tool geometry is automatically determined by the 

control 

· Calibration of the tool measuring probe also with graphic instructions 

for the individual working steps 

Tool list and tool life monitoring 

· Tool geometry and wear in a mutual list 

· Symbol for tool type milling cutter resp. drill bit 

· Individual password protection, e.g. allowing max. 0.5 mm as input 

value for tool wear in order to avoid collisions 

· Tool life monitoring and monitoring of the number of pieces already 

in the standard 

Workpiece measurement 

The SINUMERIK control offers all necessary functions 

for tool and mould making with 3-axis. 

· Graphic support to set the zero point of the workpiece 

· Select via dialogue at which zero point offset the result shall be 

entered, e.g. G54 

· Direct jumping between the mask to the workpiece measurement 

and the list of the zero point offset – check results in shortest time 

Sinumerik 802 D SL 

The SINUMERIK 802D solution line is an operating panel control, which combines 

all components of a CNC control (NC, PLC, HMI) in one unit. With up to 

5 axis (to are possible as spindles) it is the ideal control for lathes and milling 

machines in the low and medium power range. 

The properties of the proven SINUMERIK 802D are combined with the advantages 

of the new drive concept SINAMICS S120 to a new future-oriented unit. 

With the SINUMERIK 802D sl you put on: 

76 

For the Optimum machine 

F 100 TC-CNC 

· High efficiency and flexibility 

by innovative technique for planning and drives 

· Easy-to-operate and simple programming 

by the proven DIN programming supported by comprehensive programming 

aids (cycles, contour lines) and by ShopMill/ShopTurn-based setting 

up 

· Perfect handling 

by using commercial CF cards (64 MB up to >1 GB) 

for saving, transmitting and processing of part programs 

Surface milling of the raw part in the MDA mode 

· Dialogue-based entry of processing parameters complete with tool, 

feed, spindle and processing strategy 

· Need to create processing without a part program: The program is 

automatically created by pressing the OK key 

· It is possible to save the MDA records as program 

Handling of part programs 

· Handling of part programs in the same way as on a PC with functions 

such as copying, inserting, renaming 

· Before editing it is possible to rapidly check the first rows of a part 

program in the preview window 

· All part programs on the machine due to a giant user memory: 3MB 

standard 

· Programs can be easily recognised by clear text names 

· Sub-directories available 

Scope of service 

Input voltage 24 V DC 

Power consumption, max. 5 W 

Network failure bridging operation 3 ms 

Protection class according to DIN EN 60529 Operating panel front 

(IEC 60529) 

IP54

CF card function included by default 

· Slot the CF card directly at the front side of the control panel, no 

adapter required 

· Hot plug-in of the card which is immediately recognised 

· Cover can be closed when card is inserted, allowing optimum protection 

of the card 

· Processing of the card (DNC mode) without loss of speed compared 

with programs in the NC memory 

Simulation of programs 

· Graphic simulation of the tool path to check the part program 

before execution 

· Clear presentation by using different colours: Rapid traverse = red, 

Feed = blue 

· Hint: It is possible to show the result of the simulation within shortest 

time using the trial run feed 

Programming with G code 

· Complete G code editor. Easy programming by using the functions 

copy , insert, delete, search, numbering automatically / re-numbering 

blocks 

· Programming according to DIN66025 and in the ISO dialect including 

ISO cycles. Mixed programming using the commands G290/ 

G291 is available 

· Unlimited number of programmable zero point offsets, scaling, mirroring, 

rotating using the commands TRANS, SCALE, MIRROR, ROT 

· R parameter 300 predefined calculating variables in the floating 

point format, e.g. G0 X=R100 Y=R101 

· User variables including name display in clear text. Local user data 

can be defined with name and type 

· System variables access to tool corrections, axes positions, measured 

values, etc., e.g. R1=$AA_MW[X] for position of the X axis in 

the workpiece coordinate system 

· Combination of variables. Calculating operations: + - * / sin cos exp, 

logic operations: == >= etc. e.g. G1 X=R1 Y=30*SIN(R1) 

Technology cycles for standard operations 

· Milling, planing, contour milling, squared pocket and cones, circular 

pockets and cones, oblong holes on a circle, grooves on a circle, 

circular grooves, thread milling 

· Drilling centering, drilling, reboring, rubbing, deep hole drilling, 

thread drilling, drilling pattern line / circle 

Contour calculator 

· Easy input of the workpiece geometry: "Painting by numbers" as for 

ShopMill 

· Determining contours is also possible with lots of unknown intermediate 

values 

· By clicking on the button "Re-translation" it is possible to subsequently 

modify the input values in the dialogue mask, e.g. in order 

to modify radii and chamfers 

Integrated calculator 

· Application example: Modifying the zero point offset G54 for the X 

axis 

· Selecting input field in the offset table, then press “=“ on the CNC 

keyboard in order to open the calculator. The current value is taken 

over 

· Performing calculation and saving the result again in the input field 

of the offset table 

· No calculation or typing mistake 

Integrated user manual 

· Documentation for operation & programming directly on board 

· Displaying the contents by pressing the help key on the CNC keyboard 

· Context sensitive help: Pressing the help key if the cursor is on tab 

of a cycle parameter. The corresponding page of the user manual 

opens up 

Powerful functions for operations using the 4 th axis 

· Full functionality for the machining centre with rotary table and 

dividing attachment 

· Processing lateral areas: Programming run of any groove simply 

referring to the wrapped off, plane shell area of a cylinder. 

Subsequently the function TRACYL transforms the processing step 

automatically to linear and round axis movement 

· Other typical applications: Several workpieces are clamped on a 

dividing attachment, 4 axis part programs of the CAD-CAM systems 

· TRACYL and 4 axis interpolation are standard operations 

Maintenance-free operation and comfortable diagnosis 

options 

· Particularly reliable since SINUMERIK 802D sl is not equipped with 

hard disc, battery or fan 

· Complete data backup on CF card including all drive data by pressing 

one single key 

· SPS ladder diagram with two windows and E/A status. Complete 

comfort comparable to working on a PC allowing zooming, searching 

symbol information and referencing 

Remote diagnosis 

· RCS802 software for PC for remote diagnosis via serial interface. 

Even via Ethernet when using 802D sl 

· Also for networking of the PC 

with several machines only one 

PC licence for remote diagnosis 

via Ethernet is required 

· Hint: Remote diagnosis function 

is useful as screenshot on the 

PC also for training purposes 

77

Sinumerik 828D 

High performance CNC control for maximum accuracy and processing speed 

SINUMERIK 828D is a panel-based CNC control for demanding applications 

on lathes and milling machines as they are typically used in the 

shop. They combine CNC, PLC, operating and axis control functions on 

a compact and robust unit which fits in each operation panel housing. 

There are two variants for the horizontal and vertical installation. 

With its powerful CNC functions the SINUMERIK 828D sets new benchmarks 

in the class of compact CNCs. Thanks to a comprehensive CNC 

Compact 

Maximum power with most compact dimensions: 

· 10.4" colour display 

· QWERTY CNC standard keyboard 

· USB, CF card, Ethernet at the panel front side 

Powerful 

High performance CNC functions 

· 80bit NANOFP accuracy 

· Technology package SINUMERIK MDynamics with the new function 

Advanced Surface 

· Clearly arranged tool management 

· Powerful kinematic transformations 

Simple 

Simple programming 

· ShopMill / ShopTurn - shortest programming times for individual 

parts and small series 

· programGUIDE- shortest program runtimes and maximum flexibility 

for large batch sizes 

· ISO dialect – optimum CNC program compatibility 

78 


F 110 TC 

F 150 TC 

F 210 TC 

F 310 TC 

F 410 TC 

S 500 

S 750 

Sinumerik 828D 

programming package the Sinumerik 828D is perfectly prepared for all 

worldwide CNC consumption markets. 

Simple 

· Easy commissioning 

· Easy Archive – optimum application updates 

· Easy Extend - user-friendly extension of machine components 

Simply brilliant 

· Animated elements - unique graphic visualisation 

· Integrated online help - rapid relevant help 

· Easy Message – Transfer of the machine status by SMS 


Minimum block cycle time ~6 ms 

CNC main storage 3 MB 

Maximum number of tools/cutters 128/256 

Maximum number of axes/spindles 6

CNC operation in the manual mode (JOG) 

TSM universal cycle 

A universal cycle is available in the setting mode for the most frequently used machine functions: 

• Tool change with direct access via the tool table (T) 

• Spindle speed and –direction (S) 

• M functions (M) 

• Activating of zero offsets 

Turning cycle 

In the setting mode a comfortable turning cycle is available. Using this cycle 

it is for instance possible to turn smooth clamping jaws. 

It is possible to preset the following parameters: 

• Roughing resp. finishing 

• Undercut for smooth clamping jaws 

Measuring workpiece 

You can measure the workpiece as follows: 

• Reference tool 

Zero point offsets 

The following adjustable zero point offset are at your disposal: 

• A basic offset 

• Maximum 99 zero point offsets (G54, G55 ...) 

• Each zero point offset with axis rotation and fine offset 

Tool management 

Tool table 

You can manage tools including their complete use data in the tool list. 

The maximum number of tools/cutters amounts to 128/256 

• The function loading allows to assign the tools to the required magazine positions. 

• You can store the following data for each tool: 

– Tool type: e.g. roughing, finishing, engraving, drilling and milling tools 

– Clear tool name in clear text, example: ROUGHING_80GRAD 

– Max. 9 cutters for each tool 

– Tool lengths and cutting insert geometry 

– Point angle for drilling and number of teeth for milling tools 

– Spindle turning direction and coolant (Step 1 and 2) 

• Direct taking over of the tool from the list to the program resp. to measurements 

Monitoring service life and number of pieces 

Using the SINUMERIK 828D you can monitor the service life of your tools and the 

number of substitutions. You can assign clear names to your tools instead of less significant 

numbers. At the least when reading the CNC program you will appreciate this comfort. 

• Monitoring contact time (T) in minutes or number of exchanges (C) 

• Early warning threshold for making available new tools in time 

• If the required tool is not in the magazine the SINUMERIK 828D prompts you to change it manually. 

Spare tools 

If required you can also manage spare tools (replacement tools) with the SINUMERIK 828D. Tools of the same name are created as 

spare tools. In the column ST the spare tools are marked with an ascending number. 

79

The SINUMERIK 828D BASIC T is the perfect entry into the class 828D 

and together with SINAMICS drives and motors precisely tailored for the 

demands of modern standard lathes. 

The SINUMERIK 828D BASIC T controls all drilling and milling operations 

80 


L 44 

L 440 

L 460 

L 500 

L 520 

S 600 

Robust and maintenance-friendly Sinamics drive 

In addition to new CNC Siemens is offering a multiple axis drive with 

the new Sinamics S120 Combi which is tailored to the demands of 

compact standard machines in the same way as the CNC controls. 

Robustness is an important feature for the Combi drive. In order to 

guarantee this among others the supply unit as well as the three to 

four motor modules are integrated in one housing. In this way, on the 

one hand the number of cabling interfaces is decreased, on the other 

hand a mutual cooling element provides for optimum heat dissipation 

– even if one of the performance parts is under full load. If the 

machines are used in tropical environmental conditions, the drives 

have to withstand tension and frequency variations in the power 

network without malfunctions beside heat resistance and condensation 

tightness. The Sinamics S120 Combi was also designed for these 

conditions. 

The Sinumerik 828D Basic T is already integrated in the training 

package SinuTrain for Sinumerik Operate. In this way it is possible 

to learn and deepen the operation of a lathe with the latest control. 

Furthermore, SinuTrain is also suitable for performing the programming 

offline. At this, it is possible to use the established programming 

methods Sinumerik-CNC programming language, ISO-Code 

programming as well as the step sequence programming ShopTurn in 

the same way as on the real CNC in the machine. 

With this type Siemens Drive Technologies complements its portfolio 

of controls in the compact class Sinumerik 828D. With the Sinumerik 

828D for demanding lathes and milling machines in the workshop , 

the Sinumerik 840D sl for premium applications and the Sinumerik 

802 family for standard machine applications make available a complete 

spectrum of machine tool controls for all CNC requirements. 

Sinumerik 828D BASIC T 

The all-round talent for standard lathes 

besides numerous drilling operations. Of course, also on the fore-part 

and surface area of the workpiece. At this, the one-time performance of 

the SINUMERIK 828D BASIC T guarantees highest accuracy of the workpiece 

with minimum processing time. 

High tech for the compact class 

Modern processor technique and software architecture are the basis 

of the 80-bit NANOFP accuracy (80 Bit floating point precision). From 

the software point of view it is possible to attain accuracy values in 

the range of microns (µm). Thus the accuracy which can be attained 

practice is not limited control technically , but it is determined by the 

options of the mechanical components. Beside the high accuracy the 

Sinumerik 828D Basic T furthermore allows very flexible use since it 

can also perform drilling and milling processes beside numerous turning 

operations. With intelligent kinematic transformations between 

the spindle and the X-axis it is even possible to perform different 

milling and drilling operations on the face and lateral surfaces of the 

workpiece. The Sinumerik 828D Basic T is equipped with Sinumerik 

Operate, a comfortable CNC user interface which allows performing 

safe and intuitive programming and setting up processes. 

The function "Easy Message" is a special feature. In this way, the 

responsible employee is informed via SMS about all important process 

data regarding production. If a machine requires new raw parts or a 

lathe tool attained the limits of its lifetime the Sinumerik 828D Basic T 

can send a corresponding information via SMS. In this way, the productivity 

of the machine is further increased. 


Input voltage DC 24 V, + 20 %/- 15% 

Power consumption, max. 60 W 

Network failure bridging operation 3 ms 

Protection class according to DIN EN 

60529 (IEC 60529) 

Operating panel front IP65 

(with closed front cover) 

PPU IP20 (rear)

Overview 

Compact, strong, simple - just brilliant 

The compact, operating panel based CNC control SINUMERIK 828D 

BASIC T is offering a maximum of robustness and maintenancefriendliness. 

Powerful CNC functions coupled with a unique 

80-bit NANOFP accuracy providing highest workpiece accuracy 

with minimum operating time. Thanks to a flexible CNC programming 

language as well as a unique working step programming ShopTurn/ 

ShopMill, it is possible to program and edit parts for mass production 

as well as individual components with the highest possible efficiency. 

Preconfigured technology-specific system software and 

unique service functions reduce the commissioning costs 

and the service to an absolute minimum. 

Advantage 

· Compact, robust and maintenance-free operating panel CNC with 

firm system software for the technology turning 

· Highest operating precision with 80-bit NANOFP accuracy 

· New user interface SINUMERIK Operate, continuous for SINUMERIK 

840D sl 

· Intelligent kinematic transformations for the milling and drilling 

operations on the front and lateral surfaces of the workpieces 

· ShopTurn: shortest programming time when producing individual 

parts and small series 

· programGUIDE: shortest operating time and maximum flexibility 

when producing parts for mass production 

· Unique spectrum of technology cycles – from the operation of any 

turning and milling contours with detection of residual material up 

to process measurement 

· Animated elements: unique operating and programming support 

with moving image sequences 

· Most modern data transfer via CompactFlash Card, USB stick and 

factory network (Ethernet) 

· Easy Message: maximum machine availability by process monitoring 

via text messages (SMS) 

Function 

· 2 operating panel types for horizontal and vertical operating panel 

housings 

· Integrated QWERTY-CNC standard keypad with shortstroke keys 

· CompactFlash Card, USB and Ethernet interface on the operating 

panel front 

· Additional Ethernet interface on the CNC rear side for firm factory 

networking 

· Integrated PLC on the basis of the instruction set of the SIMATIC 

S7-200 with ladder diagram programming (Ladder Steps) 

· E/A interface is based on PROFINET for the connection of the PLC 

peripherals and machine control panel 

· Licensing CNC options 

· Up to 5 axis/spindles 

· 1 processing channel/group of operating modes 

· Integrated tool management with tool lifetime control 

· Management of spare tools (optional) 

· User images can be projected Easy Screen 

· Integrated data archiving procedure for simple data update 

· Provision of repair of deficiencies for 24 months from the 2nd commissioning 

on for all equipment components according to the RSV 

work description 

Integration 

It is possible to connect the following components to the SINUMERIK 

828D 

BASIC T: 

· Up to 2 electronic handwheels 

· Mini handheld unit with handwheel 

· Up to 3 peripheral modules PP 72/48D PN or PP 72/48D 2/2A PN 

· Machine control panel MCP 310C PN or MCP 483C PN 

· GSM/GPRS modem 

· Drive system SINAMICS S120 Combi via DRIVE-CLiQ 

81

CNC Accessories 82

1 

2 

3 

Starter kit - CNC 

1 

Fig.: Device for height 

adjustment 

2 

Fig.: Parallel spacer 

Fig.: Assembly and 

tool setting aid 

5 Fig.: Quick-action drill 

chuck 

6 Fig.: Collet chuck fixture 7 

8 

Fig.: Collet kit 

9 Fig.: Surface milling cutter seat 10 Fig.: Surface milling 

cutter 

11 Fig.: Draw-in bolt 12 Fig.: Tool deposit 

Starter kit BT 40 

Item No 353 6105 

€ plus VAT 1'390.00 

Consisting of: 

1 device of height adjustment 

· Analogue type 

· For rapid and easy determining of the reference point in the 

Z axis and/or to set the tools “zeroing” (e.g. for milling or 

drilling) without damaging the workpiece 

· Positioning device for height adjustment on the machine 

table or the workpiece and start machining the springmounted 

touch surface with the tool 

· Housing height 50 mm 

1 kit of parallel spacers 

· Superfinished, accuracy of 0.01 mm 

· Length 150 mm 

· Width 8.5 mm 

· 18 pcs Sizes 2 x 14 mm/2 x 16 mm/2 x 20 mm/2 x 24 mm /2 

x 30 mm/2 x 32 mm/2 x 36 mm/2 x 40 mm/2 x 44 mm 

· Plastic case 

1 assembly and tool setting aid 

· For easy and exact setting of the tools 

· Weight 13 kg 

· Vertical seat for tools with taper shank 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

1 milling chuck - BT 40 SLA 20 - 90 

· To seat the 3-D push button 

· Lateral seal 

· Lateral clamping surface 

1 quick-action drill chuck 0 - 13 mm - BT 40 

· Including hook spanner for closing 

2 pcs collet fixture BT 40/ER 32 

· Accuracy 0.005 mm 

1 pc collet kit ER 32 

· 18 collets 3 - 20 mm 

1 adapter Morse taper BT 40 - MT 3 

1 surface milling cutter seat - BT 40 

· 27 mm 

4 

Fig.: Milling chuck 

Fig.: 

Adapter Morse taper 

1 surface milling cutter Spare cutting inserts (10 pcs) 

· 63 mm Item No 353 0196 

· Hole 27 mm € 95.00 plus VAT 

6 draw-in bolts BT 40 - 40 x 45 0 

1 tool deposit for BT 40 tools 

· Dimensions L x W x H: 595 x 143 x 225 mm 

83

Device for height adjustment 353 6180 219.00 

· Analogue type 

· For rapid and easy determining of the reference point in the Z axis 

and/or to set the tools “zeroing” (e.g. for milling or drilling) without 

damaging the workpiece 

· Positioning device for height adjustment on the machine table or 

the workpiece and start machining the spring-mounted touch surface 

with the tool 

· Housing height 50 mm 

Parallel spacer kit 353 6191 139.00 

· Superfinished, accuracy of 0.01 mm 

· Length 150 mm x Width 8.5 mm 

· 18 pcs Sizes 2 x 14 mm/2 x 16 mm/2 x 20 mm/2 x 24 mm/2 x 30 

mm/2 x 32 mm/2 x 36 mm/2 x 40 mm/2 x 44 mm 

· Plastic case 

Assembly and tool setting aid BT 40 353 6187 129.00 

· For easy and exact setting of the tools 

· Vertical seat for tools with taper shank 

· Weight 13 kg 

Milling chuck - BT 40 SLA 20 - 90 353 6186 79.00 

· To seat the 3-D push button 

· Lateral seal 

· Lateral clamping surface 

Quick-action drill chuck 0 - 13 mm - BT 40 353 6183 159.00 

· Including hook spanner for closing 

84 

Collet fixture BT 40/ER 32 353 6182 109.00 

· Accuracy 0.005 mm 

Collet kit ER 32 344 1122 169.00 

· 18 collets 3 - 20 mm 

Adapter Morse taper BT 40 - MT 3 353 6184 79.00 

Surface milling cutter seat - BT 40 (27 mm) 353 6190 79.00 

Surface milling cutter 353 6189 119.00 

· 63 mm · Hole 27 mm · Including cutting inserts 

Spare cutting inserts 353 0196 95.00 

· 10 pcs 

Draw-in bolts BT 40 - 40 x 450 353 6185 8.90 

Draw-in bolts Sk 40 M16 353 6179 8.90 

Draw-in bolts BT 40 HC 40 

· for F210 TC CNC assembly tools 

353 6178 8.90 

Fig. BT Fig. SK 

Tool deposit for BT 40 tools 353 6188 69.00 

· Dimensions L x W x H: 595 x 143 x 225 mm

Machine vices 

Machine vices for standard and individual manufacturing on CNC milling machines and 

machining centres 

Hydraulic vice HCV 

Modular - machine vice of high accuracy and repeatability for standard 

and individual manufacturing on CNC milling machines and 

machining centres 

Solid structure for milling 

Hardened and ground guide surfaces 

Booster system, little effort, high pressure output when clamping 

Wide clamping range due to retention pin with various pitches 

Manufactured of high-grade special steel 

Long service life due to high quality type 

High clamping power 

HCV 105 353 6210 690.00 

HCV 125 353 6214 1'290.00 

Fig.: HCV 105 

Fig.: HCV 125 

OPTIMUM precision modular vices PNM 

Modular vice for standard and individual manufacturing on CNC milling 

machines and machining centres 

Rotary table 

Particularly suitable for tool manufacturing, mould making and construction 

of jigs and fixtures 

Material made of alloyed tool steel 

Hardened and ground guidances 

Rapid aligning via longitudinal slots and transverse grooves 

High precision 

High clamping power 

Horizontally and vertically applicable 

Little installation height 

Easy handling 

PNM 100 335 5551 749.00 

PNM 125 335 5553 939.00 

Fig.: PNM 100 

Technical data L B C j a T-slots Clamping 

Clamping 

pressure force 

HCV 105 mm 442 107 170 42 107 16 24.5 KN 2500 kg 22 

HCV 125 mm 478.5 140 205 45 126 18 40 KN 4000 kg 35.4 

Technical data A B C D E F G H kg 

PNM 100 mm 180 100 270 85 20 30 95 35 10.3 

PNM 125 mm 226 125 345 103 23 40 150 40 18.2 

The machines are built according to CE standards 85 

kg

The OPTIMUM in quality, value and service 

Table drilling machines for craftsmen 

and training workshops 

Metal band saw from compact to 

semi-automatic 

Metal band grinders 

Double grinders 

Polishing machines 

Upright drilling 

also in Vario-type 

Drilling-milling machines 

and CNC add-on kit 

Lathes also for conversion to 

CNC machinery 

www.optimum-maschinen.de 

Geared upright drill with or 

withoutautomatic sleeve 

CNC milling machines with or 

without tool changer and complete 

CNC control package made by 

Siemens 

CNC-lathes. We offer 

comprehensive service! 

Instruction by our experts

Are you interested in further products? 


www.metallkraft-maschinen.de 

www.schweisskraft.de 

www.aircraft-kompressoren.de 

www.unicraft.de 

www.holzkraft-maschinen.de 

· Any existing price lists will become void 

at the moment of publication of this 

price catalogue. 

· The prices are without engagement, 

in euros, plus the statutory VAT, plus 

delivery and transportation costs as 

well as unloading charges, if applicable. 

· The company may not be held liable for 

any printing errors, mistakes or incorrect 

representation. 

· Technical and optical modifications are 

reserved. 

· Illustrations partially with optional 

accessories 

· The delivery is performed exclusively 

according to our terms of delivery and 

payment. 

OPTIMUM Maschinen Germany GmbH 

Dr.-Robert-Pfleger-Str. 26 

D-96103 Hallstadt/Bamberg 

Technical hotline: 

09 00 - 19 68 220 (0.49 €/min.) 

if you are calling from the German fixed 

network 

Fax. 09 51 - 96 555-888 

email: info@optimum-maschinen.de 

Your specialized dealer will give you more 

detailed information about our products. 

· Your specialized dealer: 

· The machines are delivered partially 

disassembled 

· for transportation technical reasons. 

· The items shall be sold by our specialist 

dealers. 

· The merchandise shall remain the property 

of the company until full payment 

of the sale price. 

· Our ownership reservation shall remain 

valid upon third-party resale. 

· In the commercial sector, the legal 

terms of warranty shall apply. 

· No part of this catalogue may be reproduced 

and reprinted, in any form whatsoever, 

without our written authorisation. 

Sales Austria 

AIRCRAFT Kompressorenbau und 

Maschinengrosshandel GmbH 

Gewerbestraße Ost 6 

A-4921 Hohenzell / Austria 

Phone +43 - (0) 77 52 - 70 929 - 0 

Fax. +43 - (0) 77 52 - 70 929 - 99 

e-mail: info@aircraft.at 


© OPTIMUM MASCHINEN GERMANY GMBH Item.No. 800 0355

CNC-metal working machines - Aircraft

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