AC SERVO DRIVES - BERRIOLA S. Coop.

AC SERVO DRIVESPRODUCT RANGEENDEESFRITAC SERVO DRIVC SERVO DRIVESAC SERVO DRIVEAC SERVO DRIVESAC SERVO DRIVES

About YASKAWAContentsPage 2About YASKAWAWhat we doPage 3What makes YASKAWA aleader in Servo TechnologyFor more than 90 years YASKAWA hasbeen supplying mechatronic productsand is one of the leading companiesfor motion control products worldwide.YASKAWA develops and manufacturesInverter Drives, Servo Drives and MotionControllers and has introduced manyground-breaking innovations over thepast decades. YASKAWA products areused in all fields of machine building andindustrial automation and have a highreputation for their outstanding qualityand durability.Page 4 – 7ProfilesWhat we doPage 8/9SpecificationsPage 10Applications/MarketsPage 11SoftwareElectronic drive technology, motion control,system engineering – three essentials forefficient and resource-saving productionsystems.YASKAWA offers dedicated mecha tro nicsolutions for industries such as packaging,lifting & handling, semiconductors, cranes& hoists, textiles, HVAC/fans & pumps, lifts& escalators, machine tools, woodworking,food & beverages and the automotiveindustry.Since it was founded about 100 yearsago YASKAWA has shaped technologicalinnovation and the industrial developmentof our times. Today YASKAWA is one of theleading worldwide manufacturers of motorsand drives, factory automation productsand robots. Standard products as well ascustomised solutions from YASKAWA havegained broad acceptance and recognition inglobal markets.Since 1963 YASKAWA has continuouslydeveloped its European business andexpanded its market share. In 1998, thecompany completed its global productionnetwork for localised market supplyby establishing a European factory inCumbernauld, Scotland. For the past coupleof years YASKAWA has been among thetop manufacturers of Servo Drives inEurope.Well known for outstanding qualitystandards, YASKAWA serves andsupports customers all over the world as acompetent and qualified partner. Togetherwith subsidiaries and partners, YASKAWAprovides an international distributionnetworks including offices and productionfacilities in 25 countries to react instantlywithin 24 hours to customer demands.YASKAWA key competences:Leading edge technologies in thefields of electric motors and drives,factory automation control products,mechatronics and robotsBusiness network includes offices in24 countries & production facilities in 6countriesTechnology research & developmentto pursue innovation in mechatronicsand automation technology as wellas information technologies andenvironmental/human automation2 YASKAWA AC SERVO DRIVES

What makes YASKAWA a leaderin Servo TechnologyThe company always shows its dedicationby supplying high quality productsand services. YASKAWA Servo Drivesprove it with high levels of reliability andexceptionally low failure rates.With the release of its new ∑-V (Sigma-5) Series, YASKAWA has once againshown proven technological expertiseand exceptional application suitability.The combination of compact size, highdynamics and efficiency, low maintenanceand outstanding reliability cover all customerdemands.Extensive research and developmenthas allowed YASKAWA to remain at theforefront of motion control and automationtechnology. This technological leadershiphas helped to modernise industries suchas mining, steel, cement, pulp and paper,chemical, automotive, packaging, machinetool and semiconductor.YASKAWA was the first manufacturer offactory automation and drive products thatrecognised the importance of combiningand integrating mechanical, electronic andsoftware engineering to optimise processand factory automation. ”Mechatronic“ asa concept was first adopted in 1972 by aYASKAWA engineer named Tetsuo Mori. Itis a synonym for the close interaction andintegration of the three areas of engineering.Today, Mechatronics is a key science in thefield of industrial automation.With the production of more than 700,000servo drives per year, YASKAWA is one ofthe biggest manufacturers worldwide.About YASKAWA ServosResearch and development hasbeen a major concern in thecompany's history.Great effort and inspiration hasled to great inventions:1966First DC Servo Drive with largecapacity1983First AC Servo Drive rangefor machine tool and roboticmarkets1990First fully digital AC Servo Drivewith precise speed, torque andposition control/SERIES SERVOMOTOR TYPE / SERVOPACK TYPE – LINEAR ∑-SERIES∑ -V (SGDV)SGMJV/SGMAV/SGMGV/SGMEV/SGMSVLinear ∑ (SGDV, SGDH)Function and PerformanceDC Power Input ∑ -II (SGDJ)SGMBH/SGMMJ/SGMAJ∑ -II Standard (SGDH)SGMMJ/SGMAH/SGMPH/SGMSH/SGMGH∑ -II Large Capacity(SGDH)SGMVH/SGMMJ/SGMAJFunction and PerformanceSGTSGLGWSGLFWSGLTWSGLCJUNMA (SJDE)SJME0.003 0.01 0.03 0.1 0.3 0.75 3 7.5 15 30 55 ...._________________Small_________________ _______Medium_______ _____Large________SGTMMSGTFM0 10 15 25 100 1000 5000 8000_________________ Peak Force (N) ____________________________________________________Capacity (kW)_________________________________3

SpecificationsSeries ∑-V Series ∑-II Series (Standard)Type SGDV SGDHFeatures Ultra-high performance in its classEasy to set upNo servo adjustmentsSuperior flexibilityCompliance with all internationalstandards and the RoHS directivesUltra-high performancefor high-speed positioningPower SupplySingle-phase 230 VACSingle-phase 230 VACSERVOPACKThree-phase 200 VACThree-phase 400 VACThree-phase 200 VACThree-phase 400 VACCapacity50 W to 1.5 kW500 W to 15 kW500 W to 15 kW50 W to 1.5 kW500 W to 15 W500 W to 15 kWOptions Network Mechatrolink, CANopenEtherCAT, PowerlinkMechatrolinkProfibus DPDeviceNetMotion Control MP2600iec, Indexer IndexerType SGMJV SGMAV SGMEV SGMGV SGMSV SGMMJ SGMAH SGMPH SGMSH SGMGHServomotorFeaturesSmallcapacity,mediuminertiaservomotorSmallcapacity,low-inertiaservomotorSmallcapacity,flat,mediuminertiaservomotorMediumcapacity,mediuminertiaservomotorMediumcapacity,low-inertiaservomotorSmallcapacity,ultracompactSmallcapacity,low-inertiaservomotorMediuminertiaservomotorMediumcapacity,low-inertiaservomotorMediumcapacity,mediuminertiaservomotorCapacity50 W to750 W50 W to1.0 kW200 W to1.5 kW300 W to15 kW1.0 to5.0 kW10 to30 W50 W to750 W100 W to1.5 kW1.0 to5.0 kW500 W to15 kW4 YASKAWA AC SERVO DRIVES

∑-II Series JUNMA Series Direct Drive ∑ Series Linear ∑ SeriesSGDH/SGDM SGDJ SJDE SGDV SGDH SGDV SGDHLarge Capacity DC power input No servoadjustmentsUltra-highperformancein its classUltra-highperformancein its classFor linear motorsultra-high performanceand high resolutionFor linear motorsultra-high performanceThree-phase 200 VACThree-phase 400 VAC24 VDC48 VDCSingle-phase230 VACSingle-phase230 VACThree-phase200 VACSingle-phase230 VACThree-phase200 VACSingle-phase 230 VACThree-phase 200 VACSingle-phase 230 VACThree-phase 200 VACThree-phase 400 VACThree-phase 400 VAC22 to 37 kW22 to 75 kW10 to 80 W10 to 300 W100 to 750 W 200 W to 1.5 kW500 W to 3.0 kW50 W to 1.5 kW200 W to 3.0 kW50 W to 1.5 kW500 W to 3.0 kW500 W to 5.0 kW50 W to 1.5 kW500 W to 15 kW500 W to 15 kWMechatrolinkProfibus DPDeviceNetMechatrolinkCANopenEtherCATPowerlinkMechatrolinkProfibus DPDeviceNetMechatrolink, CANopenEtherCAT, PowerlinkMechatrolinkProfibus DPDeviceNetIndexer,MP2600iecIndexer Indexer, MP2600iec IndexerSGMUH SGMMJ SGMAJ SJME SGMCS SGLGW SGLFW SGLTW SGLC SGT SGTMM SGTMFLarge capacitywith serialencoderFor battery-driven transfersystemwith serial encoderResolution of10,000 pulses/revDirect drivemotor withhigh resolutionLinearmotorcorelessGW typeLinearmotoriron-coreFW typeLinearmotoriron-coreTW typeLinearmotor withcylindershape(stick)LinearSliderSGTLinearSlider(∑-Trac-μ)LinearSlider(∑-Trac-MAG)22 to75 kW10 to30 W50 to300 W100 to750 WInstant peaktorque6.0 Nm to600 NmPeak force40 to3000 NPeak force86 to5400 NPeak force380 to7500 NPeak force60 to840 NPeakforce220 to2400 NPeak force10 to 25 NPeak force270 to720 N5

Profiles∑-V SeriesType SGDVWith greatest stability and best response (1.6 kHz) in its class, YASKAWA‘s new AC servo drives enable highfrequencyand high-precision positioning. Combine servo amplifiers with high-speed servomotors of 6000 min -1or with linear motors for maximum machine performance. User-friendly servo drives drastically reduce timeneeded for setup, servo adjustment and troubleshooting.Features1. Easy to set upEasy to set parameters with the setup wizardOn-screen monitoring of servo wiringParameter converter can automatically convert ∑-I and ∑-II series2. Easy to adjustPlug and play with tuning-less functionNew advanced autotuning for maximum machine performanceNew one-parameter tuning for fine adjustments3. Unrivaled performanceQuickened response for reduced settling time for positioningHigh-resolution encoder for high-precision positioning and microfabrication(Resolution: 1,048,576 pulses/revolution)Enhanced vibration suppression4. OptionsNetwork: Mechatrolink, CANopen, EtherCAT, PowerlinkMotion Control: Indexer, MP2600iec∑-II (Standard)Type SGDHEnhance your productivity with vibration suppression in addition to the less-deviation control used in the∑-II series.FeaturesFlux vector control achieves powerful drive characteristics for all types of machinery1. Maximum speed6000 min -1Models: SGMMJ, SGMAH, SGMPH, SGMSH, SGMGHImproves machine productivity2. 13/17-bit encoder as a standard featureEnables extra-fine processing and high-precision mounting with improved accuracy of absolute position andvibration suppression on stopping3. Greatly reduced torque rippleAssures even smoother rotation4. OptionsNetwork: MECHATROLINK, DeviceNet, Profibus DPMotion Control: Indexer6 YASKAWA AC SERVO DRIVES

Type SGDH∑-II (Large Capacity)Full-scale large-capacity AC servo drives following on from the concept of ∑ series. The smaller, lighter SGMVHservomotors with lower inertia perform better than conventional models. These servo drives contribute tomotorization and energy savings for applications requiring great power. Those using general-purpose servomotorsand those using servomotors with low inertia such as injection molding machines, servo pressing machines andliquid spin coaters in which wafers of a larger aperture ratio are needed.Features1. A wide range of motor specifications230 VAC: (22 kW to 37 kW), 400 VAC: (22 kW to 75 kW)2. Small and light-weightSERVOPACK: volume: 50% smaller*Servomotor: volume: 11% to 30% smaller*, mass: 21% to 49% lighter*3. Can be used for control of torque, speed, or position4. Full conformance to global standards(* Compared with YASKAWA’s conventional models)Type SGDJ∑-II (DC Power Input)Compact and high-performance servo drives powered by a battery for making battery-powered transportsystems, such as clean robots and clean Automatic Guided Vehicles (AGV), more efficient.Features1. Wide selection with compact, thin bodyTwelve motor models are available with three types: standard, with gears and with brakesTwo input methods are available: analog input for speed/torque control and pulse input for position control2. High performance and high reliabilityMaximum positioning speed of 4500 min -1 to 5000 min -1 for motors, high accuracy at high speeds with highresolutionserial encoders and smooth operation at low speedsMotor’s protective enclosure is IP55-compliant, has great resistance to vibration and shock and complies withglobal standards7

ProfilesJUNMA SeriesType SJDEYASKAWA new AC servo drives in the JUNMA series are the easiest in the world to set up and the smallest in theirclass. Without any difficult servo adjustments, such as parameter and gain settings, JUNMA servo drives can behandled as easily as a stepping motor.Features1. A wide range of modelsRated output: 100 W, 200 W, 400 W, 750 W (with 230 VAC input)Resolution: 1,000 to 10,000 P/RMotor options: applicable for servomotors with 24 VDC brakesInterface: pulse train, MECHATROLINK2. World’s smallest driver3. New autotuning function simplifies setup with only reference pulses and resolutionDirect Drive ∑-SeriesDriving a load directly without gears simplifies a machine’s structure and achieves a powerful and smoothoperation at any speed without any noise. (Instant peak torque: 6.0 Nm to 600 Nm; maximum speed: 250 min -1to 500 min -1 )Features1. High-resolution encoder (20-bits; 1048576 P/R) achieves high-precision indexing2. No backlash by gears results in reduced settling time and precise operation at high frequencies3. The converting current for the d-q axis controls torque with great precisionLinear ∑-SeriesAssures high-speed and high-precision positioning by converting to a direct feeding mechanismFeatures1. Coreless GW type linear servomotor (40 N to 3000 N, 19 models)No magnetic attraction achieves a longer guide lifeNo cogging2. Iron-core TW type linear servomotor (380 N to 7500N, 14 models)Negation of magnetic attraction enables a longer guide life3. Iron-core FW type linear servomotor (86 N to 5400 N 12 models)4. SGDV and SGDH servopacks are available for use as servomotor drivers for both rotary and linear motors8 YASKAWA AC SERVO DRIVES

∑-Stick SeriesEasy installation of linear servomotors with new cylinder shape.Features1. Faster positioning with greater precision than with ball-screw system2. Easy to maintain and greater repeatability with high accuracy because ball screw is eliminated3. Easier to install than ball-screw system4. A wide range of models: maximum force from 60 N to 840 N∑-Trac SeriesEffective in reducing the size of multi-axis machinery in semiconductor equipment, electronic packagingequipment and biological/medical equipment.Features1. Compact size (1/3 of YASKAWA’s conventional models)Compact system with a shorter slide compared to ball-screw drivesX-Y table configuration2. Permanent-magnet configuration with moving magnetsFor simple design of drive systemsEasy wiring with cable-free installation3. Repeatability at sub-micron levelTwo types of encoder systems: 0.078 μm or 0.016 μmHigh accuracy and repeatability of 0.5 μm9

Applications∑-V Motor line-up to handle a wide range of applications and marketsSGMJV SGMAV SGMSV SGMEV SGMGVChip mounters b bPCB drilling stationsbSemiconductor equipmentbIC handlersbDie bonding machinesbWire bonding machinesbRobots b b b bMaterial handling machines b b bFood processing b b b b bMachine tools b bTransfer machines b b b b bTesting & inspection units b bElectronic parts assemblingbAutomated machinesbPackaging b b b bMetal processingbGeneral handling b b b b bElectronic parts assembling machinesbWinding machines b bMarketsSGMAV (20-bit)(Low inertia)SGMJV (20-bit)SGMGV (20-bit)SGMSV (20-bit)(Medium inertia)ResolutionSemiconductors(bonders)ElectroniccomponentsSemiconductors(probes)LCDscribersMachine tools,MC lathes/grindersLCD coaters/dispensersInjection molding machinesLinear (High resolution)Metal processingFood packagingTextilesRobot articulatedscalar/extractionMaterial handlingSGMJV (13-bit)SGMGV (20-bit)SGMEV (20-bit)SGMSV (20-bit)(Medium inertia)Moment of Inertia Ratio10 YASKAWA AC SERVO DRIVES

SoftwareSigmaWin+ – PC Softwarefor AC Servomotor Drive ControlSigmaWin+ is a Windows-basedengineering software tool to adjust/upgradethe Yaskawa ∑-V series of servo drives. Witha wizard to help you write in an interactivedialogue style, each setting for the servodrives is easily made following a series ofdialog boxes. Two versions of SigmaWin+are available: SigmaWin+ Standard withuser-friendly functions and SigmaWin+Professional with an extended range offunctions including tunings.Servo Set-up Wizard*Edit parameters from the PC and downloadthem to multiple machines. Monitoring andoffset adjustment are simple too, for fasterset-up.Advanced AutotuningUsing SigmaWin+, set the servo drive to runso that you can tune the parameters and theoptimum settings for the load moment ofinertia, the servo gains and the filter for theconnected machine will be automatically set.Get up and running quickly after hooking upthe motor.Maintenance*Faster troubleshooting alarm diagnosticfunction: Presumes possible causes of thealarm and immediately displays suggestedcorrective actions.Trace Function*Display data stored in SERVOPACKmemory directly from the PC, just like anoscilloscope. Graphed data can be printedand stored too.Wiring Check Functon*The SigmaWin+ wiring check functionchecks your wiring in a single operation.* Also available for ∑-II11

AYASKAWA Electric Europe GmbHHauptstr. 18565760 EschbornDeutschland / Germany+49 6196 569-300info@yaskawa.dewww.yaskawa.eu.comSpecifications are subject to change without noticefor ongoing product modifications and improvements.© YASKAWA Electric Europe GmbH. All rights reserved.Literature No. YEG_Servo_Range_EN_v2_1109Printed in Germany November 2009