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Half-Hex Shank Low Profile Head Series - IBS Electronics

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ATLAS BLINDTHREADED INSERTSAtlas Blind threaded inserts are designed to providestrong threads in thin panel sections. They are called“blind” because they can be installed from one side of thepanel. Access to both sides is not required. That’s whythese fasteners are ideally suited for tubing, extrusion,and other similar types of applications.There are three types: SpinTite ® , MaxTite ® , and Plus+Tite fasteners. The SpinTite types are used for mostapplications where strong threads are required for blindapplications. Most commonly known as “blind threadedinserts”, they are installed from one side using a spin/spin technique. The clockwise spinning action of thepneumatic tool draws the fastener in, compressing theunthreaded portion of the fastener wall. The bulge thatis created presses against the panel creating a clampingforce which tightly grips the sheet. In addition to highthread strength and torque-out, these fasteners haveminimal inventory requirements since each size canaccommodate many grip ranges.12The heavy duty MaxTite types, most commonly knownas “blind threaded rivet nuts” are designed for the mostdemanding applications. They are installed from one sideusing a “spin/pull” technique. A hydraulic/pneumatic toolis used to draw the fastener in, creating the bulge andclamping force as described above.The blind Plus+Tite inserts feature a pre-bulbed slottedbody that folds into four petals upon installation, grippingthe backside of the parent material. These inserts canbe installed into single, variable, or multiple thicknessmaterials using Atlas <strong>Series</strong> 800 pneumatic tools or anAtlas <strong>Series</strong> AE 40 pneumatic/hydraulic tool.The advantages of blind threaded insert technologyinclude:• Fast, easy one-sided installation.• Strong, permanent threads in thin panels.• Installs anytime during production, in paintedpanels, in the field, and repair applications.• Works in close-to-edge applications.• Attaches to panels of any hardness.• Utilizes light, compact, cost-effectiveinstallation tooling.• Can assemble multiple dissimilar materials duringinstallation.3©2003 SpinTite, MaxTite, and Plus+Tite are brand names and trademarks forproducts manufactured exclusively by PennEngineering Fastening Technologies.AE-2


INDEXSpinTite ® Blind Threaded InsertsTYPE AEH - HALF-HEX SHANK LOW PROFILE HEAD SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4• Features a hex body design.• Improved torque-out resistance.• Easy to install using spin/spin tooling.• Able to be installed after finish.TYPE AEL - LOW-PROFILE HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5• Feature a large diameter, low-profile head and knurled shank.• Offers highest all around strengthTYPE AEK - MINIMIZED-PROFILE HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6• Same as the AEL but with a minimized-profile head.• Allows near-flush installations with no need for special hole preparations such as countersinking or dimpling.TYPE AEO - THIN-WALL LOW PROFILE HEAD SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7• Features a low profile head design.• Achieves flush installations with no need for countersink drilling or dimpling of the parent material.TYPE AET - 360° SWAGING LOW-PROFILE HEAD SERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8• Works in any thickness over .029” /0.76 mm including blind hole.• High resistance to torque out.• Minimal backside protrusion for restricted space applications.TYPE AES - BLIND THREADED STUDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 9-10• Provide strong external threads in blind applications.• Easy to install using spin/spin tooling.• Optional anti cross-threading feature available.OPTIONAL ANTI CROSS-THREADING FEATURE FOR STUDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11SpinTite INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12SpinTite PERFORMANCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 13-14Atlas Plus+Tite Blind Threaded InsertsTYPE AE – DESIGNED FOR SUPERIOR PULLOUT RESISTANCE IN PLASTICS AND THIN SHEET METAL . . . . . . . . Page 15• Internal formed threads are compatible with unified grade 5 or metric class 9.8 screws.• Shoulder provides self-locating feature.• All surfaces are plated for superior corrosion resistance.Atlas MaxTite ® Blind Threaded InsertsTYPE AE - DESIGNED FOR HIGH LOAD APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 16-20• Thread sizes 440 - 1/2” and M3-M12.• Countersunk feature allow fastener to be installed flush with the surface of the sheet.• Available with rib, key or full hex features for high torque applications.MaxTite SPECIFICATIONS AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 21-23MaxTite PERFORMANCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 24-25Atlas Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26Custom Hardware Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 27AE-3


SpinTite – HALF-HEX SHANK LOW-PROFILE HEAD-TYPE AEHCAOPEN ENDGrip RangeCACLOSED ENDK<strong>Hex</strong>Hole SizeBBDMMAll dimensions are in inches.Thread Part Grip OpenClosed<strong>Hex</strong> HoleSize Number Range A B C D M A B C D K M Size In Sheet(1) (1) ±.015 ±.015 Nom. Max. Ref ±.015 ±.015 Nom. Max. Min. Ref. +.006 -.000#6-32 AEHS-632-80 .020 - .080 .385 .375 .027 .249 .295 .740 .375 .027 .249 .43 .640 .250#6-32 AEHS-632-130 .080 - .130 .435 .375 .027 .249 .295 .740 .375 .027 .249 .43 .580 .250#8-32 AEHS-832-80 .020 - .080 .385 .375 .027 .249 .295 .740 .375 .027 .249 .43 .640 .250#8-32 AEHS-832-130 .080 - .130 .435 .375 .027 .249 .295 .740 .375 .027 .249 .43 .580 .250#10-32 AEHS-1032-130 .020 - .130 .435 .390 .027 .280 .275 1.030 .390 .027 .280 .58 .845 .281#10-32 AEHS-1032-225 .130 - .225 .535 .390 .027 .280 .275 1.030 .390 .027 .280 .58 .735 .2811/4-20 AEHS-420-165 .027 - .165 .585 .510 .030 .374 .400 1.190 .510 .030 .374 .70 1.015 .3751/4-20 AEHS-420-260 .165 - .260 .685 .510 .030 .374 .400 1.190 .510 .030 .374 .70 .915 .3755/16-18 AEHS-518-150 .027 - .150 .685 .655 .035 .499 .530 1.445 .655 .035 .499 .82 1.235 .5005/16-18 AEHS-518-312 .150 - .312 .845 .655 .035 .499 .515 1.445 .655 .035 .499 .82 1.220 .5003/8-16 AEHS-616-150 .027 - .150 .685 .655 .035 .499 .530 1.445 .655 .035 .499 .83 1.235 .5003/8-16 AEHS-616-312 .150 - .312 .845 .655 .035 .499 .515 1.445 .655 .035 .499 .83 1.220 .500All dimensions are in millimeters.Thread Part Grip OpenClosed<strong>Hex</strong> HoleSize x Number Range A B C D M A B C D K M Size In SheetPitch (1) (1) ±0.38 ±0.38 Nom. Max. Ref. ±0.38 ±0.38 Nom. Max. Min. Ref. +0.15M4 x 0.7 AEHS-470-2.0 0.5 - 2 9.78 9.53 0.68 6.35 7.49 18.8 9.53 0.68 6.35 11.6 16.26 6.35M4 x 0.7 AEHS-470-3.3 2 - 3.3 11.05 9.53 0.68 6.35 7.49 18.8 9.53 0.68 6.35 11.6 14.73 6.35M5 x 0.8 AEHS-580-3.3 0.5 - 3.3 11.05 9.91 0.68 7.1 6.99 26.16 9.91 0.68 7.1 15.6 21.46 7.14M5 x 0.8 AEHS-580-5.7 3.3 - 5.7 13.59 9.91 0.68 7.1 6.99 26.16 9.91 0.68 7.1 15.6 18.67 7.14M6 x 1 AEHS-610-4.2 0.7 - 4.2 14.86 12.96 0.76 9.5 10.16 30.23 12.96 0.76 9.5 17.5 25.78 9.53M6 x 1 AEHS-610-6.6 4.2 - 6.6 17.4 12.96 0.76 9.5 10.16 30.23 12.96 0.76 9.5 17.5 23.24 9.53M8 x 1.25 AEHS-8125-3.8 0.7 - 3.8 17.4 16.64 0.89 12.7 13.46 36.7 16.64 0.89 12.7 20.2 31.37 12.7M8 x 1.25 AEHS-8125-7.9 3.8 - 7.9 21.46 16.64 0.89 12.7 13.08 36.7 16.64 0.89 12.7 20.2 30.99 12.7M10 x 1.5 AEHS-1015-3.8 0.7 - 3.8 17.4 16.64 0.89 12.7 13.46 36.7 16.64 0.89 12.7 20.8 31.37 12.7M10 x 1.5 AEHS-1015-7.9 3.8 - 7.9 21.46 16.64 0.89 12.7 13.08 36.7 16.64 0.89 12.7 20.8 30.99 12.7(1) Additional thread sizes and grip ranges available.MATERIAL & FINISH SPECIFICATIONSType Material Standard FinishAEH Steel, C-1008 or C-1010, or Equivalent Zinc Plate per ASTM B 633, Fe/Zn 8, Type IIPart Number DesignationAEH S - 632 - 80Type Material Thread Max.Code GripAE-4


SpinTite – LOW-PROFILE HEAD-TYPE AELCAOPEN ENDGrip RangeCACLOSED ENDKBBØDMØDMAll dimensions are in inches.Thread Part Grip OpenClosedHole SizeSize Number Range A B C ØD M A B C ØD K M In Sheet(1) (2) (1)±.015 ±.015 Nom. Max. Ref. ±.015 ±.015 Nom. Max. Min. Max. +.006 -.000#6-32 AELS-632-80 .020 - .080 .420 .390 .030 .265 .305 .740 .390 .030 .265 .43 .640 .266#6-32 AELS-632-130 .080 - .130 .470 .390 .030 .265 .305 .740 .390 .030 .265 .43 .580 .266#8-32 AELS-832-80 .020 - .080 .420 .390 .030 .265 .305 .740 .390 .030 .265 .43 .640 .266#8-32 AELS-832-130 .080 - .130 .470 .390 .030 .265 .305 .740 .390 .030 .265 .43 .580 .266#10-32 AELS-1032-130 .020 - .130 .475 .415 .030 .296 .315 .990 .415 .030 .296 .58 .845 .297#10-32 AELS-1032-225 .130 - .225 .585 .415 .030 .296 .315 .990 .415 .030 .296 .58 .735 .2971/4-20 AELS-420-165 .027 - .165 .580 .500 .030 .390 .380 1.190 .500 .030 .390 .70 1.005 .3911/4-20 AELS-420-260 .165 - .260 .680 .500 .030 .390 .380 1.190 .500 .030 .390 .70 .905 .3915/16-18 AELS-518-150 .027 - .150 .690 .685 .035 .530 .470 1.390 .685 .035 .530 .82 1.175 .5315/16-18 AELS-518-312 .150 - .312 .805 .685 .035 .530 .425 1.390 .685 .035 .530 .82 1.025 .5313/8-16 AELS-616-150 .027 - .150 .690 .685 .035 .530 .470 1.390 .685 .035 .530 .83 1.175 .5313/8-16 AELS-616-312 .150 - .312 .805 .685 .035 .530 .425 1.390 .685 .035 .530 .83 1.025 .5311/2-13 AELS-813-200 .063 - .200 1.150 .865 .047 .685 .850 —— —— —— —— —— —— .6881/2-13 AELS-813-350 .200 - .350 1.300 .865 .047 .685 .850 —— —— —— —— —— —— .6881/2-13 AELS-813-500 .350 - .500 1.450 .865 .047 .685 .850 —— —— —— —— —— —— .688All dimensions are in millimeters.Thread Part Grip OpenClosedHole SizeSize x Number Range A B C ØD M A B C ØD K M In SheetPitch (1) (2) (1)±0.38 ±0.38 Nom. Max. Ref. ±0.38 ±0.38 Nom. Max. Min. Max. +0.15M4 x 0.7 AELS-470-2.0 0.5 - 2 10.67 9.91 0.76 6.73 7.75 18.8 9.91 0.76 6.73 11.6 16.26 6.75M4 x 0.7 AELS-470-3.3 2 - 3.3 11.94 9.91 0.76 6.73 7.75 18.8 9.91 0.76 6.73 11.6 14.73 6.75M5 x 0.8 AELS-580-3.3 0.5 - 3.3 12.07 10.54 0.76 7.52 8 25.15 10.54 0.76 7.52 15.6 21.46 7.6M5 x 0.8 AELS-580-5.7 3.3 - 5.7 14.86 10.54 0.76 7.52 8 25.15 10.54 0.76 7.52 15.6 18.67 7.6M6 x 1 AELS-610-4.2 0.7 - 4.2 14.73 12.7 0.76 9.91 9.65 30.23 12.7 0.76 9.91 17.5 25.53 10M6 x 1 AELS-610-6.6 4.2 - 6.6 17.27 12.7 0.76 9.91 9.65 30.23 12.7 0.76 9.91 17.5 22.99 10M8 x 1.25 AELS-8125-3.8 0.7 - 3.8 17.53 17.4 0.89 13.46 11.94 35.31 17.4 0.89 13.46 20.2 29.85 13.5M8 x 1.25 AELS-8125-7.9 3.8 - 7.9 20.45 17.4 0.89 13.46 10.8 35.31 17.4 0.89 13.46 20.2 26.04 13.5M10 x 1.5 AELS-1015-3.8 0.7 - 3.8 17.53 17.4 0.89 13.46 11.94 35.31 17.4 0.89 13.46 20.8 29.85 13.5M10 x 1.5 AELS-1015-7.9 3.8 - 7.9 20.45 17.4 0.89 13.46 10.8 35.31 17.4 0.89 13.46 20.8 26.04 13.5(1) Additional thread sizes and grip ranges available.(2) For closed end, add a “B” to the end of the part number.Also available . . .Wedge <strong>Head</strong>Wedges underthe head providegreater torque,especially in softor thin materials.Sealed <strong>Head</strong>A PVC foam sealis bonded to theunderside of thehead to provide aweathertight seal.Part Number DesignationAEL S - 632 - 80 BType Material Thread Max.Code GripClosedEndDesignationAE-5


SpinTite – MINIMIZED-PROFILE HEAD-TYPE AEKCAOPEN ENDGrip RangeCACLOSED ENDKBBØDMØDMAll dimensions are in inches.Thread Part Grip OpenClosedHole SizeSize Number Range A B C ØD M A B C ØD K M In Sheet(1) (2) (1)±.015 ±.015 Nom. Max. Ref. ±.015 ±.015 Nom. Max. Min. Max. +.006 -.000#6-32 AEKS-632-80 .020 - .080 .420 .310 .019 .265 .305 .740 .310 .019 .265 .43 .640 .266#6-32 AEKS-632-130 .080 - .130 .470 .310 .019 .265 .305 .740 .310 .019 .265 .43 .580 .266#8-32 AEKS-832-80 .020 - .080 .420 .310 .019 .265 .305 .740 .310 .019 .265 .43 .640 .266#8-32 AEKS-832-130 .080 - .130 .470 .310 .019 .265 .305 .740 .310 .019 .265 .43 .580 .266#10-32 AEKS-1032-130 .020 - .130 .475 .340 .019 .296 .315 .990 .340 .019 .296 .58 .845 .297#10-32 AEKS-1032-225 .130 - .225 .585 .340 .019 .296 .315 .990 .340 .019 .296 .58 .735 .2971/4-20 AEKS-420-165 .027 - .165 .580 .455 .022 .390 .380 1.190 .455 .022 .390 .70 1.005 .3911/4-20 AEKS-420-260 .165 - .260 .680 .455 .022 .390 .380 1.190 .455 .022 .390 .70 .905 .3915/16-18 AEKS-518-150 .027 - .150 .690 .595 .022 .530 .470 1.390 .595 .022 .530 .82 1.175 .5315/16-18 AEKS-518-312 .150 - .312 .805 .595 .022 .530 .425 1.390 .595 .022 .530 .82 1.025 .5313/8-16 AEKS-616-150 .027 - .150 .690 .595 .022 .530 .470 1.390 .595 .022 .530 .83 1.175 .5313/8-16 AEKS-616-312 .150 - .312 .805 .595 .022 .530 .425 1.390 .595 .022 .530 .83 1.025 .531All dimensions are in millimeters.Thread Part Grip OpenClosedHole SizeSize x Number Range A B C ØD M A B C ØD K M In SheetPitch (1) (2) (1)±0.38 ±0.38 Nom. Max. Ref. ±0.38 ±0.38 Nom. Max. Min. Max. +0.15M4 x 0.7 AEKS-470-2.0 0.5 - 2 10.67 7.87 0.48 6.73 7.75 18.8 7.78 0.48 6.73 11.6 16.26 6.75M4 x 0.7 AEKS-470-3.3 2 - 3.3 11.94 7.87 0.48 6.73 7.75 18.8 7.87 0.48 6.73 11.6 14.73 6.75M5 x 0.8 AEKS-580-3.3 0.5 - 3.3 12.07 8.64 0.48 7.52 8 25.15 8.64 0.48 7.52 15.6 21.46 7.6M5 x 0.8 AEKS-580-5.7 3.3 - 5.7 14.86 8.64 0.48 7.52 8 25.15 8.64 0.48 7.52 15.6 18.67 7.6M6 x 1 AEKS-610-4.2 0.7 - 4.2 14.73 11.56 0.55 9.91 9.65 30.23 11.56 0.55 9.91 17.5 25.53 10M6 x 1 AEKS-610-6.6 4.2 - 6.6 17.27 11.56 0.55 9.91 9.65 30.23 11.56 0.55 9.91 17.5 22.99 10M8 x 1.25 AEKS-8125-3.8 0.7 - 3.8 17.53 15.11 0.55 13.46 11.94 35.31 15.11 0.55 13.46 20.2 29.85 13.5M8 x 1.25 AEKS-8125-7.9 3.8 - 7.9 20.45 15.11 0.55 13.46 10.8 35.31 15.11 0.55 13.46 20.2 26.04 13.5M10 x 1.5 AEKS-1015-3.8 0.7 - 3.8 17.53 15.11 0.55 13.46 11.94 35.31 15.11 0.55 13.46 20.8 29.85 13.5M10 x 1.5 AEKS-1015-7.9 3.8 - 7.9 20.45 15.11 0.55 13.46 10.8 35.31 15.11 0.55 13.46 20.8 26.04 13.5(1) Additional thread sizes and grip ranges available.(2) For closed end, add a “B” to the end of the part number.MATERIAL & FINISH SPECIFICATIONSType Material Standard FinishAEL / AEK Steel, C-1008 or C-1010, or Equivalent Zinc Plate per ASTM B 633, Fe/Zn 8, Type IIPart Number DesignationAEK S - 632 - 80 BType Material Thread Max.Code GripClosedEndDesignationAE-6


SpinTite – THIN-WALL LOW-PROFILE HEAD-TYPE AEOCAGrip RangeBØDMAll dimensions are in inches.Thread Part Grip A B C ØD M Hole SizeSize (1) Number Range (1) ±.015 ±.015 Nom. max. Ref. In Sheet+.006 -.000#6-32 AEOS-632-80 .020 - .080 .385 .295 .018 .249 .315 .250#8-32 AEOS-832-80 .020 - .080 .385 .295 .018 .249 .315 .250#10-24 AEOS-1024-130 .020 - .130 .440 .320 .020 .280 .330 .281#10-32 AEOS-1032-130 .020 - .130 .440 .320 .020 .280 .330 .2811/4-20 AEOS-420-165 .030 - .165 .580 .425 .022 .374 .440 .3751/4-28 AEOS-428-165 .030 - .165 .580 .425 .022 .374 .440 .3755/16-18 AEOS-518-200 .040 - .200 .690 .560 .022 .499 .540 .5005/16-24 AEOS-524-200 .040 - .200 .690 .560 .022 .499 .540 .5003/8-16 AEOS-616-200 .040 - .200 .690 .560 .022 .499 .540 .5003/8-24 AEOS-624-200 .040 - .200 .690 .560 .022 .499 .540 .500All dimensions are in millimeters.Thread Part Grip A B C ØD M Hole SizeSize x Number Range (1) ±0.38 ±0.25 Nom. max. Ref. In SheetPitch (1) +0.15M4 x 0.7 AEOS-470-2.0 0.5 - 2 9.78 7.49 0.46 6.32 8 6.4M5 x 0.8 AEOS-580-3.3 0.5 - 3.3 11.18 8.13 0.51 7.11 8.38 7.2M6 x 1 AEOS-610-4.2 0.76 - 4.2 14.73 10.8 0.56 9.5 11.18 9.6M8 x 1.25 AEOS-8125-5.1 1.02 - 5.1 17.53 14.22 0.56 12.67 13.72 12.7M10 x 1.5 AEOS-1015-5.1 1.02 - 5.1 17.53 14.22 0.56 12.67 13.72 12.7(1) Additional thread sizes and grip ranges available.MATERIAL & FINISH SPECIFICATIONSType Material Standard FinishPart Number DesignationAEO S - 632 - 80Type Material Thread Max.Code GripAEO Steel, C-1008 or C-1010, or Equivalent Zinc Plate per ASTM B 633, Fe/Zn 8, Type IAE-7


SpinTite – 360˚ SWAGING LOW-PROFILE HEAD-TYPE AETOPEN ENDCLOSED ENDAABØCDGripRangeHoleDepthBlind HoleBØCDType Installation Hole Size Open Closed BlindThread Thread HoleSize (1) Code Grip RangeStain- Alum- (1) DepthA B ØC D A B ØC DSteel less inumMin..030 - .090 .091 - .124 .125 - .186 .187 - OVER ±.005 ±.015 Max. Max. ±.005 ±.015 Max. Max.#4-40 AETS AETC AETA 440 .188 .194 .194 .196 .211 .370 .1875 .205 .211 .660 .1875 .495 .400#6-32 AETS AETC AETA 632 .219 .221 .228 .228 .240 .370 .2185 .205 .240 .675 .2185 .505 .400#8-32 AETS AETC AETA 832 .250 .257 .266 .266 .269 .370 .2495 .205 .269 .675 .2495 .505 .400#10-24 AETS AETC AETA 024 .281 .290 .290 .297 .306 .370 .2805 .205 .306 .685 .2805 .520 .400#10-32 AETS AETC AETA 032 .281 .290 .290 .297 .306 .370 .2805 .205 .306 .685 .2805 .520 .4001/4-20 AETS AETC AETA 420 .375 .375 .386 .391 .400 .515 .3745 .275 .400 1.005 .3745 .760 .5405/16-18 AETS AETC AETA 518 .500 .500 .516 .516 .528 .615 .4995 .325 .528 1.065 .4995 .770 .6403/8-16 AETS AETC AETA 616 .563 .563 .578 .578 .588 .745 .5615 .390 .588 1.450 .5615 1.095 .7701/2-13 AETS AETC AETA 813 .750 .766 .781 .790 .800 .935 .7485 .485 .800 NA .7485 NA .960Type Installation Hole Size Open Closed BlindThread Thread HoleSize x Code Grip RangeStain- Alum- (1) DepthPitch (1)A B ØC D A B ØC DSteel less inumMin.1.52 - 2.3 2.31 - 3.15 3.16 - 4.75 4.76 - OVER ±0.13 ±0.38 Max. Max. ±0.13 ±0.38 Max. Max.M3x0.5 AETS AETC AETA 350 4.75 4.9 4.9 4.97 5.36 9.4 4.76 5.21 5.36 16.77 4.76 12.57 10.16M4x0.7 AETS AETC AETA 470 6.35 6.5 6.74 6.74 6.83 9.4 6.34 5.21 6.83 17.15 6.34 12.83 10.16M5x0.8 AETS AETC AETA 580 7.14 7.37 7.4 7.54 7.77 9.4 7.12 5.21 7.77 17.4 7.12 13.21 10.16M6x1 AETS AETC AETA 610 9.52 9.52 9.8 9.92 10.16 13.08 9.51 6.99 10.16 25.53 9.51 19.3 13.72M8x1.25 AETS AETC AETA 8125 12.7 12.7 13.09 13.09 13.41 15.62 12.69 8.26 13.41 27.05 12.69 19.56 16.26M10x1.5 AETS AETC AETA 1015 14.28 14.28 14.68 14.68 14.94 18.92 14.26 9.91 14.94 36.83 14.26 27.81 19.56M12x1.75 AETS AETC AETA 12175 19.05 19.44 19.84 20.05 20.32 23.75 19.01 12.32 20.32 NA 19.01 NA 24.38(1) Additional thread sizes and grip ranges available.MATERIAL & FINISH SPECIFICATIONSType Material Standard FinishAETS 12L14 Steel or equivalent Cadmium Plate per SAE AMS-QQ-P-416, Class III, Type IAETC 300 <strong>Series</strong> Stainless Steel Cadmium Plate per SAE AMS-QQ-P-416, Class III, Type IAETA 5056 Aluminum or equivalent Cadmium Plate per SAE AMS-QQ-P-416, Class III, Type IPart Number DesignationAET S - 632 BType Material Thread ClosedCode EndDesignationAE-8


SpinTite – BLIND THREADED STUDS-TYPE AES–UNIFIEDBCAØDLMGripNOTE: The “L” dimension is the heightof the installed stud at max grip. Theheight of the stud will increase if itis installed into thinner material. Tocalculate “actual L” use this formula:max grip - actual grip + L = “actual L”All dimensions are in inches.Stud Length “L” Nom. (at Max. Grip)Hole SizeThread Grip GripA B C ØD MIn SheetSize Code Range ±.020 ±.015 Nom. Max. Ref.Part Number +.006 -.000#6-32 80 .020 - .080.500 .625 .750AESS-632-80-500 AESS-632-80-625 AESS-632-80-750.490 .390 .030 .265 .375 .266#6-32 130 .080 - .130.450 .575 .700AESS-632-130-450 AESS-632-130-575 AESS-632-130-700.540 .390 .030 .265 .375 .266#8-32 80 .020 - .080.500 .625 .750AESS-832-80-500 AESS-832-80-625 AESS-832-80-750.490 .390 .030 .265 .375 .266#8-32 130 .080 - .130.450 .575 .700AESS-832-130-450 AESS-832-130-575 AESS-832-130-700.540 .390 .030 .265 .375 .266#10-24 130 .020 - .130.500 .625 .750AESS-1024-130-500 AESS-1024-130-625 AESS-1024-130-750.545 .415 .030 .296 .385 .297#10-24 225 .130 - .225.405 .530 .655AESS-1024-225-405 AESS-1024-225-530 AESS-1024-225-655.655 .415 .030 .296 .385 .297#10-32 130 .020 - .130.500 .625 .750AESS-1032-130-500 AESS-1032-130-625 AESS-1032-130-750.545 .415 .030 .296 .385 .297#10-32 225 .130 - .225.405 .530 .655AESS-1032-225-405 AESS-1032-225-530 AESS-1032-225-655.655 .415 .030 .296 .385 .2971/4-20 165 .027 - .165.625 .8125 1.000AESS-420-165-625 AESS-420-165-8125 AESS-420-165-1000.670 .500 .030 .390 .470 .3911/4-20 260 .165 - .260.530 .7175 .905AESS-420-260-530 AESS-420-260-7175 AESS-420-260-905.770 .500 .030 .390 .470 .3915/16-18 150 .027 - .150.625 .875 1.125AESS-518-150-625 AESS-518-150-875 AESS-518-150-1125.805 .685 .035 .530 .585 .5315/16-18 312 .150 - .312.508 .713 .963AESS-518-312-463 AESS-518-312-713 AESS-518-312-963.920 .685 .035 .530 .540 .5313/8-16 150 .027 - .150.750 1.000 1.250AESS-616-150-750 AESS-616-150-1000 AESS-616-150-1250.805 .685 .035 .530 .585 .5313/8-16 312 .150 - .312.508 .838 1.088AESS-616-312-588 AESS-616-312-838 AESS-616-312-1088.920 .685 .035 .530 .540 .531Part Number DesignationAES S - 1015 - 3.8 - 20TypeMaterialThreadSizeMax.GripStudLengthAE-9


SpinTite – BLIND THREADED STUDS-TYPE AES–METRICBCAØDLMGripNOTE: The “L” dimension is the heightof the installed stud at max grip. Theheight of the stud will increase if itis installed into thinner material. Tocalculate “actual L” use this formula:max grip - actual grip + L = “actual L”All dimensions are in millimeters.ThreadStud Length “L” Nom. (at Max. Grip)Hole SizeGrip GripA B C ØD MSize xIn SheetCode Range ±0.51 ±0.38 Nom. Max. Ref.Pitch Part Number +0.15M4 x 0.7 2.0 0.5 - 2.012AESS-470-2.0-12.015AESS-470-2.0-15.020AESS-470-2.0-20.0 12.45 9.91 0.76 6.73 9.53 6.75M4 x 0.7 3.3 2.0- 3.310.7 13.7 18.7AESS-470-3.3-10.7 AESS-470-3.3-13.7 AESS-470-3.3-18.7 13.72 9.91 0.76 6.73 9.53 6.75M5 x 0.8 3.3 0.5 - 3.312 15 20AESS-580-3.3-12.0 AESS-580-3.3-15.0 AESS-580-3.3-20.013.85 10.54 0.76 7.52 9.78 7.6M5 x 0.8 5.7 3.3 - 5.79.6 12.6 17.6AESS-580-5.7-9.6 AESS-580-5.7-12.6 AESS-580-5.7-17.6 16.64 10.54 0.76 7.52 9.78 7.6M6 x 1 4.2 0.7 - 4.215 20 25AESS-610-4.2-15.0 AESS-610-4.2-20.0 AESS-610-4.2-25.0 17.02 12.7 0.76 9.91 11.94 10M6 x 1 6.6 4.2 - 6.612.6 17.6AESS-610-6.6-12.6 AESS-610-6.6-17.622.6AESS-610-6.6-22.6 19.56 12.7 0.76 9.91 11.94 10M8 x 1.25 3.8 0.7 - 3.8 AESS-8125-3.8-16.0 AESS-8125-3.8-22.016 22 28AESS-8125-3.8-28.0 20.45 17.4 0.89 13.46 14.86 13.5M8 x 1.25 7.9 3.8 - 7.913 17.9 23.9AESS-8125-7.9-11.9 AESS-8125-7.9-17.9 AESS-8125-7.9-23.9 23.37 17.4 0.89 13.46 13.72 13.5M10 x 1.5 3.8 0.7 - 3.820 25 30AESS-1015-3.8-20.0 AESS-1015-3.8-25.0 AESS-1015-3.8-30.0 20.45 17.4 0.89 13.46 14.86 13.5M10 x 1.5 7.9 3.8 - 7.917 20.9 25.9AESS-1015-7.9-5.9 AESS-1015-7.9-20.9 AESS-1015-7.9-25.923.37 17.4 0.89 13.46 13.72 13.5Part Number DesignationAES S - 1015 - 3.8 - 20TypeMaterialThreadSizeMax.GripStudLengthMATERIAL & FINISH SPECIFICATIONSThreads Material Standard FinishUnified 2A/21 Per ASME B1.1 Insert - Steel, C-1008 or C-1010, or Equivalent Zinc Yellow Plate per ASTM B 633, Fe/Zn 8, Type IIMetric 6g/21 Per ASME B1.13M Stud - Heat-treated medium carbon steelAE-10


ATLAS TYPE AES STUDS AVAILABLEWITH OPTIONAL ANTI CROSS-THREADING FEATUREPennEngineering Fastening Technologies is a licensee for MAThread ® anti cross-threading technology. Originallydeveloped for the demands of the automotive industry, this patented design helps speed assembly and eliminatesfailures, repairs, scrap, downtime, and warranty service associated with thread damage.• Eases assembly!• Aligns components!• Slides through clogged internal threads!• Improves assembly line productivity!HOW IT WORKSMisaligned Axis:This design offersusers the benefits ofself-aligning, anti crossthreadingthreads.Threads Cam:As the threads come intocontact, the patented anticross-thread begins to camover the female thread.Threads Drive Normally:The design promotesalignment of the threadhelixes. The fasteners driveeasily with reduced effort.MAThread is a trademark of MAThread, Inc.AE-11


SpinTite INSTALLATION USINGATLAS SERIES 800 TOOLWith the tool disconnected from the air source, check to see that the socket head cap screw extendsbeyond the face of the anvil far enough to allow at least one thread of the screw to extend beyond theend of the insert. If the screw is not long enough, measure what is required and obtain a socket head capscrew that is long enough.If you set up a first grip fastener and you are going to install second grip inserts in the same work area,obtain a screw that is long enough to extend at least one thread beyond the end of the longest fastener.Figure 1 Figure 2Now, connect the air line to the tool. Hold the threaded insert to the tool mandrel. Actuate position “F”of the trigger (top rocker) and start engagement of the insert threads on the mandrel (Fig. 1).Insert the fastener into the installation hole of a test plate, that is the same material and thickness asthe actual application (Fig. 2). Actuate position “F” of the trigger and let the mandrel drive through thefastener and clinch it securely into the test plate and allow the air tool to stall. Actuate position “R” ofthe trigger (the bottom rocker) to disengage the mandrel from the installed fastenerAE-12


SpinTite TYPES AEH, AEL, AEK, AEO, AND AETPERFORMANCE DATA (5)PULLOUTPUSHOUTTest BushingPullout is the forcerequired to pull the insertfrom the sheet. (1)Test BushingPushout is the forcerequired to push theinsert from the sheet. (3)Near Minimum GripNear Maximum GripThread Max. TestThickness Sheet Pullout Spinout Thickness Sheet Pullout Pushout (lbs.) (3) (4)Size Grip Sheet(in.) Hardness (lbs.) (1) (in. lbs.) (2) (in.) Hardness (lbs.) (1) AEL AEKAluminum .032 HRB 48 339 —— .060 HRB 67 897 —— ——.080Cold-rolled Steel .030 HRB 37 339 19 .071 HRB 43 969 689 3906-32 & 8-32Aluminum .090 HRB 66 1515 —— .123 HRB 63 1684 —— ——.130Cold-rolled Steel .087 HRB 75 1514 18 .115 HRB 52 1869 689 39010-32 & 10-24.130.225Aluminum .030 HRB 28 342 —— .125 HRB 57 2284 —— ——Cold-rolled Steel .029 HRB 47 469 24 .128 HRB 49 2429 940 408Aluminum .136 HRB 20 2464 —— .185 HRB 57 2220 —— ——Cold-rolled Steel .165 HRB 56 2530 24 .187 HRB 77 2442 940 408Aluminum .032 HRB 48 561 —— .125 HRB 57 2441 —— ——.1651/4-20 & Cold-rolled Steel .030 HRB 43 581 80 .165 HRB 56 3448 744 6151/4-28.2605/16-18, .1505/16-24, &3/8-16 .312Aluminum .185 HRB 58 2798 —— .250 HRB 60 3796 —— ——Cold-rolled Steel .165 HRB 56 3028 64 .247 HRB 96 3370 744 615Aluminum .032 HRB 48 668 —— .125 HRB 57 3602 —— ——Cold-rolled Steel .030 HRB 43 687 100 .115 HRB 52 3478 1505 901Aluminum .185 HRB 60 5152 —— .312 HRB 52 6451 —— ——Cold-rolled Steel .165 HRB 60 4934 59 .312 HRB 90 5975 1505 901Near Minimum GripNear Maximum GripThread Max. TestThickness Sheet Pullout Spinout Thickness Sheet Pullout Pushout (kN) (3) (4)Size Grip Sheet(mm) Hardness (kN) (1) (N•m) (2) (N•m) Hardness (kN) (1) AEL AEKM4M5M6M8 & M102.03.33.35.74.26.63.87.9Aluminum 0.8 HRB 48 1.5 —— 1.5 HRB 67 4 —— ——Cold-rolled Steel 0.8 HRB 37 1.5 2.1 1.8 HRB 43 4.3 3.1 1.7Aluminum 2.3 HRB 66 6.7 —— 3.1 HRB 63 7.5 —— ——Cold-rolled Steel 2.2 HRB 75 6.7 2 2.9 HRB 52 8.3 3.1 1.7Aluminum 0.8 HRB 28 1.5 —— 3.1 HRB 57 10.2 —— ——Cold-rolled Steel 0.7 HRB 47 2.1 2.7 3.3 HRB 49 10.8 4.2 1.8Aluminum 3.5 HRB 20 11 —— 4.7 HRB 57 9.9 —— ——Cold-rolled Steel 4.2 HRB 56 11.3 4.1 4.7 HRB 77 10.9 4.2 1.8Aluminum 0.8 HRB 48 2.5 —— 3.2 HRB 57 10.9 —— ——Cold-rolled Steel 0.8 HRB 43 2.6 9 4.2 HRB 56 15.3 3.3 2.7Aluminum 4.7 HRB 58 12.4 —— 6.4 HRB 60 16.9 —— ——Cold-rolled Steel 4.2 HRB 56 13.5 7.2 6.3 HRB 96 15 3.3 2.7Aluminum 0.8 HRB 48 3 —— 3.2 HRB 57 16 —— ——Cold-rolled Steel 0.8 HRB 43 3.1 11.3 2.9 HRB 52 15.5 6.7 4Aluminum 4.7 HRB 60 22.9 —— 7.9 HRB 52 28.7 —— ——Cold-rolled Steel 4.2 HRB 60 21.9 6.7 7.9 HRB 90 26.6 6.7 4(1) For pullout, test sheet is supported with a bushing diameter of three times the ØD Max.(2) Spinout testing conducted by inserting a screw into shank end of insert and tightening until insert spins in sheet.(3) For pushout, test sheet is supported with a bushing diameter of three times the ØD Max.(4) Pushout testing conducted only for near max grip steel sheet. For this condition type AEK has lower pushout than type AEL due to thinner head height.Pullout and spinout performance is the same for type AEL and AEK.(5) All performance values shown are the average of three or more lots.AE-13


SpinTite TYPE AESPERFORMANCE DATA (3) Near Minimum Grip Near Maximum GripPULLOUTPUSHOUTTest BushingPullout is the forcerequired to pull the insertfrom the sheet. (1)Test BushingPushout is the forcerequired to push the insertthrough the sheet. (2)Thread Max. TestThickness Sheet Pullout Thickness Sheet Pullout PushoutSize Grip Sheet(in.) Hardness (lbs.) (1) (in.) Hardness (lbs.) (1) (lbs.) (2) (3).0806-32 & 8-32.130.13010-32 & 10-24.225.1651/4-20 & 1/4-28.2605/16-18, .1505/16-24, &3/8-16 .312Aluminum .032 HRB 48 339 .060 HRB 67 897 ——Cold-rolled Steel .030 HRB 37 339 .071 HRB 43 969 689Aluminum .090 HRB 66 1515 .123 HRB 63 1684 ——Cold-rolled Steel .087 HRB 75 1514 .115 HRB 52 1869 689Aluminum .030 HRB 28 342 .125 HRB 57 2284 ——Cold-rolled Steel .029 HRB 47 469 .128 HRB 49 2429 940Aluminum .136 HRB 20 2464 .185 HRB 57 2220 ——Cold-rolled Steel .165 HRB 56 2530 .187 HRB 77 2442 940Aluminum .032 HRB 48 561 .125 HRB 57 2441 ——Cold-rolled Steel .030 HRB 43 581 .165 HRB 56 3448 744Aluminum .185 HRB 58 2798 .250 HRB 60 3796 ——Cold-rolled Steel .165 HRB 56 3028 .247 HRB 96 3370 744Aluminum .032 HRB 48 668 .125 HRB 57 3602 ——Cold-rolled Steel .030 HRB 43 687 .115 HRB 52 3478 1505Aluminum .185 HRB 60 5152 .312 HRB 52 6451 ——Cold-rolled Steel .165 HRB 60 4934 .312 HRB 90 5975 1505Near Minimum GripNear Maximum GripThread Max. TestThickness Sheet Pullout Thickness Sheet Pullout PushoutSize Grip Sheet(mm) Hardness (kN) (1) (N•m) Hardness (kN) (1) (kN) (2) (3)M4M5M6M8 & M102.03.33.35.74.26.63.87.9Aluminum 0.8 HRB 48 1.5 1.5 HRB 67 4 ——Cold-rolled Steel 0.8 HRB 37 1.5 1.8 HRB 43 4.3 3.1Aluminum 2.3 HRB 66 6.7 3.1 HRB 63 7.5 ——Cold-rolled Steel 2.2 HRB 75 6.7 2.9 HRB 52 8.3 3.1Aluminum 0.8 HRB 28 1.5 3.1 HRB 57 10.2 ——Cold-rolled Steel 0.7 HRB 47 2.1 3.3 HRB 49 10.8 4.2Aluminum 3.5 HRB 20 11 4.7 HRB 57 9.9 ——Cold-rolled Steel 4.2 HRB 56 11.3 4.7 HRB 77 10.9 4.2Aluminum 0.8 HRB 48 2.5 3.2 HRB 57 10.9 ——Cold-rolled Steel 0.8 HRB 43 2.6 4.2 HRB 56 15.3 3.3Aluminum 4.7 HRB 58 12.4 6.4 HRB 60 16.9 ——Cold-rolled Steel 4.2 HRB 56 13.5 6.3 HRB 96 15 3.3Aluminum 0.8 HRB 48 3 3.2 HRB 57 16 ——Cold-rolled Steel 0.8 HRB 43 3.1 2.9 HRB 52 15.5 6.7Aluminum 4.7 HRB 60 22.9 7.9 HRB 52 28.7 ——Cold-rolled Steel 4.2 HRB 60 21.9 7.9 HRB 90 26.6 6.7(1) For pullout, test sheet is supported with a bushing diameter three times ØD Max.(2) For pushout, test sheet is supported with a bushing diameter three times ØD Max.(3) All performance values shown are the average of three or more lots.AE-14


Plus+Tite – PRE-BULBED INSERTMetric ThreadIdentifierØDGripMØBRadial (Rad.) / Identification Marks(See Table)CAAll dimensions are in inches.Thread Part Grip Identification A ØB C ØD M Hole SizeSize Number Range Mark ±.015 Nom. Nom. Max. Max. In Sheet+.006 -.0001/4-20 AES25P280PB .020 - .280 None 1.000 .625 .057 .384 .520 .3901/4-20 AES25P500PB .280 - .500 1 Rad. 1.235 .625 .057 .384 .520 .3905/16-18 AES31P280PB .020 - .280 None 1.118 .750 .062 .495 .570 .5005/16-18 AES31P500PB .280 - .500 1 Rad. 1.348 .750 .062 .495 .570 .500All dimensions are in millimeters.Thread Part Grip Identification A ØB C ØD M Hole SizeSize x Number Range Mark ±0.38 Nom. Nom. Max. Max. In SheetPitch +0.15M6 x 0.1 AESM6P7.1PB 0.50 - 7.1 None 25.4 15.88 1.45 9.75 13.2 9.91M6 x 0.1 AESM6P12.7PB 7.1 - 12.7 1 Rad. 31.34 15.88 1.45 9.75 13.2 9.91M8 x 1.25 AESM8P7.1PB 0.50 - 7.1 None 28.4 19.05 1.57 12.57 14.48 12.7M8 x 1.25 AESM8P12.7PB 7.1 - 12.7 1 Rad. 34.24 19.05 1.57 12.57 14.48 12.7NOTE: The Atlas pneumatic tools will install Plus+Tite series inserts. Material hardness will affect the published grip ranges. Trial installations of this product in yourapplication are recommended. We will be happy to provide samples for this purpose.Part Number DesignationAE S 25 P 280 PBInstalls into single, variable, or multiple thickness materials.Type MaterialThreadCodePlusTiteDesignationMax.GripPre-bulbedDesignationMATERIAL & FINISH SPECIFICATIONSThreads Material Standard FinishUnified 2B/21 Per ASME B1.1 Steel, C-1008 or C-1010, or Equivalent Zinc Yellow Plate per ASTM B 633, Fe/Zn 8, Type II,Metric 6H/21 Per ASME B1.13M.0003” thick with clear protective coatingAE-15


MaxTite ® – COUNTERSUNK HEAD–UNIFIEDF.004” Nom.Key When SpecifiedØDCGripMFull RadiusPKeyedClosed EndShownAll dimensions are in inches.EMax.100˚±1˚Circumferential Mark (Circ.)CKRadial Mark (Rad.)ALJIdentification Marks (See Table) Open End Type Closed End Type Typical InstallationSee page AE–20 for part number key.BKeyway DetailThread B C ØD E F InstallInstall Hole Size Keyway DimensionsPullSize* Ref. Max. +.000 Max. +.005 Drill Size P H Up-.004 -.000 (Ref.) Min. Max. +.003 -.000 Factor#4-40 .263 .051 .155 .198 .054 5/32 .155 .157 .062 .046 - .048 .055#6-32 .323 .063 .189 .240 .054 #12 .189 .193 .062 .056 - .058 .065#8-32 .355 .063 .221 .271 .054 #2 .221 .226 .062 .056 - .058 .065#10-32 .391 .065 .250 .302 .054 1/4 .250 .256 .062 .056 - .058 .0801/4-20 .529 .089 .332 .382 .054 Q .332 .338 .062 .056 - .058 .0955/16-18 .656 .104 .413 .505 .120 Z .413 .423 .128 .097 - .102 .1203/8-16 .770 .124 .490 .597 .120 12.5mm .490 .500 .128 .110 - .115 .1551/2-13 .906 .124 .625 .733 .120 5/8 .625 .635 .128 .110 - .115 .185Thread- Grip Indent. Open End Keyed and KeylessClosed End KeylessClosed End KeyedGrip Range Mark A M Wt. (lbs./1000) L J K Wt. (lbs./1000) L J K Wt. (lbs./1000)Number ±.015 Ref. Alum. Steel ±.015 Ref. Ref. Alum. Steel ±.015 Ref. Ref. Alum. Steel4-81 .050 - .081 Blank .370 .235 .4 1.3 .525 .390 .235 .6 1.9 .525 .390 .235 .6 1.94-106 .081 - .106 1 Rad. .395 .235 .4 1.3 .550 .390 .235 .6 1.9 .550 .390 .235 .6 1.94-131 .106 - .131 2 Rad. .420 .235 .4 1.4 .575 .390 .235 .7 2.0 .575 .390 .235 .7 2.04-156 .131 - .156 3 Rad. .450 .235 .5 1.4 .600 .390 .235 .7 2.0 .600 .390 .235 .7 2.04-181 .156 - .181 4 Rad. .475 .235 .5 1.5 .625 .390 .235 .7 2.1 .625 .390 .235 .7 2.14-206 .181 - .206 5 Rad. .500 .235 .5 1.5 .650 .390 .235 .7 2.1 .650 .390 .235 .7 2.16-106 .065 - .106 Blank .500 .325 .8 2.5 .687 .510 .325 1.2 3.6 .812 .635 .425 1.4 4.26-161 .106 - .161 2 Rad. .500 .280 .8 2.4 .687 .465 .280 1.2 3.5 .812 .590 .380 1.3 4.16-201 .161 - .201 4 Rad. .562 .295 .9 2.6 .687 .420 .260 1.1 3.4 .812 .545 .335 1.3 4.06-241 .201 - .241 1 Circ. .625 .315 .9 2.9 .812 .505 .295 1.3 4.0 .812 .505 .295 1.3 4.06-281 .241 - .281 2 Circ. .625 .270 .9 2.8 .812 .465 .265 1.3 3.9 .812 .465 .265 1.3 3.96-321 .281 - .321 3 Circ. .687 .290 1.0 3.0 .844 .455 .265 1.3 4.0 .844 .455 .265 1.3 4.08-106 .065 - .106 Blank .500 .325 1.0 3.1 .687 .510 .325 1.5 4.6 .812 .635 .425 1.8 5.48-161 .106 - .161 2 Rad. .500 .280 1.0 3.0 .687 .465 .280 1.5 4.5 .812 .590 .380 1.7 5.38-201 .161 - .201 4 Rad. .562 .290 1.1 3.3 .687 .415 .255 1.4 4.4 .812 .540 .330 1.7 5.28-241 .201 - .241 1 Circ. .625 .310 1.2 3.6 .875 .560 .290 1.8 5.5 .875 .560 .290 1.8 5.58-281 .241 - .281 2 Circ. .687 .325 1.1 3.2 .875 .515 .290 1.8 5.4 .875 .515 .290 1.8 5.48-321 .281 - .321 3 Circ. .687 .295 1.2 3.8 .875 .485 .300 1.7 5.2 .875 .485 .300 1.7 5.210-116 .065 - .116 Blank .578 .395 1.4 4.3 .828 .645 .395 2.2 6.7 .828 .645 .395 2.2 6.710-166 .116 - .166 1 Rad. .625 .385 1.5 4.6 .875 .635 .385 2.3 6.9 .875 .635 .385 2.3 6.910-216 .166 - .216 2 Rad. .687 .400 1.6 4.9 .938 .650 .400 2.4 7.2 .938 .650 .400 2.4 7.210-266 .216 - .266 3 Rad. .734 .390 1.7 5.1 .984 .640 .390 2.5 7.5 .984 .640 .390 2.5 7.510-316 .266 - .316 4 Rad. .781 .385 1.8 5.4 1.031 .635 .385 2.5 7.7 1.031 .635 .385 2.5 7.710-366 .316 - .366 5 Rad. .844 .400 1.9 5.7 1.094 .650 .400 2.6 8.0 1.094 .650 .400 2.6 8.025-151 .089 - .151 Blank .687 .440 3.2 9.8 1.000 .750 .435 5.0 15.1 1.000 .750 .435 5.0 15.125-211 .151 - .211 1 Rad. .750 .440 3.4 10.3 1.062 .750 .435 5.2 15.7 1.062 .750 .435 5.2 15.725-271 .211 - .271 2 Rad. .812 .440 3.6 10.9 1.125 .750 .435 5.4 16.3 1.125 .750 .435 5.4 16.325-331 .271 - .331 3 Rad. .875 .435 3.8 11.5 1.187 .750 .435 5.5 16.9 1.187 .750 .435 5.5 16.925-391 .331 - .391 4 Rad. .937 .435 4.0 12.1 1.250 .750 .435 5.7 17.5 1.250 .750 .435 5.7 17.525-451 .391 - .451 5 Rad. 1.000 .445 4.2 12.7 1.312 .760 .445 5.9 18.1 1.312 .760 .445 5.9 18.131-181 .106 - .181 Blank .844 .540 5.9 17.8 1.218 .915 .540 9.0 27.5 1.218 .915 .540 9.0 27.531-256 .181 - .256 1 Rad. .937 .560 6.3 19.3 1.312 .935 .560 9.5 28.9 1.312 .935 .560 9.5 29.031-331 .256 - .331 2 Rad. 1.000 .550 6.6 20.1 1.406 .955 .550 10.0 30.4 1.406 .955 .550 10.0 30.531-406 .331 - .406 3 Rad. 1.093 .565 7.1 21.5 1.468 .940 .565 10.2 31.1 1.468 .940 .565 10.2 31.231-481 .406 - .481 4 Rad. 1.156 .555 7.3 22.3 1.562 .960 .555 10.7 32.6 1.562 .960 .555 10.8 32.731-556 .481 - .556 5 Rad. 1.250 .575 7.8 23.7 1.625 .950 .575 10.9 33.3 1.625 .950 .575 11.0 33.437-211 .125 - .211 Blank .938 .580 8.9 27.0 1.375 1.020 .655 13.9 42.3 1.375 1.020 .655 13.9 42.437-296 .211 - .296 1 Rad. 1.031 .590 9.4 28.7 1.468 1.030 .655 14.5 44.1 1.468 1.030 .655 14.5 44.137-381 .296 - .381 2 Rad. 1.125 .600 10.0 30.5 1.562 1.040 .675 15.0 45.8 1.562 1.040 .675 15.1 45.937-466 .381 - .466 3 Rad. 1.219 .615 10.6 32.3 1.656 1.050 .690 15.6 47.6 1.656 1.050 .690 15.7 47.737-551 .466 - .551 4 Rad. 1.312 .625 11.2 34.0 1.750 1.065 .705 16.2 49.4 1.750 1.065 .705 16.2 49.537-636 .551 - .636 5 Rad. 1.422 .650 11.9 36.2 1.859 1.090 .715 16.9 51.6 1.859 1.090 .715 17.0 51.750-226 .125 - .226 Blank .984 .610 14.0 43.2 1.406 1.030 .610 21.9 66.6 1.406 1.030 .610 21.9 66.650-326 .226 - .326 1 Rad. 1.094 .620 15.0 45.7 1.515 1.040 .620 22.9 69.7 1.515 1.040 .620 22.9 69.750-426 .326 - .426 2 Rad. 1.218 .640 16.2 49.2 1.625 1.050 .640 23.8 72.6 1.625 1.050 .640 23.8 72.650-526 .426 - .526 3 Rad. 1.312 .635 16.9 51.6 1.750 1.075 .635 25.0 76.3 1.750 1.075 .635 25.0 76.3AE-16* Both UNC and UNF threads available in No. 10 and larger thread sizes. Check for availability of other grip ranges and designs.H


MaxTite – COUNTERSUNK HEAD–METRICMetricThreadIdentityFEMax.100˚±1˚B0.1mm Nom.Key When SpecifiedØDCGripMFull RadiusPHKeylessOpen EndShownRadial Mark (Rad.)CKALJIdentification Marks (See Table) Open End Type Closed End Type Typical InstallationKeyway DetailAll dimensions are in millimeters.See page AE–20 for part number key.Thread B C ØD E F InstallInstall Hole Size Keyway DimensionsPullSize x Ref. Max. -0.1 Max. +0.13 Drill Size P H UpPitch (Ref.) Min. Max. +0.08 FactorM3 x 0.5 6.68 1.29 3.93 5.03 1.37 4 3.94 4.01 1.57 1.17 - 1.22 1.4M4 x 0.7 9.01 1.6 5.61 6.88 1.37 5.6 5.6 5.74 1.57 1.42 - 1.47 1.9M5 x 0.8 11.17 1.83 7.13 8.73 1.85 7.2 7.2 7.3 2.06 1.7 - 1.75 2.4M6 x 1 13.43 2.26 8.43 10.33 2.23 8.5 8.5 8.6 2.44 2.06 - 2.13 2.92M7 x 1 14.92 2.39 9.37 11.27 2.23 9.4 9.4 9.5 2.44 2.06 - 2.13 2.92M8 x 1.25 16.65 2.64 10.48 12.82 3.05 10.5 10.5 10.75 3.25 2.46 - 2.59 3.18M10 x 1.5 19.50 3.15 12.44 15.15 3.05 12.5 12.5 12.7 3.25 2.79 - 2.92 3.94M12 x 1.75 22.79 3.15 15.88 18.2 3.05 15.5 15.5 15.74 3.25 2.79 - 2.92 4.58Thread- Grip Indent.Open End Keyed and KeylessClosed End Keyed and KeylessGrip Range Mark A M Wt. (lbs./1000) L J K Wt. (lbs./1000)Number ±0.38 Ref. Alum. Steel ±0.38 Ref. Ref. Alum. SteelM3 - 2.1 1.29 - 2.1 Blank 9 5.48 .3 1 13 9.52 5.48 .5 1.6M3 - 2.86 2.1 - 2.86 1 Rad. 9.75 5.48 .4 1.1 13.75 9.52 5.48 .6 1.7M3 - 3.6 2.86 - 3.6 2 Rad. 10.5 5.48 .4 1.2 14.5 9.52 5.48 .6 1.8M3 - 4.36 3.6 - 4.36 3 Rad. 11.25 5.48 .4 1.2 15.25 9.52 5.48 .6 1.8M3 - 5.1 4.36 - 5.1 4 Rad. 12 5.48 .4 1.2 16 9.52 5.48 .6 1.8M3 - 5.86 5.1 - 5.86 5 Rad. 12.75 5.48 .4 1.3 16.75 9.52 5.48 .6 1.9M4 - 3.1 1.6 - 3.1 Blank 12 6.98 1 3 16.5 11.5 6.98 1.5 4.6M4 - 4.1 3.1 - 4.1 1 Rad. 13 6.98 1 3.2 17.5 11.5 6.98 1.6 4.7M4 - 5.1 4.1 - 5.1 2 Rad. 14 6.98 1.1 3.4 18.5 11.5 6.98 1.6 4.8M4 - 6.1 5.1 - 6.1 3 Rad. 15 6.98 1.1 3.5 19.5 11.5 6.98 1.6 5M4 - 7.1 6.1 - 7.1 4 Rad. 16 6.98 1.2 3.7 20.5 11.5 6.98 1.7 5.2M4 - 8.1 7.1 - 8.1 5 Rad. 17 6.98 1.2 3.8 21.5 11.5 6.98 1.8 5.3M5 - 3.6 1.8 - 3.6 Blank 16 9.98 2.1 6.3 22 15.97 9.98 3.1 9.5M5 - 5.1 3.6 - 5.1 1 Rad. 17.5 9.98 2.2 6.6 23.5 15.97 9.98 3.2 9.8M5 - 6.6 5.1 - 6.6 2 Rad. 19 9.98 2.3 7 25 15.97 9.98 3.3 10.1M5 - 8.1 6.6 - 8.1 3 Rad. 20.5 9.98 2.4 7.3 26.5 15.97 9.98 3.4 10.5M5 - 9.6 8.1 - 9.6 4 Rad. 22 9.98 2.5 7.6 28 15.97 9.98 3.5 10.8M5 - 11.1 9.6 - 11.1 5 Rad. 23.5 9.98 2.6 8 29.5 15.97 9.98 3.7 11.2M6 - 4.1 2.25 - 4.1 Blank 18 10.96 3.3 10.1 25 17.97 10.96 5 15.1M6 - 5.6 4.1 - 5.6 1 Rad. 19.5 10.96 3.5 10.6 26.5 17.97 10.96 5.1 15.6M6 - 7.1 5.6 - 7.1 2 Rad. 21 10.96 3.6 11.1 28 17.97 10.96 5.3 16M6 - 8.6 7.1 - 8.6 3 Rad. 22.5 10.96 3.8 11.6 29.5 17.97 10.96 5.4 16.5M6 - 10.1 8.6 - 10.1 4 Rad. 24 10.96 4 12.2 31 17.97 10.96 5.6 17.1M6 - 11.6 10.1 - 11.6 5 Rad. 25.5 10.96 4.2 12.7 32.5 17.97 10.96 5.8 17.7M8 - 5.1 2.69 - 5.1 Blank 20.5 12.23 5.2 15.9 28.5 20.23 12.23 7.9 24.2M8 - 7.1 5.1 - 7.1 1 Rad. 22.5 12.23 5.5 16.7 30.5 20.23 12.23 8.3 25.2M8 - 9.1 7.1 - 9.1 2 Rad. 24.5 12.23 5.8 17.7 32.5 20.23 12.23 8.5 26M8 - 11.1 9.1 - 11.1 3 Rad. 26.5 12.23 6.1 18.6 34.5 20.23 12.23 8.9 27M8 - 13.1 11.1 - 13.1 4 Rad. 28.5 12.23 6.4 19.6 36.5 20.23 12.23 9.1 27.8M8 - 15.1 13.1 - 15.1 5 Rad. 30.5 12.23 6.7 20.4 38.5 20.23 12.23 9.5 28.9M10 - 6.1 3.17 - 6.1 Blank 23 12.72 7.6 23.1 31.5 21.47 12.72 11.4 34.7M10 - 8.6 6.1 - 8.6 1 Rad. 25.5 12.72 8 24.4 34 21.47 12.72 11.8 36M10 - 11.1 8.6 - 11.1 2 Rad. 28 12.72 8.4 25.7 36.5 21.47 12.72 12.2 37.2M10 - 13.6 11.1 - 13.6 3 Rad. 30.5 12.72 8.9 27 39 21.47 12.72 12.7 38.6M10 - 16.1 13.6 - 16.1 4 Rad. 33 12.72 9.3 28.4 41.5 21.47 12.72 13.1 39.8M12 - 6.1 3.17 - 6.1 Blank 27 16.35 14.2 43.2 35 24.34 16.35 20.3 61.7M12 - 8.6 6.1 - 8.6 1 Rad. 29.5 16.35 15.1 46 37.5 24.34 16.35 21.1 64.4M12 - 11.1 8.6 - 11.1 2 Rad. 32 16.35 15.9 48.3 40 24.34 16.35 21.9 66.8M12 - 13.6 11.1 - 13.6 3 Rad. 34.5 16.35 16.9 51.4 42.5 24.34 16.35 22.9 69.8M12 - 16.1 13.6 - 16.1 4 Rad. 37 16.35 17.7 53.9 45 24.34 16.35 23.8 72.6AE-17


MaxTite – FLATHEAD–UNIFIEDFG Max.Key When SpecifiedØDGripMFull RadiusPE Max.BCircumferential Mark (Circ.)RibbedCKOpen EndRadial Mark (Rad.)ALJShownIdentification Marks (See Table) Open End Type Closed End Type Typical InstallationAll dimensions are in inches. See page AE–20 for part number key.Thread B C ØD E F G InstallInstall Hole Size Keyway DimensionsPullSize* ±.015 Nom. +.000 Max. +.005 Max. Drill Size P H Up-.004 -.000 (Ref.) Min. Max. +.003 -.000 Factor#4-40 .270 .025 .155 .198 .054 .023 5/32 .155 .157 .062 .046 - .048 .055#6-32 .325 .032 .189 .240 .054 .023 #12 .189 .193 .062 .056 - .058 .065#8-32 .357 .032 .221 .271 .054 .023 #2 .221 .226 .062 .056 - .058 .065#10-32 .406 .038 .250 .302 .054 .023 1/4 .250 .256 .062 .056 - .058 .0801/4-20 .475 .058 .332 .382 .054 .035 Q .332 .338 .062 .056 - .058 .0955/16-18 .665 .062 .413 .505 .120 .040 Z .413 .423 .128 .097 - .102 .1203/8-16 .781 .088 .490 .597 .120 .040 12.5mm .490 .500 .128 .110 - .115 .1551/2-13 .906 .085 .625 .733 .120 .040 5/8 .625 .635 .128 .110 - .115 .185Thread- Grip Indent. Open End Keyed and KeylessClosed End KeylessClosed End KeyedGrip Range Mark A M Wt. (lbs./1000) L J K Wt. (lbs./1000) L J K Wt. (lbs./1000)Number ±.015 Ref. Alum. Steel ±.015 Ref. Ref. Alum. Steel ±.015 Ref. Ref. Alum. Steel4-60 .010 - .060 Blank .345 .230 .4 1.3 .500 .385 .230 .6 1.9 .500 .385 .230 .6 1.94-85 .060 - .085 1 Rad. .370 .230 .4 1.4 .525 .385 .230 .7 2.0 .525 .385 .230 .7 2.04-110 .085 - .110 2 Rad. .400 .230 .5 1.4 .555 .390 .230 .7 2.0 .555 .390 .230 .7 2.04-135 .110 - .135 3 Rad. .425 .230 .5 1.5 .580 .385 .230 .7 2.1 .580 .385 .230 .7 2.14-160 .135 - .160 4 Rad. .450 .230 .5 1.5 .605 .385 .230 .7 2.1 .605 .385 .230 .7 2.14-185 .160 - .185 5 Rad. .480 .230 .5 1.6 .635 .385 .230 .7 2.2 .635 .385 .230 .7 2.26-75 .010 - .075 1 Rad. .438 .300 .8 2.4 .625 .490 .305 1.2 3.5 .750 .615 .405 1.4 4.16-120 .075 - .120 3 Rad. .500 .315 .9 2.6 .625 .440 .255 1.1 3.4 .750 .565 .355 1.3 4.06-160 .120 - .160 5 Rad. .500 .270 .9 2.6 .750 .520 .260 1.3 4.0 .750 .520 .310 1.3 4.06-200 .160 - .200 1 Circ. .562 .290 .9 2.8 .750 .480 .260 1.3 3.9 .750 .480 .260 1.3 3.96-240 .200 - .240 2 Circ. .625 .310 1.0 3.0 .750 .435 .260 1.3 3.8 .750 .435 .260 1.3 3.86-280 .240 - .280 3 Circ. .687 .330 1.1 3.3 .812 .455 .265 1.3 4.1 .812 .455 .265 1.3 4.18-75 .010 - .075 1 Rad. .438 .300 1.0 3.0 .625 .490 .305 1.5 4.5 .750 .615 .405 1.7 5.38-120 .075 - .120 3 Rad. .500 .315 1.1 3.3 .625 .440 .255 1.4 4.4 .750 .565 .355 1.7 5.28-160 .120 - .160 5 Rad. .500 .270 1.1 3.2 .750 .520 .260 1.7 5.1 .750 .520 .310 1.7 5.18-200 .160 - .200 1 Circ. .625 .350 1.3 3.9 .750 .475 .265 1.6 5.0 .750 .475 .265 1.6 5.08-240 .200 - .240 2 Circ. .625 .305 1.2 3.8 .875 .555 .310 1.9 5.6 .875 .555 .310 1.9 5.68-280 .240 - .280 3 Circ. .687 .340 1.3 4.1 .875 .530 .290 1.8 5.6 .875 .530 .290 1.8 5.610-80 .010 - .080 Blank .531 .380 1.5 4.5 .781 .630 .380 2.3 6.8 .781 .630 .380 2.3 6.810-130 .080 - .130 1 Rad. .594 .390 1.6 4.9 .843 .640 .390 2.4 7.2 .843 .640 .390 2.4 7.210-180 .130 - .180 2 Rad. .641 .390 1.7 5.1 .891 .640 .390 2.4 7.4 .891 .640 .390 2.4 7.410-230 .180 - .230 3 Rad. .703 .395 1.8 5.4 .953 .645 .395 2.6 7.8 .953 .645 .395 2.6 7.810-280 .230 - .280 4 Rad. .750 .395 1.9 5.7 1.000 .645 .395 2.6 8.0 1.000 .645 .395 2.6 8.010-330 .280 - .330 5 Rad. .797 .385 1.9 5.9 1.047 .630 .385 2.7 8.2 1.047 .630 .385 2.7 8.225-80 .020 - .080 Blank .625 .450 3.2 9.7 .937 .760 .440 4.9 15.1 .937 .760 .440 5.0 15.125-140 .080 - .140 1 Rad. .687 .450 3.4 10.3 1.000 .760 .440 5.1 15.7 1.000 .760 .440 5.1 15.725-200 .140 - .200 2 Rad. .750 .450 3.6 10.9 1.062 .760 .440 5.3 16.2 1.062 .760 .440 5.3 16.325-260 .200 - .260 3 Rad. .812 .445 3.8 11.5 1.125 .755 .445 5.5 16.8 1.125 .755 .445 5.5 16.825-320 .260 - .320 4 Rad. .875 .445 4.0 12.0 1.187 .755 .445 5.7 17.4 1.187 .755 .445 5.7 17.425-380 .320 - .380 5 Rad. .937 .445 4.1 12.6 1.250 .755 .445 5.9 18.0 1.250 .755 .445 5.9 18.031-125 .030 - .125 Blank .750 .505 6.0 18.2 1.187 .940 .550 9.6 29.1 1.187 .940 .550 9.6 29.231-200 .125 - .200 1 Rad. .875 .555 6.7 20.3 1.281 .960 .555 10.1 30.6 1.281 .960 .555 10.1 30.731-275 .200 - .275 2 Rad. .937 .540 6.9 21.1 1.343 .950 .560 10.3 31.4 1.343 .950 .560 10.3 31.531-350 .275 - .350 3 Rad. 1.032 .560 7.4 22.6 1.437 .965 .570 10.8 32.9 1.437 .965 .570 10.8 32.931-425 .350 - .425 4 Rad. 1.125 .580 7.9 24.0 1.531 .985 .575 11.3 34.3 1.531 .985 .575 11.3 34.431-500 .425 - .500 5 Rad. 1.187 .565 8.2 24.9 1.593 .975 .580 11.5 35.1 1.593 .975 .580 11.6 35.237-115 .030 - .115 Blank .844 .585 9.7 29.7 1.281 1.020 .660 14.8 45.0 1.281 1.020 .660 14.8 45.137-200 .115 - .200 1 Rad. .938 .595 10.3 31.4 1.375 1.030 .670 15.4 46.8 1.375 1.030 .670 15.4 46.937-285 .200 - .285 2 Rad. 1.031 .605 10.9 33.2 1.468 1.040 .680 15.9 48.5 1.468 1.040 .680 16.0 48.637-370 .285 - .370 3 Rad. 1.125 .615 11.5 34.9 1.562 1.050 .690 16.5 50.3 1.562 1.050 .690 16.5 50.437-455 .370 - .455 4 Rad. 1.218 .630 12.0 36.7 1.656 1.065 .710 17.1 52.1 1.656 1.065 .710 17.1 52.237-540 .455 - .540 5 Rad. 1.312 .635 12.6 38.5 1.750 1.075 .715 17.7 53.8 1.750 1.075 .715 17.7 53.950-150 .050 - .150 Blank .906 .605 14.0 42.6 1.328 1.030 .605 21.9 66.6 1.328 1.030 .605 21.9 66.650-250 .150 - .250 1 Rad. 1.031 .630 15.2 46.3 1.453 1.055 .630 23.1 70.3 1.453 1.055 .630 23.1 70.350-350 .250 - .350 2 Rad. 1.141 .640 16.2 49.2 1.562 1.060 .640 24.0 73.2 1.562 1.060 .640 24.0 73.250-450 .350 - .450 3 Rad. 1.250 .650 17.1 52.2 1.671 1.070 .650 25.0 76.1 1.671 1.070 .650 25.0 76.1AE-18Keyway Detail* Both UNC and UNF threads available in No. 10 and larger thread sizes. Check for availability of other grip ranges and designs.H


MaxTite – FLATHEAD–METRICMetricThreadIdentityFG Max.Key When SpecifiedØDGripMFull RadiusPE Max.BKeyedOpen EndshownAll dimensions are in millimeters.Radial Mark (Rad.) CKALJIdentification Marks (See Table) Open End Type Closed End Type Typical InstallationSee page AE–20 for part number key.Keyway DetailThread B C ØD E F G InstallInstall Hole Size Keyway DimensionsPullSize x ±0.38 Nom. -0.1 Max. +0.13 Max. Drill Size P H UpPitch (Ref.) Min. Max. +0.08 FactorM3 x 0.5 6.68 0.63 3.93 5.03 1.37 0.58 4 3.94 4.01 1.57 1.17 - 1.22 1.4M4 x 0.7 9.01 0.81 5.61 6.88 1.37 0.58 5.6 5.6 5.74 1.57 1.42 - 1.47 1.9M5 x 0.8 11.17 1.22 7.13 8.73 1.85 0.58 7.2 7.2 7.3 2.06 1.7 - 1.75 2.4M6 x 1 13.43 1.47 8.43 10.33 2.23 0.89 8.5 8.5 8.6 2.44 2.06 - 2.13 2.9M7 x 1 14.92 1.47 9.37 11.27 2.23 0.89 9.4 9.4 9.5 2.44 2.06 - 2.13 2.9M8 x 1.25 16.65 1.57 10.48 12.82 3.05 1.02 10.5 10.5 10.75 3.25 2.46 - 2.59 3.18M10 x 1.5 19.5 2.23 12.44 15.15 3.05 1.02 12.5 12.5 12.7 3.25 2.79 - 2.92 3.94M12 x 1.75 22.79 2.23 15.88 18.2 3.05 1.02 15.5 15.5 15.74 3.25 2.79 - 2.92 4.57Thread- Grip Indent.Open End Keyed and KeylessClosed End Keyed and KeylessGrip Range Mark A M Wt. (lbs./1000) L J K Wt. (lbs./1000)Number ±0.38 Ref. Alum. Steel ±0.38 Ref. Ref. Alum. SteelM3 - 1 0.25 - 1 Blank 8 5.61 .3 1 12 9.62 5.61 .5 1.6M3 - 1.75 1 - 1.75 1 Rad. 8.75 5.61 .4 1.1 12.75 9.62 5.61 .5 1.7M3 - 2.5 1.75 - 2.5 2 Rad. 9.5 5.61 .4 1.1 13.5 9.62 5.61 .6 1.7M3 - 3.25 2.5 - 3.25 3 Rad. 10.25 5.61 .4 1.2 14.24 9.62 5.61 .6 1.7M3 - 4 3.25 - 4 4 Rad. 11 5.61 .4 1.2 15 9.62 5.61 .6 1.8M3 - 4.75 4 - 4.75 5 Rad. 11.75 5.61 .4 1.3 15.75 9.62 5.61 .6 1.9M4 - 2 0.25 - 2 Blank 11 7.08 1 3.1 16 12.08 7.08 1.6 5M4 - 3 2 - 3 1 Rad. 12 7.08 1.1 3.3 17 12.08 7.08 1.7 5.2M4 - 4 3 - 4 2 Rad. 13 7.08 1.1 3.4 18 12.08 7.08 1.8 5.3M4 - 5 4 - 5 3 Rad. 14 7.08 1.2 3.5 19 12.08 7.08 1.8 5.5M4 - 6 5 - 6 4 Rad. 15 7.08 1.2 3.7 20 12.08 7.08 1.9 5.7M4 - 7 6 - 7 5 Rad. 16 7.08 1.3 3.8 21 12.08 7.08 1.9 5.8M5 - 2 0.25 - 2 Blank 14.5 10.09 2.2 6.6 20 15.6 10.09 3 9.3M5 - 3.5 2 - 3.5 1 Rad. 16 10.09 2.3 6.9 21.5 15.6 10.09 3.2 9.6M5 - 5 3.5 - 5 2 Rad. 17.5 10.09 2.4 7.2 23 15.6 10.09 3.2 9.9M5 - 6.5 5 - 6.5 3 Rad. 19 10.09 2.5 7.5 24.5 15.6 10.09 3.4 10.3M5 - 8 6.5 - 8 4 Rad. 20.5 10.09 2.6 7.9 26 15.6 10.09 3.5 10.6M5 - 9.5 8 - 9.5 5 Rad. 22 10.09 2.7 8.2 27.5 15.6 10.09 3.6 11.1M6 - 2 0.75 - 2 Blank 15.5 10.58 3.4 10.3 23 18.07 10.58 5.1 15.5M6 - 3.5 2 - 3.5 1 Rad. 17 10.58 3.5 10.7 24.5 18.07 10.58 5.3 16M6 - 5 3.5 - 5 2 Rad. 18.5 10.58 3.7 11.2 26 18.07 10.58 5.4 16.5M6 - 6.5 5 - 6.5 3 Rad. 20 10.58 3.8 11.7 27.5 18.07 10.58 5.6 17M6 - 8 6.5 - 8 4 Rad. 21.5 10.58 4 12.2 29 18.07 10.58 5.7 17.5M6 - 9.5 8 - 9.5 5 Rad. 23 10.58 4.2 12.7 30.5 18.07 10.58 5.9 18M8 - 3 0.75 - 3 Blank 18 11.83 5.2 15.9 26 19.82 11.83 7.9 24M8 - 5 3 - 5 1 Rad. 20 11.83 5.7 16.9 28 19.82 11.83 8.2 25M8 - 7 5 - 7 2 Rad. 22 11.83 5.9 17.9 30 19.82 11.83 8.6 26M8 - 9 7 - 9 3 Rad. 24 11.83 6.2 19 32 19.82 11.83 8.9 27.2M8 - 11 9 - 11 4 Rad. 26 11.83 6.5 19.7 34 19.82 11.83 9.1 27.8M8 - 13 11 - 13 5 Rad. 28 11.83 6.8 20.8 36 19.82 11.83 9.5 28.8M10 - 3 1 - 3 Blank 20 13.2 8 24.5 29 22.18 13.2 12.2 37.3M10 - 5.5 3 - 5.5 1 Rad. 22.5 13.2 8.5 25.9 31.5 22.18 13.2 12.6 38.4M10 - 8 5.5 - 8 2 Rad. 25 13.2 8.9 27 34 22.18 13.2 13.1 39.5M10 - 10.5 8 - 10.5 3 Rad. 27.5 13.2 9.3 28.4 36.5 22.18 13.2 13.4 41M10 - 13 10.5 - 13 4 Rad. 30 13.2 9.7 29.6 39 22.18 13.2 13.8 42.1M12 - 3 1 - 3 Blank 24 16.45 14.9 45.5 32 24.44 16.45 21.1 64.1M12 - 5.5 3.99 - 5.5 1 Rad. 26.5 16.45 15.9 48.3 34.5 24.44 16.45 21.9 66.7M12 - 8 5.5 - 8 2 Rad. 29 16.45 16.6 50.7 37 24.44 16.45 22.7 69.3M12 - 10.5 8 - 10.5 3 Rad. 31.5 16.45 17.6 53.5 39.5 24.44 16.45 23.6 71.9M12 - 13 10.5 - 13 4 Rad. 34 16.45 18.5 56.3 42 24.44 16.45 24.5 74.7HAE-19


MaxTite – STANDARD FULL-HEXMetricThreadIdentityGripMBAll dimensions are in inches.Radial Mark (Rad.)Identification Marks (See Table)C A DTypical Installation<strong>Hex</strong> HoleSizeThread Part Grip Identification A B C D M <strong>Hex</strong> HoleSize Number Range Mark ±.015 ±.015 Nom. Max. Ref. Size In Sheet(1) (1) +.005 -.000#10-32 AES10H85 .010 - .085 Blank .344 .344 .043 .223 .200 .224#10-32 AES10H135 .085 - .135 1 Rad. .406 .344 .043 .223 .210 .224#10-32 AES10H185 .135 - .185 2 Rad. .453 .344 .043 .223 .210 .2241/4-20 AES25H85 .020 - .085 Blank .406 .437 .043 .296 .245 .2971/4-20 AES25H145 .085 - .145 1 Rad. .469 .437 .043 .296 .250 .2971/4-20 AES25H205 .145 - .205 2 Rad. .531 .437 .043 .296 .250 .2975/16-18 AES31H105 .030 - .105 Blank .562 .562 .048 .368 .375 .3695/16-18 AES31H175 .105 - .175 1 Rad. .640 .562 .048 .368 .380 .3695/16-18 AES31H245 .175 - .245 2 rad. .703 .562 .048 .368 .375 .3693/8-16 AES37H115 .030 - .115 Blank .625 .656 .058 .437 .400 .4383/8-16 AES37H205 .115 - .205 1 Rad. .718 .656 .058 .437 .405 .4383/8-16 AES37H295 .205 - .295 2 Rad. .812 .656 .058 .437 .410 .438All dimensions are in millimeters.Thread Part Grip Identification A B C D M <strong>Hex</strong> HoleSize Number Range Mark ±0.38 ±0.38 Nom. Max. Ref. Size In Sheet(1) (1) +0.13M5 x 0.8 AESM5H215 0.5 - 2.15 Blank 10.3 9.52 1.09 6.35 6.72 6.36M5 x 0.8 AESM5H355 2.15 - 3.55 1 Rad. 11.9 9.52 1.09 6.35 6.72 6.36M5 x 0.8 AESM5H505 3.55 - 5.05 2 Rad. 13.48 9.52 1.09 6.35 6.72 6.36M6 x 1 AESM6H215 0.5 - 2.15 Blank 10.3 11.09 1.09 7.52 6.22 7.54M6 x 1 AESM6H365 2.15 - 3.65 1 Rad. 11.9 11.09 1.09 7.52 6.22 7.54M6 x 1 AESM6H520 3.65 - 5.2 2 Rad. 13.48 11.09 1.09 7.52 6.22 7.54M8 x 1.25 AESM8H255 0.5 - 2.55 Blank 15.86 15.07 1.57 10.08 10.35 10.11M8 x 1.25 AESM8H455 2.5 - 4.55 1 Rad. 17.84 15.07 1.57 10.08 10.35 10.11M8 x 1.25 AESM8H660 4.55 - 6.6 2 Rad. 19.82 15.07 1.57 10.08 10.35 10.11M10 x 1.5 AESM10H295 0.75 - 2.95 Blank 15.88 17.48 1.57 11.89 13.08 11.91M10 x 1.5 AESM10H520 2.95 - 5.2 1 Rad. 18.24 17.48 1.57 11.89 13.08 11.91M10 x 1.5 AESM10H750 5.2 - 7.5 2 Rad. 20.62 17.48 1.57 11.89 13.08 11.91(1) Additional thread sizes and grip ranges are available.PART NUMBER DESIGNATIONAETypeSSMaterialA = Aluminum S = Steel NM = 300 <strong>Series</strong> Stainless SS = 430 Stainless Steel BR = Brass CH = 4037 Alloy Steel25 Thread Code4 = 4-40 6 = 6-32 8 = 8-32 10 = 10-32 25 = 1/4-20 31 = 5/16-18 37 = 3/8-16 50 = 1/2-13(For metric use thread designation. Example M3=M3)KBStyle“–” = Keyless open end K = Keyed open end B = Keyless closed end KB = Keyed closed end R = Ribbed shank H = Full-hex body80 Grip Range80 = .020 to .080 grip range (See charts for other ranges).Grip Range Codes ending in 0 or 5 are flathead, and 1 or 6 have countersunk heads.For parts other than steel with cadmium plating, call the factory for an additional part number code.AE-20


MaxTiteMATERIAL & FINISH SPECIFICATIONSMaxTite GRIP RANGERound BodyMaterial Type Standard Finish Min. Tensile Strength (PSI Ult.)Aluminum 6053-T4 6061-T4 Anodized in accordance with 25,000SAE AMS-A-8625, Type IISteel C-1010 or Cadmium Plate - .0002” Minimum 42,000C-1110 Thickness Per SAE AMS-QQ-P-416 Class 3, Type IAlloy Steel 4037Stainless SteelCadmium Plate - .0003” Minimum 55,000 (No. 4 & No. 6 Thread Size)Thickness Per SAE AMS-QQ-P-416 Class 2, Type II 85,000 (No. 8 to 1/2” Thread Sizes)430 Pickled and Passivated Per SAE AMS QQ-P-35, Type II 67,000300 <strong>Series</strong> Pickled and Passivated Per SAE AMS QQ-P-35, Type II 80,000Brass Alloy No. 260 None - Bright as Machined 50,000<strong>Hex</strong> BodyMaterial Type No. Standard Finish Min. Tensile Strength (PSI Ult.)Steel C-1008 C-1010 Zinc Plate per ASTM B 633, Fe/Zn 8, Type II 45,000Weights: For brass fasteners, multiply weight of aluminum equivalent by 3.13. Weights for CH (4037 alloy steel) and SS (Type 430 stainless steel) same as steel.All fasteners are designed for installation into a range of material thickness. Maximum Grip represents thegreatest material thickness into which a specific fastener should be properly installed. Minimum Grip representsthe least thickness of material into which a specific fastener should be properly installed. The zone of materialthickness between the minimum and maximum grip is the grip range.MinimumGripMaximumGripMaximumGripMinimumGripIn surface installations or machine countersunk installations, the grip is the same as the material thickness(see figure “A”). For dimple or press countersunk holes, the grip is the measurement from the top metal surfaceto the underside of the dimple hole (see figure “B”).IMPORTANT: Measurements must include air gaps, paint and any burrs that cannot be removed.Figure “A”Figure “B”AE-21


MaxTiteCOUNTERSUNK HOLE PREPARATIONMACHINE COUNTERSINKING INSTALLATIONTo obtain a precision hole and countersink, follow these steps:Step 1 Drill an undersized hole in the sheet.Step 2 Countersink the hole.Step 3 Drill correct diameter hole with finish drill.Step 4 If keyed fastener is to be used, cut a keyway with a round file or guided drill.Step 5 Install fastener.DIMPLE COUNTERSINKING INSTALLATIONSheets thinner than a fastener head thickness require a dimple countersinkinstallation.The ideal bulge on any fastener installation will always be formed against a flatunder-surface. The bell-mouth that results from ordinary dimpling will not permit thefastener to form a proper bulge and these fasteners will form a weak bulge, a spreadshank, and may possibly shear.A ledge at the bottom of the dimpling die must be used to provide a flat surfacein the dimpling operation. The “flat” on the dimple will save costly deburring beforedimpling and enables the fastener to form normally, providing maximum strength.FlatLedgeAE-22


MaxTiteINSTALLATIONSTEP 1 The fastener is threaded ontothe pull-up stud of an installation tool.STEP 2 The fastener, on the pull-upstud, is inserted into the drilled orpunched hole.STEP 3 The pull-up stud retractsand bulges the unthreaded portionof the fastener shank against the flatundersurface.STEP 4 The installation tool stud isremoved, leaving the fastener secureand ready for the attachment screw.NOTE: For open end fasteners, the pull-up stud tip protrudes beyond the end of the MaxTite fastener. On closed endfasteners, screw the pull-up stud into the fastener about seven or eight turns. Be sure the anvil rests on the fastenerhead.AE-23


MaxTitePERFORMANCE DATATORQUE STRENGTH DATA - TORQUE-AXIAL LOAD RELATIONSHIPUsed as nut plates, these fasteners may be safely loaded to torque equivalent of their maximum upset loads.Surpassing these loads will cause the screw to break, or the fastener will continue to upset until ultimate strip loadis attained.Because of the many variables such as type of lubrication, plating, type and grade of screw or bolt, it isrecommended that a pilot test be conducted to determine the optimum assembly torque.TORQUE-OUT STRENGTHAlthough these fasteners are never used as shown in this view, it is used to illustrate the effects of accidentalimposition of torque by: over-length screw bottoming in a blind end fastener; unthreaded shank area of aninsufficiently threaded screw bottoming in the first thread of a fastener; cross threading in inserting screw.Torque Equiv. of Max. UpsetLoad (in. lbs.) (1)Thread Size Aluminum Brass Steel Stainless Steel#4-40 8 15 15 15#6-32 12 24 24 30#8-32 16 40 38 45#10-32 25 45 45 601/4-20 60 130 130 1605/16-18 100 156 156 2603/8-16 190 345 344 4001/2-13 350 NA 660 NA(1) These values are averages only.TORQUE STRENGTHTorque Required to Turn Fastener (in. lbs.)Aluminum Brass Steel Stainless SteelThread Size Key Keyless Key Keyless Key Keyless Key Keyless#4-40 9 4 20 8 20 8 45 8#6-32 12 4 30 8 29 13 46 15#8-32 20 9 37 12 34 21 66 38#10-32 22 12 46 23 43 23 77 381/4-20 55 30 100 50 93 51 134 785/16-18 101 46 NA 103 176 70 360 1153/8-16 116 83 300 198 361 131 400 2011/2-13 216 130 NA NA NA 300 NA NAAluminum fasteners tested in aluminum plates. Steel and brass fasteners tested in steel plates. Stainlesssteel fasteners tested in stainless steel plates. These values are averages only and based on controlledtests - certain variations must be expected in actual practice.TORQUE-OUT STRENGTHNA - Test data not available.AE-24


MaxTitePERFORMANCE DATA (Continued)UPSET LOAD (lbs.)ULTIMATE TENSILE STRENGTH (lbs.)Thread Size Aluminum Brass Steel Stainless Steel#4-40 261 474 458 621#6-32 373 678 656 889#8-32 485 882 853 1153#10-32 617 1120 1085 14701/4-20 1150 2020 1850 25105/16-18 1600 2995 2750 37303/8-16 2075 3925 3900 52801/2-13 3100 NA 4900 NAULTIMATE SHEAR STRENGTH (lbs.)Thread Size Aluminum Brass Steel Stainless Steel#4-40 158 300 316 515#6-32 230 430 460 749#8-32 294 558 588 958#10-32 374 710 748 12201/4-20 710 1230 1100 17905/16-18 930 1850 1750 28503/8-16 1260 2425 2420 39401/2-13 2150 NA 3400 NAAluminum fasteners tested in aluminum plates. Steel and brass fasteners tested in steel plates. Stainless steel fasteners tested in stainless steel plates. Thesevalues are averages only and based on controlled tests - certain variations must be expected in actual practice. Performance testing of this product in yourapplication is recommended. We will be happy to provide samples for this purpose.NA - Test data not available.Aluminum Brass Steel Stainless SteelThread Size Min. Grip Max. Grip Min. Grip Max. Grip Min. Grip Max. Grip Min. Grip Max. Grip#4-40 400 450 700 800 700 800 800 900#6-32 500 600 800 950 850 1000 1000 1300#8-32 600 700 1300 1500 1000 1250 1400 1650#10-32 750 800 1600 1800 1300 1500 1900 20001/4-20 1300 1450 2570 2880 2300 2610 3300 34005/16-18 1900 2150 3870 4210 3300 3650 4800 56003/8-16 2570 2700 4620 4940 4965 5325 6100 66601/2-13 4000 4400 NA NA 6700 7200 NA NAULTIMATE THREAD STRENGTH (lbs.)Aluminum Brass Steel Stainless SteelThread Size Min. Grip Max. Grip Min. Grip Max. Grip Min. Grip Max. Grip Min. Grip Max. Grip#4-40 675 575 1265 1075 1180 1000 1600 1300#6-32 964 820 1740 1480 1705 1450 2400 2000#8-32 1095 935 2050 1740 1920 1630 3000 2200#10-32 1600 1450 3025 2525 3000 2500 4000 35001/4-20 2500 2400 4900 4250 5240 4520 6000 51005/16-18 4000 3700 7795 6840 7625 6300 8700 75003/8-16 4700 4450 11600 11200 11500 10450 11700 96501/2-13 7900 6400 NA NA 17250 14500 NA NAAE-25


INSTALLATION TOOLSSERIES 800 SPIN/SPIN TOOLAtlas <strong>Series</strong> 800 tools provide totally pneumatic, spin/spin operation to easily installall Atlas SpinTite and Plus+Tite fasteners. They are lightweight, economical, lowmaintenance, ergonomically designed, and portable.AE 40 SPIN/PULL TOOLThe Atlas AE 40 portable tool provides a hydraulic/pneumatic action to install AtlasMaxTite products for those heavy-duty applications. It is a powerful, efficient, andquiet tool, designed to provide long life and trouble free service.HEX WRENCH INSTALLATION TOOLThe Atlas <strong>Hex</strong> Wrench Tool is designed for installing MaxTite fasteners. This tool isideal for field installations, repair work, and prototype applications.L6000 INSTALLATION TOOLThe Atlas hand operated L6000 tool installs SpinTite fasteners in most types andsizes and is also suitable for light production requirements.ROBOTIC SYSTEM CAPABILITIESAtlas robotic technology offers a completely automated and intelligent system forworker-free part handling and fastener installation. The robotic assembly systemcan reduce installed fastener costs, increase quality installations, improve jobproductivity, and reduce floor-space requirements. We provide the fastener feedmodule and the installation tool that works with your robot or we can provide theentire system. System components and capabilities are configured to meet yourspecific assembly needs.For more complete tool information see Bulletin PSAE-26


Custom Hardware OptionsIn addition to catalog standard hardware and equipment, our “custom solution”capabilities can solve the most demanding design or assembly challenge.Ourapproach focuses all our product, application and automationexperience on your specific requirement. Working togetherwe can help you gain a competitive edge, providing solutions from uniquefasteners to complete assembly systems, engineered and delivered to optimizeand add value to your operation.AE-27


WORLDWIDE REPRESENTATIVESFor representatives and distributors, or more information on Atlas brand products,visit www.pennfast.com or call us at 877-682-2505 (USA Only) or 330-676-1006.Look for the “AE” onAtlas Plus+Tite andMaxTite inserts.Look for the “ring” identifieron Atlas brand studs.Specifications subject to change without notice. AE-28Printed in U.S.A.CAGE-46384

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