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Spiraflo Steam Flowmeters - Spirax Sarco

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2<br />

The <strong>Spiraflo</strong> steam meter with density compensation<br />

is designed to give very accurate results,<br />

regardless of variations in steam pressure<br />

How it works<br />

The <strong>Spiraflo</strong> steam meter operates on the wellestablished<br />

spring loaded variable area principle.<br />

A circular plate positioned in the flow is free to move<br />

against the action of a heavy duty precision made<br />

torsion spring. To determine the plate angle, a rotary<br />

transformer of special design is incorporated into the<br />

unit. This converts the plate angle into an electrical<br />

output which is proportional to the flow. The device<br />

operates within the pressurised body of the transducer,<br />

thus eliminating the need for any rotary seals. The<br />

result is a robust design, well suited to the rigours<br />

of steam service. It offers good turndown, high<br />

accuracy and repeatability.<br />

An in-built temperature probe provides information<br />

which enables the flow computer to compensate for<br />

the pressure variations which are commonplace in<br />

steam systems. This density compensation is<br />

essential in achieving accurate measurement<br />

of steam flow.<br />

The addition of a pressure transmitter enables the<br />

<strong>Spiraflo</strong> to be used for superheated steam as well as<br />

saturated steam systems.<br />

Density compensation<br />

It is rare for the pressure in a steam system to<br />

remain absolutely constant. Unless this variation is<br />

taken into account, flow measurement errors will<br />

occur. The automatic<br />

density compensation<br />

offered by the <strong>Spiraflo</strong><br />

system completely<br />

eliminates these errors<br />

1 000<br />

900<br />

800<br />

Flowrate<br />

and allows accurate<br />

700<br />

metering whatever the<br />

600<br />

steam pressure. This is 500<br />

shown in the diagram.<br />

400<br />

300<br />

200<br />

Flowrate, kg / h<br />

PTX<br />

RVDT - Rotary variable differential<br />

transformer<br />

RTD - Resistance temperature<br />

detector<br />

PTX - Pressure transmitter<br />

Signal conditioning unit<br />

(the signal conditioning unit converts<br />

the signal into a form suitable for<br />

use in the flow computer)<br />

Flow computer<br />

Spring loaded plate<br />

RVDT<br />

The <strong>Spiraflo</strong> system components<br />

100<br />

0<br />

0 1 2 3<br />

Cumulative error<br />

4<br />

Hours elapsed<br />

5 6 7<br />

0<br />

8<br />

In this example a simple non-compensated meter is set for 6 bar g. The actual pressure in the system varies<br />

through the day and unless this is allowed for, by the end of the day, very significant errors can arise. This is<br />

typical of many steam systems.<br />

RTD<br />

Actual<br />

system<br />

pressure<br />

10<br />

8<br />

Pressure bar g<br />

6<br />

4<br />

2<br />

2 500<br />

2 000<br />

1 500<br />

1 000<br />

500<br />

0<br />

Cumulative error, kg

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