T2X S80 and S250 – Stationary mounted doser - Teamster AB

T2X S80 and S250– Stationary mounted doserThe T2X dosing system is used for highly accurate applicationof every kind of adhesive and sealant. The T2X doser is a highperformance, cost-effective, dynamic, reliable, maintenancefriendly and very accurate tool.The stationary mounted dosers are available in two sizes:S80 and S250 (80 and 250cc). The basics are the same forboth models, while length, volume and working pressurediffer. Both dosers are available in three versions: non-heated,warm (20°C-80°C) and hot (20°C-140°C).Absolute precision dosingThe stationary mounted T2X doser is fitted to a stand. Therobot guides the parts under the dosers’ nozzle during application,which then acts as a room-fixed-TCP. Dosing is carriedout using an electric servo-drive plunger to apply the exactamount of material. The electric servo-drive is fully synchronisedwith the robot’s movements. No matter how complicatedthe geometry is or how movements of the parts are, the T2Xdoser will always deliver the same perfect adhesive bead, yearafter year.Design that ensures maximum performanceThe excellent mechanical design of the T2X doser allowsthe application of material with even greater precision thanbefore. The doser can handle all materials due to its short,straight material channels and a large flow area which minimizesthe shear stress of material. Along with the fast-actingoutlet gun large quantities can be applied with a high level ofdynamics. Fast acting quantity changes are easily controlledwithout compromising accuracy.Parts that work excellently togetherEach component of the doser has been carefully chosen toensure the highest level of quality and the best possible overallresult. Components, cables and hoses are assembled insidethe doser as protection against outside disturbance. This cleandesign, which is characteristic for the T2X, simplifies simulationand robot programming.

Increased life expectancy of the doserAs in all high pressure applications a small amount of materialwill penetrate any kind of seal. T2X’s unique lubrication andcleaning system removes any adhesive or sealant particles thathave penetrated the seals, giving the doser increased life andmaintenance interval. The sturdy handles of the doser acts asprotection during manual handling like service and transport.The connection cables are specially secured to the doser towithstand wear and tear. An optional collision guard can alsobe easily fitted to the doser. The lubrication system, high levelof quality and durable construction keep maintenance coststo a minimum.Rapid exchange shortens production stopsExchange can be completed in just two minutes, whetherchanging a nozzle, gun or doser. Nozzles are exchanged in aTCP-secured way by three screws only. The gun has a mediaflange with auto couplings for material, oil, air, power andsignal, enabling quick changes. By loosening only four screwsthe complete gun is exchanged. The T2X manual tool changerenables rapid exchange of a complete doser, entirely withouttools.Furthermore all the electricity, air and oil use quick connections.TCP durability is achieved through the manual toolchanger’s integrated calibration ability in X, Y and Z.Technical specification:Doser type S80 S250Volume 80 250 ccmPressure max 1) 250 250 BarWorking pressure 100 200 BarFlow max 2) 20 20 ccm/sRobot speed Ø5 3) 1000 1000 mm/sFilling time 4) 4-8 8-16 sServo 400 750 WTemperature range 20-140 20-140 ºCLubricated sealings Yes YesNozzle length 58/108/158 58/108/158 mmNozzle pipe diameter 12, 16, 20 12, 16, 20 mmNozzle diameter 0,1 - 3,5 0,1 - 3,5 mmWeight 5) 23 25 kgLength 550 722 mmWidth 210 210 mmDepth 275 275 mmTCP: 6)X 52 52 mmY 0 0 mmZ 543 715 mmEasy maintenance keeps costs downThe construction is designed for quick and easy maintenance.Individual components are simple to change due to extensivemodularisation. The electrical system is designed to allowsingle component exchange, minimizing cost and repair time.The overall result is increased availability with minimized costof ownership.1) Depending of material properties and nozzle size.2) Depending of material properties. Doser is empty.3) The resulting robot speed when applying a diameter 5 mmbead with full flow.4) Depending on material used.5) Weight exclusive manual tool changer (+8 kg)6) With a straight L=58 mm nozzleTeamster ABVingalandsgatan 8SE 41763 Göteborg, SwedenTel +46 31 65 80 00Fax +46 31 65 80 01www.teamster.se[Specification may change]T2X R80 & 250 Dosers w514

T2X R80 and R250– Robot mounted dosersThe T2X dosing system is used for highly accurate applicationof every kind of adhesive and sealant. The T2X doser is a highperformance, cost-effective, dynamic, reliable, maintenancefriendly and a very accurate robot tool.The robot mounted dosers are available in two sizes: R80and R250 (80 and 250 cc). The basics are the same, whilelength, volume and working pressure differ. Both dosers areavailable in three versions: non heated, warm (20°C-80°C)and hot (20°C-140°C).Hoseless applicationThe robot mounted T2X doser together with its docking stationprovides hose-less application. This means that expensive,unpredictable hose solutions prone to wear and tearare completely eliminated from the robot arm. The doser isfilled through the docking station in a matter of seconds. Thehose-less doser can be fitted with an automatic tool changer,enabling the robot to handle several other tools.Absolute precision dosingDosing is carried out using an electric servo-drive plunger toapply the exact amount of material. The electric servo-driveis fully synchronised with the robot’s movements. No matterhow complicated the geometry is or how movements of theparts are, the T2X doser will always deliver the same perfectadhesive bead, year after year.Design that ensures maximum performanceThe excellent mechanical design of the T2X doser allowsthe application of material with even greater precision thanbefore. The doser can handle all materials due to its short,straight material channels and a large flow area which minimizesthe shear stress of material. Along with the fast-actingoutlet gun large quantities can be applied with a high level ofdynamics. Fast acting quantity changes are easily controlledwithout compromising accuracy.Parts that work excellently togetherEach component of the doser has been carefully chosen toensure the highest level of quality and the best possible overallresult. Components, cables and hoses are assembled insidethe doser as protection against outside disturbance. This cleandesign, which is characteristic for the T2X, simplifies simulationand robot programming.

Increased life expectancy of the doserAs in all high pressure applications a small amount of materialwill penetrate any kind of seal. T2X’s unique lubrication andcleaning system removes any adhesive or sealant particles thathave penetrated the seals, giving the doser increased life andmaintenance interval. The sturdy handles of the doser acts asprotection during manual handling like service and transport.The connection cables are specially secured to the doser towithstand wear and tear. An optional collision guard can alsobe easily fitted to the doser. The lubrication system, high levelof quality and durable construction keep maintenance coststo a minimum.Rapid exchange shortens production stopsExchange can be completed in just two minutes, whether changinga nozzle, gun or doser. Nozzles are exchanged in a TCP-securedway by three screws only. The gun has a media flange withauto couplings for material, oil, air, power and signal, enablingquick changes. By loosening only four screws the completegun is exchanged. The T2X manual tool changer enables rapidexchange of a complete doser, entirely without tools.Furthermore all the electricity, air and oil use quick connections.TCP durability is achieved through the manual toolchanger’s integrated calibration ability in X, Y and Z.Technical specification:Doser type R80 R250Volume 80 250 ccmPressure max 1) 250 250 BarWorking pressure 100 200 BarFlow max 2) 20 20 ccm/sRobot speed Ø5 3) 1000 1000 mm/sFilling time 4) 4-8 8-16 sServo 400 750 WTemperature range 20-140 20-140 ºCLubricated sealings Yes YesNozzle length 58/108/158 58/108/158 mmNozzle pipe diameter 12, 16, 20 12, 16, 20 mmNozzle diameter 0,1 - 3,5 0,1 - 3,5 mmWeight 5) 23 25 kgLength 550 722 mmWidth 210 210 mmDepth 275 275 mmTCP: 6)X 52 52 mmY 0 0 mmZ 543 715 mmEasy maintenance keeps costs downThe construction is designed for quick and easy maintenance.Individual components are simple to change due to extensivemodularisation. The electrical system is designed to allowsingle component exchange, minimizing cost and repair time.The overall result is increased availability with minimized costof ownership.1) Depending of material properties and nozzle size.2) Depending of material properties. Doser is empty.3) The resulting robot speed when applying a diameter 5 mmbead with full flow.4) Depending on material used.5) Weight exclusive manual tool changer (+8 kg)Teamster ABVingalandsgatan 8SE 41763 Göteborg, SwedenTel +46 31 65 80 00Fax +46 31 65 80 01www.teamster.se6) With a straight L=58 mm nozzle[Specification may change]T2X R80 & 250 Dosers w514

T2X – Docking stationThe T2X docking station is used together with any of therobot mounted T2X dosers. By using the robot mounteddoser with a docking station one avoids an unpredictableand expensive hose solution that quickly wears out, whilethe robot is made available for other tasks.Hoseless material transferThe T2X docking station is designed with material transferwithout hoses along the robot arm. The robot puts thedoser in the docking station during material filling. Thedoser is firmly locked to the docking station to achievean effective flow between barrel, pump, docking stationand doser. The locking function is completely covered toeliminate any risk of personal injury or damage. If the robotleaves the doser in the docking station using an automatictool exchanger then the robot is then free to carry outother tasks.When designing the unique T2X docking station wemade it very simple for the robot programmer to dock thedoser in and out of the docking station by its clear accessopen surfaces.Flat surfaces and exact measurementsThe characteristic T2X standalone and complete design ofthe docking station enables all components, cables andhoses to be assembled inside the docking station. Surfacesare completely flat and free from unnecessary parts stickingout, making it very easy to keep clean. The front side isadapted to fit a purge barrel placed in front of the dockingstation.When installing the docking station to a perfectly uprightposition we have made it easy by three adjustable screwsalong with an integrated spirit level on the docking stand.Safety and quality throughout the entire processAll of the docking station’s components have been carefullychosen to ensure the highest quality. This means thedocking station is very reliable and rarely needs maintenance.Extensive modularisation makes it easier to changeindividual components if necessary. Like the dosers, thedocking station is available in three versions: non-heated,warm (20°C-80°C) and hot (20°C-140°C). The docking stationworks very well in conjunction with an automatic toolexchanger. The design and size is the same irrespective ifyou choose the R80 or R250 doser. All equipment is CEmarked and quality assured.

Docking sequenceTechnical specification:Temperature range 20-140 °CAir supply 7 BarConnections Air, Lubrication x 2, Electrical wires,Media hose.Connection media 90 or 135 degrees - 3/4”Lubricated sealings YesMax media pressure 400 BarFilling time 1) 8-16 sMovement top platein X,Y & Z ±3 mmWeight60 kgHeight1040 mmWidth310 mmDepth 2)320 mm1) Time from robot enters the locating pins until the robotleaves the same pins with a filled doser. Doser are emptythen the robot arrives. Filling time may vary dependingof material.2) Plus media inlet.[Specification may change]Teamster ABVingalandsgatan 8SE 41763 Göteborg, SwedenTel +46 31 65 80 00Fax +46 31 65 80 01www.teamster.seT2X Dockning station w514

T2X FC - Flow Control systemThe T2X FC is a user-friendly advanced control system for theentire T2X doser and docking station programme. The T2XFC consists of servo-control, PC-control and the necessaryelectrical components assembled in a small cabinet. The controlsystem is based on full graphics with integrated real-timecontrol. T2X FC is available in several configurations wherenumber of dosers, docking stations, pumps and process datadetermine how the T2X FC is equipped. It is simple to integratethe control system with other production systems whilegetting a tailored expert system featuring both control andmonitoring capabilities.Industrial field buses provide effective communicationTo ensure maximum performance the T2X FC is built with fieldbus and distributed I/O, the internal field bus is Interbus. Communicationwith external controllers such as robots and PLC’sis performed via a very fast gateway that provides communicationwith all kinds of industrial field buses.Real-time control – securing guaranteedresponse timeBy choosing the Venturecom RTX real-time system, wherethe CPU is shared with Windows XP, the T2X FC can expandaccording to requirements. The real-time system has bothhigh levels of performance and technical availability whicheffectively means that the real-time system in the T2X FCwill just continue to run the production even if Windows XPcrashes and stops the graphical interface.Data logging and data analysis facilitates follow-upsand controlThe T2X FC is equipped with log functions for all systemevents, including user interactions and process data. Logexamples include alarm, bead, doser, operator, maintenanceand temperature logs. Special attention has been paid toinformation being accessible both internally at the T2X FC andexternally from other systems. Specially developed softwarefor analysing process data makes information easily understandableand it can be customised to meet the users’ ownrequirements.Fully integrated networking with existing systemsT2X FC has been developed to be fully integrated into ourcustomers’ data networks with the help of OPC, etc. Everyfunction for data exchange, control and monitoring of thecontrol system is done via Ethernet. OPC or the T2X protocolis available as support for the control system and you willalways have access to actual process data irrespective of thelocation of the units.

Immediate, remote service and maintenanceWherever our customers are located we are always ready toprovide secure remote control solutions, remote monitoringand web cameras that providing constant, immediate supporton expert level. Security and integrity are always our highestpriority for any remote control application. All modern technologiessuch as mobile phones, pocket PCs, industry-adaptedPDA’s or laptops could be used to control the T2X FC. Wehave all the solutions making this possible.All documentation available onlineAll T2X documentation is available on each individual T2XFC. Mechanical and electrical drawings with appropriateitem lists, maintenance manuals and repair instructions areintegrated parts of the control system documentation. In theevent of an alarm, the T2X FC finds the correct page in thedocument so that more in-depth information about faults andtheir causes will be immediately shown to the operator.SE46 – No virus protection neededWith SE46 CIS (Computer Integrity System) the issue withviruses is addressed by verifying every single file before it is allowedto execute on the system. The system is built on the conceptof Digital Certificates, commonly used for authenticatingpeople using Public Key Infrastructure (PKI) solutions. Withoutreinventing the wheel, SE46 has adopted the standards usedby PKI to create something called an ”Application Certificate”,or appCert for short. The appCerts are used to create system/departement/organisation -specific policy certificates thatstates exactly what programs it or they are permitted to run.This altogether means that no virus protection or Microsoftpatches are needed to get secure control system.Simple user interface equals successAll T2X systems are very reliable and are designed to run witha low need of maintenance. Thereby the user interface is notbeing used frequently. Therefore it is even more importantthat it is intuitive and easy to use! When designing the userinterface we focused on the different ways people comprehendsinformation. Every symbol is designed to avoid misunderstanding(by people who are coloured blind, for example).Our active screen saver indicates the machine’s actual statusand is visible from a distance. We have also adapted informationto individual user groups with different informationrequirements, different levels and experience. The T2X FCis designed to be simple and fun to use, the payback is highefficiency and high output.Technical specification:OS User interface WindowsXPOS ControlVenturcom RTXProcessor >Pentium Celeron 700Harddisk>40GbInterfaceEthernet, USB, Ser, ParCommunicationprotocolTCP/IP, OPC, NFS, FTPNo of OPC tags >500 tagsRemote control By client software and HTTP/WebField bus interfaces Interbus, Profibus, DeviceNet, Can,EthernetI/O area to robot 4-10 wordsResponse time mech 1 ) 20 msResponse time field bus 5 msProcess loops 5 / 100 / 500 / 2000 msUser levels 12Number of users UnlimitedNumber of rows insource code >50 000 rowsPower380V/16AMeasures600 x 760 x 380 mmWeight50 kg1) Time from change to controlsignal to mechanics are affected.[Specification may change without further notice]Teamster ABVingalandsgatan 8SE 41763 Göteborg, SwedenTel +46 31 65 80 00Fax +46 31 65 80 01www.teamster.seT2X Controlsystem w516

Options to the T2X doserSpare partsDelivering systems to customers’ means actively taking on long termresponsibilities, providing spare parts to customers is one of them.In the documentation the part lists are divided in wear partsand spare parts. Wear parts are parts that should be on stock forexchange due to normal wear. Spare parts are parts that shouldbe on stock to make fast repair of the equipment. We alwayskeep our own stock ready for both the planned and the un-plannedneeds of our customers.NozzlesWe have standardized our T2X nozzle program to cover alltypes of application normally being used within the automotiveindustry today. This means that the T2X have great capabilitiesin delivering functional beads such as anti-flutter, NVH, seamsealing, cosmetic etc or pure bonding with semi-structural orstructural adhesives.The T2X guns could practically be delivered with anythingfrom short, thick nozzles to long thin angled nozzles via flat beadnozzles. Techniques being used are: extrusion, streaming, swirland spraying. Even nozzle tips especially designed for collision areavailable.Lubrication systemTo make the lifetime of the T2X system even longer the serviceinterval can be extended by installing a lubrications system.As in all high pressure applications a small amount of materialwill penetrate any kind of seal. T2X’s unique lubrication systemremoves any adhesive or sealant particles that have penetratedthe seals, giving the doser and the docking station increased lifeand maintenance interval.The lubrication system, high level of quality and durabledesign keep maintenance costs to a minimum. There are twotypes of the lubrication system the first is the standard type ismounted on our media panel with tank, pump and filter andPTFE-hose connections to and from doser or to and from thedocking station depending on type of installation. The secondtype is for robot carried dosers and is installed at the robot wristand act as an onboard lubrication system. The later type is usedwhen the time, between cycles, spent in the docking station isless than 15 seconds.

Manual TCP-Calibration unitTo enable the fastest possible exchange of the T2X dosers andguaranteed short production stops we could recommend ourT2X calibration unit to calibrate the TCP of all dosers in orderto have a nominal value of all dosers TCP. First all spare dosersshould be calibrated, thereafter every doser should be recalibratedwhen they are being refurbished.Collision detectionDepending on the design of the production process, the dosercan hit other objects in various frequencies. If this happens veryoften we recommend that one should consider buying a collisiondetection from Teamster. This will both indicate and alarm incase a collision would occur and take the collision force awayfrom the doser protecting it from damage.OPC & IT solutionsOPC gives a maximum of flexible communication solutions toany shop floor. T2X FC has been developed to be fully integratedinto our customers’ data networks with the help of OPC, etc.Every function for data exchange, control and monitoring of thecontrol system is done via Ethernet.OPC or the T2X protocol is available as support for thecontrol system and you will always have access to actual processdata irrespective of the location of the units. Wherever ourcustomers are located we are always ready to provide secureremote control solutions, remote monitoring and web camerasthat providing constant, immediate support on expert level.Security and integrity are always our highest priority for anyremote control application. All modern technologies such asmobile phones, pocket PCs, industry-adapted PDA’s or laptopscould be used to control the T2X FC. Teamster can also maketailor-made IT solutions upon requests for PocketPC, qualityassurance systems, remote control etc. We have all the solutionsmaking this possible.VisionsystemsWe at Teamster have long experience of vision systems in variousapplications. We enable our customers to buy vision systemsthat are fully integrated with the T2X system providing a 100%quality assurance of the adhesive bonding process.Teamster ABVingalandsgatan 8SE 41763 Göteborg, SwedenTel +46 31 65 80 00Fax +46 31 65 80 01www.teamster.seT2X – Options w514

References within bondingtechnologyWith many years of experience in delivering dosing systemswe have worked with many of the major manufacturers withinthe automotive industry. We are convinced that you too willdiscover all the great possibilities and vast advantages of thedosing systems and competence from Teamster. Below youwill find some of our satisfied customers.Maybe you are already one of them?VOLVO Torslanda, Body shop8 Dosing systems T100, hotmelt and anti . utter, manufacturing of 850/S70VOLVO Torslanda, Body shopAll application systems for the manufacturing of S80/V70/XC70 and XC90VOLVO Torslanda, Prototype build, Pilot PlantMultiple dosing system for 1-K and 2-K-adhesives, prototype build - PAGDosing system, PUR direct glazing, complete prototype build - PAGVOLVO Gent , Body shopAll application systems for the manufacturing of S60/V70/XC70 and thenew S40/V50VOLVO Uddevalla, Body shopAll application systems for the manufacturing of the new convertibleVOLVO Uddevalla, Assembly shopComplete direct glazing cell manufacturing of the new convertibleVolkswagen Wolfsburg, Body shopDosing systems for manufacturing of Golf A5 and TouranBMW Regensburg, Body shopDosing systems for manufacturing of the 3-series convertibleHydro Raufoss Automotive Structures Ltd, WorcesterDosing system for the manufacturing of aluminium chassis to LotusElise, Opel Speedster, Vauxall VX220 and Aston Martin Vanquish

McLAREN Composites Ltd, PortsmouthDosing systems for the manufacturing of the Mercedes-McLaren SLRDaimler Chrysler, Sindelfingen, Body shopDosing system for manufacturing of S-KlasseFord Saarlouis, Body shopDosing system for the manufacturing of FocusVOLVO Trucks Umeå, Body shopDosing systems for the manufacturing of Cabs and DoorsScania Oskarshamn, Body shopDosing systems for manufacturing of cab doorsLand Rover Solihull, Body shopAll application systems for the manufacturing of the Discovery 3/ RangeRover SportOngoing deliveries 2005:VOLVO Torslanda, Body shopAll new application systems for the manufacturing of the next generation ofthe P2X-platformYou are most welcome to contact us to know moreabout the projects we have done and what we cando for You!Teamster ABVingalandsgatan 8SE 41763 Göteborg, SwedenTel +46 31 65 80 00Fax +46 31 65 80 01www.teamster.seT2X - References w514All pictures are protected by Copyrights: Mercedes SLR - © Mercedes-Benz, Land Rover Discovery - © Land Rover, Scania R164 - © Scania, VW Golf - © Volkswagen, Volvo XC90 - © Volvo Cars Corporation