Bonfiglioli - Houston Bearing and Supply

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20.0 - LUBRICATION (prior to start-up)Gear units are oil lubricated. For gearboxes specified for vertical installation, whereas the oil quantitymay not be sufficient to ensure proper lubrication of the uppermost bearings, extra lubricationprovisions (e.g. grease retainers) are used.Prior to starting-up, fill the gearbox with the appropriate quantity of oil, selecting the viscosity as pertable (A14). Gearboxes are generally provided with oil fill, level and drain plugs. As such, themounting position needs always to be specified at the time the order for the gearbox is placed.The table (A14) lists the most common brands of lubricant and the types recommended for normalapplications.- Note: For applications with non-routine operating conditions, consult factory with complete information.- Oil temperature must not exceed 80 °C / 180 °F in operation.- Gear units are generally supplied unlubricated and feature fill, drain and level plugs, except forlife-lubed combined gearboxes (series 3/V and 3/A) that are factory filled with synthetic oil.- The oil quantities listed for the various types of unit are indicative only. Fill the gearbox up to thelevel plug, located as per the mounting position specified at the time of the order to ensure thegearbox is properly filled.- Should transmitted horsepower exceed the thermal capacity of the unit a supplementary coolingunit must be provided (see: Supplementary cooling systems).NOTE: Combined gearboxes and gearmotors feature separate lubrication for planetary stages andfor worm gearboxes (3/V) or helical bevel units (3/A).(A14)PLANETARY STAGESISO standard 3448 E.P. gradeAmbient temperature -10...+30 °C / 15...85 °F +10...+45 °C / 50...115 °F -20...+60 °C / -5...140 °FISO VG 150 ISO VG 220 ISO VG 150-220SHELL OMALA EP150 OMALA EP220 TIVELA OIL SAGIP BLASIA150 BLASIA 220 BLASIA S220ARAL DEGOL BG 150 DEGOL BG 220 DEGOL GS 220BP-MACH ENERGOL GR XP 150 ENERGOL GR XP 220 ENERSYN HTX 220CASTROL ALPHA SP 150 ALPHA SP 220 ALPHASYN PG 150CHEVRON N.L. GEAR COMPOUND 150 N.L. GEAR COMPOUND 220ELF REDUCTELF SP150 REDUCTELF SP 220 ELF ORITIS 125 MSELF SYNTHERMA P20ESSO SPARTAN EP 150 SPARTAN EP 220 GLYCOLUBE 220FINA GIRAN 150 GIRAN 220I.P. MELLANA150 MELLANA220 TELESIA OIL 150KLUBER KLUBEROIL GEM1-150 KLUBEROIL GEM1-320 KLUBERSYNT GH 6-220Q8 GOYA 150 GOYA 220 EL GRECO 220MOBIL MOBILGEAR 629 MOBILGEAR 630 SHC 630TOTAL CARTER EP 150 CARTER EP 220The temperature of the gear case should never exceed 160-170 °F / 70-75 °C at the hottest point.Synthetic oilWORM GEAR (3/V) - HELICAL BEVEL GEAR (3/A)0...20 °C / 30...70 °F 20...40 °C / 70...100 °FType of duty Mineral oilISO VGSynthetic oilISO VGMineral oileISO VGSynthetic oilISO VGLight duty 150 150 220 220Medium duty 150 150 320 220Heavy duty 220 220 460 32030
3 L3 ROil plug arrangement(A15)ALL UNITS1 Vented filler plug2 Level plug3 Drain plugA-E1-STAGE IN-LINE GEAR UNITS1A Vented filler plug3A Drain plugB1-B3-I1-I32-STAGE RIGHT ANGLEGEAR UNITS1B Vented filler plug3B Drain plugB2-I2B0-I031
Page 3: GENERAL INFORMATIONChapterDescripti
Page 6: 2.0 - GENERAL LAYOUTshaftapplicabil
Page 9: Icon symbolises the weight.Columns
Page 12 and 13: 7.0 - EFFICIENCYThe parameter is de
Page 14 and 15: 11.0 - SELECTING THE PRODUCTThe key
Page 16 and 17: d) Once « T c2 » and « i » are
Page 18 and 19: c 2 ) input shaftFor the resulting
Page 20 and 21: - Use bolts of grade 8.8 or greater
Page 22 and 23: 3 L3 R18.0 - PRODUCT DESIGNATION3 1
Page 24 and 25: 3/V L3/V 05 L 3 623 NPCOUTPUT VERSI
Page 26 and 27: 3/A L3/A 06 L 2 69.9 NPCOUTPUT VERS
Page 28 and 29: 3 L19.0 - MOUNTING POSITIONMounting
Page 30 and 31: 3/V L(A12)AA-AE-AF-ADEA-EE-EF-EDTA-
Page 34 and 35: 3 L3 R(A16)P0-P1-P2-P3 R0-R1-R2-R3
Page 36 and 37: 3/A L(A21)ALL GEARBOXES(planetary s
Page 38 and 39: 3/V L3/A ROil quantity [ liters ] -
Page 40 and 41: 3 L300 L8,850 in•lbsn 1 i n 2 Tn
Page 44 and 45: 3 L301 L 17,700 in•lbsn 1 i n 2 T
Page 60 and 61: 3 L307 L125,000 in•lbsn 1 i n 2 T
Page 78 and 79: 3 L316 L1,100,000 in•lbsn 1 i n 2
Page 80 and 81: 3 L317 L1,500,000 in•lbsn 1 i n 2
Page 82 and 83:
3 L318 L2,200,000 in•lbsn 1 i n 2
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3 L319 L3,000,000 in•lbsn 1 i n 2
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84This page intentionally left blan
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3 R300 R8,850 in•lbsn 1 i n 2 Tn
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3 R300 R8,850 in•lbsn 1 i n 2 Tn
Page 92 and 93:
3 R301 R17,000 in•lbsn 1 i n 2 Tn
Page 94 and 95:
3 R303 R23,000 in•lbsn 1 i n 2 Tn
Page 96 and 97:
3 R305 R47,000 in•lbsn 1 i n 2 Tn
Page 98 and 99:
3 R306 R83,000 in•lbsn 1 i n 2 Tn
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3 R306 R83,000 in•lbsn 1 i n 2 Tn
Page 102 and 103:
3 R307 R115,000 in•lbsn 1 i n 2 T
Page 104 and 105:
3 R309 R170,000 in•lbsn 1 i n 2 T
Page 106 and 107:
3 R310 R265,000 in•lbsn 1 i n 2 T
Page 108 and 109:
3 R311 R398,000 in•lbsn 1 i n 2 T
Page 110 and 111:
3 R313 R485,000 in•lbsn 1 i n 2 T
Page 112 and 113:
3 R313 R485,000 in•lbsn 1 i n 2 T
Page 114 and 115:
3 R315 R900,000 in•lbsn 1 i n 2 T
Page 116 and 117:
3 R317 R1,500,000 in•lbsn 1 i n 2
Page 118 and 119:
3 R318 R2,200,000 in•lbsn 1 i n 2
Page 120 and 121:
3 R319 R3,000,000 in·lbsn 1 i n 2
Page 122 and 123:
120This page intentionally left bla
Page 124 and 125:
3/V L3/V 00 L38,200 in•lbsn 1 i n
Page 126 and 127:
3/V L3/V 06 L375,000 in•lbsn 1 i
Page 128 and 129:
3/V L3/V 10 L4246,000 in•lbsn 1 i
Page 130 and 131:
3/V Ln 1 i n 2 Tn 2 Pn 1 Rn 2 [lbs]
Page 132 and 133:
3/V Ln 1 i n 2 Tn 2 Pn 1 Rn 2 [lbs]
Page 134 and 135:
3/A L3/A 00 L25,500 in•lbsn 1 i n
Page 136 and 137:
3/A Ln 1 i n 2 Tn 2 Pn 1 Rn 2 [lbs]
Page 138 and 139:
3/A Ln 1 i n 2 Tn 2 Pn 1 Rn 2 [lbs]
Page 140 and 141:
30025.0 - INSTALLATION DRAWINGSNEMA
Page 142 and 143:
300NHCHZNEMA inputSolid input shaft
Page 144 and 145:
300FPFZNEMA inputSolid input shaftT
Page 146 and 147:
300Flange60°0.41 (x6)0.832.170.20A
Page 148 and 149:
301NPCPZNEMA inputSolid input shaft
Page 150 and 151:
Page 152 and 153:
Page 154 and 155:
301Flange60°0.41 (x6)0.832.170.20A
Page 156 and 157:
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Page 160 and 161:
Page 162 and 163:
303Flange0.49 (x12)0.942.680.35A58x
Page 164 and 165:
Page 166 and 167:
Page 168 and 169:
Page 170 and 171:
305Flange0.49 (x12)0.942.680.35A58x
Page 172 and 173:
Page 174 and 175:
Page 176 and 177:
Page 178 and 179:
306Flange0.75 (x12)1.103.540.39A70x
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Page 182 and 183:
Page 184 and 185:
Page 186 and 187:
307Flange0.75 (x12)1.183.540.43A80x
Page 188 and 189:
Page 190 and 191:
Page 192 and 193:
309 FPNEMA inputSolid input shaftT2
Page 194 and 195:
FZNEMA inputSolid input shaftT2ETVT
Page 196 and 197:
309Flange0.75 (x12)1.183.540.43A80x
Page 198 and 199:
Page 200 and 201:
Page 202 and 203:
Page 204 and 205:
310Flange0.83 (x12)1.464.330.47A100
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Page 208 and 209:
Page 210 and 211:
Page 212 and 213:
311Flange0.83 (x12)1.464.330.47A100
Page 214 and 215:
Page 216 and 217:
Page 218 and 219:
Page 220 and 221:
313Flange0.98 (x12)1.305.120.43N120
Page 222 and 223:
Page 224 and 225:
315 NHC HZNEMA inputSolid input sha
Page 226 and 227:
315 FP FZNEMA inputSolid input shaf
Page 228 and 229:
315Flange1.26 (x12)1.225.910.47N150
Page 230 and 231:
316PCPZNEMA inputSolid input shaftT
Page 232 and 233:
316 HC HZNEMA inputSolid input shaf
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316Flange20°1.576.500.63N170x5x32D
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Page 242 and 243:
Page 244 and 245:
317Flange0.79(x10)36°9° 18°2.057
Page 246 and 247:
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Page 252 and 253:
318Flange15°1.978.270.83N220x5x42D
Page 254 and 255:
Page 256 and 257:
Page 258 and 259:
Page 260 and 261:
319Flange12°2.3610.243.94N260x5DIN
Page 262 and 263:
Page 264 and 265:
Page 266 and 267:
Page 268 and 269:
321Flange10°3.1511.814.33 N 300x8D
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3/V3/A(A)L7UNI 6604DIN 8885(B)L73/V
Page 272 and 273:
Selection criteriaIf the mechanical
Page 274 and 275:
R2This publication supersedes any p
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