a guide to safety in the wood products ... - WorkSafe Victoria

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INTRODUCTIONThis guide demonstrates WorkSafe Victoria’s expectations on how to besteliminate or reduce the risk of injuries in the wood products manufacturingindustry. Many risk controls detailed in this guide have already been implementedin the industry in Victoria.THE LEGAL FRAMEWORKThere is a legislative framework around controlling risk in consultation with Healthand Safety Representatives and employees within the workplace and this guideshows how to comply with the Occupational Health and Safety Act 2004.HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROLHazard identificationThis guide identifies tasks in the wood products manufacturing industry that arehazardous and can result in injuries. However; it is not a comprehensive list of allhazardous tasks in the industry.Risk assessmentFurther, this guide cannot replace the requirement for risk assessment and riskcontrol as the risk of an injury will vary depending on the circumstances in yourworkplace. To ensure a reduction in injuries, employers should review risks anddevelop and implement a plan for controls – this should be done in consultationwith employees.2 WORKSAFE VICTORIA / A GUIDE TO SAFETY IN THE WOOD PRODUCTS MANUFACTURING INDUSTRY
INTRODUCTIONRisk controlRisk controls are shown in this guide. It is the duty of an employer to carry out riskcontrol under the Consolidated Occupational Health and Safety Regulation 2007 thatcome into effect on 1 July 2007 replacing the current regulations.These require the following actions to be taken:1. eliminate the risk2. if it is not practicable to eliminate the risk, reduce the risk so far as is practicable.In either case, the risk can be controlled by any of the following ways:a. altering the workplace or environmental conditionsb. altering the systems of workc. changing the objectsd. using mechanical aids.A combination of controls often gives the best solution.Consulting Health and Safety Representatives and employees, and triallingproposed solutions will determine if they are right for your workplace or iffurther modifications or different controls are required. It is necessary tomonitor the success or otherwise of the controls implemented.Provision of information, training and instruction cannot be used as the soleor primary way of controlling the risk unless all other ways to control risk arenot practicable.Where training is provided, it must be both task specific and competency based inorder to be effective. Supervisors must themselves be competent in how to bestuse specific risk controls and must be supported in this role. There should also beappropriate supervision of safety as well as production.You should always check the legislation referred to in this material and make yourown judgement about what action you may need to take to ensure you havecomplied with the law.Note: This guide should be used in conjunction with the Occupational Health andSafety (Manual Handling) Regulations 1999, Occupational Health and Safety (Plant)Regulations 1995 and the relevant codes of practice. On 1 July 2007 the newconsolidated regulations will come into effect replacing the current regulations.CONSULTATIONAll employers are required to consult their employees, so far as reasonablypracticable, on matters that may directly affect employees’ health, safety orwelfare. This includes consultation with independent contractors and anyemployees of that independent contractor. Where there are elected Health andSafety Representatives the employer must consult them on hazard identification,risk assessment, and risk control as well as any proposed changes in theworkplace, plant, substances or work processes that could impact on workers’health, safety or welfare. It is important that HSR’s have access to training in theirroles. HSR’s and deputy HSR’s have a legal entitlement to attend an initial five dayOHS representatives course and an annual refresher course with the trainingprovider of their choice.The duty to consult recognises that employee input and participation improvesdecision-making about health and safety matters. Consultation between employersand employees is an essential part of effectively managing health and safety atwork. It is a legal requirement and is a valuable means of improving health andsafety outcomes.Through consultation, employers can become more aware of hazards and OHSissues experienced by employees – they can also provide suggestions about howto solve OHS problems. Employee participation allows them to contribute todetermining how the work can be done safely.It is important to remember that consultation is a form of negotiation and notsimply a ‘notification of change’ process. This process allows for issues to bediscussed and the sharing of ideas across all levels of the organisation in anattempt to find the most practicable solution to identified hazards or issues on-site.WORKSAFE VICTORIA / A GUIDE TO SAFETY IN THE WOOD PRODUCTS MANUFACTURING INDUSTRY 3
Page 1 and 2: A GUIDE TO SAFETYIN THE WOOD PRODUC
Page 3: CONTENTSINTRODUCTION . . . . . . .
Page 7 and 8: INTRODUCTIONHOW TO USE THIS GUIDETh
Page 9 and 10: PLANTPLANT IN WOOD PRODUCTS MANUFAC
Page 11 and 12: PLANTPermanently fixed physical bar
Page 13 and 14: PLANTUSING HAND TOOLSThe definition
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Page 17 and 18: 2MANUAL HANDLINGMANUAL HANDLING AND
Page 19 and 20: MANUAL HANDLINGHazard identificatio
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Page 25 and 26: MANUAL HANDLINGHANDLING TROLLEYSPOT
Page 33 and 34: MANUAL HANDLINGCHECKLIST FOR THE MA
Page 35 and 36: MANUAL HANDLINGg. Is there a need t
Page 37 and 38: 4ENVIRONMENTNOISEWOOD DUSTDANGEROUS
Page 39 and 40: ENVIRONMENTWOOD DUSTTimber dust pos
Page 41 and 42: ENVIRONMENTHOUSEKEEPINGPoor houseke
Page 43 and 44: OTHER USEFULGUIDANCE MATERIALThose
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