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the IHS Ballast Water Guide - RWO Marine Water Technology

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Sponsored by <strong>IHS</strong> Fairplay Solutions <strong>Guide</strong> to <strong>Ballast</strong> <strong>Water</strong> Treatment Systems<br />

recorded in a ballast water record book.<br />

When ballast water is exchanged, 95% of<br />

<strong>the</strong> vessel’s ballast water is replaced with<br />

water far<strong>the</strong>r out in <strong>the</strong> oceans, 200nm from<br />

<strong>the</strong> coast and at least 200m deep, as <strong>the</strong> bioorganisms<br />

cannot survive this far from land.<br />

Exchanging water at sea can be dangerous and<br />

introduce excessive stresses and forces that<br />

can cause a vessel to become unstable and<br />

even capsize. BWE was intended to be phased<br />

out by 2016 once ships were equipped with<br />

treatment systems.<br />

Coatings of ballast water tanks must<br />

withstand 15 years without deterioration,<br />

which is a requirement of <strong>the</strong> International<br />

Association of Classifi cation Societies (IACS)<br />

common structural rules and is inherent<br />

in <strong>the</strong> SOLAS Performance Standards for<br />

Protective Coatings (PSPC).<br />

System specifi cation<br />

The main considerations are ballast capacity<br />

and pumping rate, water treatment method,<br />

size of system and space available, servicing<br />

and costs.<br />

The ballast capacity and pumping rate<br />

are dependent on <strong>the</strong> ship type and size.<br />

The International Chamber of Shipping has<br />

pointed out that <strong>the</strong>re are fewer systems<br />

available that are suitable for ships with<br />

ballast capacity larger than 5,000m 3 .<br />

Although multiple systems can be installed,<br />

this increases energy costs.<br />

The ballast capacity of most vessels is<br />

roughly one-third of <strong>the</strong>ir deadweight, so<br />

a 115,000dwt Aframax has tanks holding<br />

40,000m 3 of ballast water and a VLCC or<br />

VLOC up to 100,000m 3 .<br />

Most ballast systems have a pump capacity<br />

that enables total ballast capacity to be<br />

emptied or fi lled in about 10 hours. As pretreatment<br />

fi ltration features in many systems<br />

<strong>the</strong> owner should consider <strong>the</strong> time lost in <strong>the</strong><br />

backfl ushing cycle for cleaning <strong>the</strong> fi lter.<br />

The degree of pressure loss is dependent on<br />

<strong>the</strong> maximum operational pressure of existing<br />

ballast pumps, <strong>the</strong> design of <strong>the</strong> ballast head<br />

and <strong>the</strong> location of <strong>the</strong> installation. Systems<br />

tend to create a pressure loss of between<br />

0.5bar and 2bar, for which <strong>the</strong> ballast-water<br />

pump will have to compensate.<br />

Concerning <strong>the</strong> volume of ballast water<br />

treated per hour, optimum pumping rates need<br />

to be established, in order to turn round <strong>the</strong><br />

vessel quickly and not confl ict with <strong>the</strong> speed<br />

at which <strong>the</strong> cargo empties or tidal levels rise.<br />

A lot depends on vessel size. Systems<br />

can satisfy vessel size by working units in<br />

parallel to match <strong>the</strong> desired fl ow. Plenty of<br />

ships require pumping rates of no more than<br />

2,000m 3 /h, which some BWTS suppliers<br />

believe is <strong>the</strong> optimum size to aim at.<br />

Certain makers have yet to gain suffi cient<br />

experience of handling <strong>the</strong> largest ship<br />

types. A VLCC might require a pump rate of<br />

6,000m 3 /h, which could prove challenging to<br />

some manufacturers.<br />

When implementing <strong>the</strong> system, <strong>the</strong><br />

potential purchaser needs to consider <strong>the</strong><br />

system size and space available, not only for<br />

<strong>the</strong> equipment, but also piping and possibly<br />

upgraded or additional pumps. The degree<br />

of modularity in <strong>the</strong> system is an important<br />

factor in making <strong>the</strong> best use of available<br />

space. Space is also needed for maintenance<br />

access and for storage of consumables.<br />

Operating costs (energy, consumables,<br />

crew time, maintenance and servicing) all<br />

should be factored into <strong>the</strong> capital cost of <strong>the</strong><br />

equipment and its installation.<br />

The availability of maintenance, servicing<br />

and consumables are considerations that<br />

are as signifi cant as <strong>the</strong>ir cost. The eff ects of<br />

<strong>the</strong> system on ballast tank coatings and as a<br />

contributor to corrosion in <strong>the</strong> ballast tank<br />

and pipes should also be taken into account.<br />

© <strong>IHS</strong> Global Limited 2012 39<br />

038_039_BW1204.indd 39 21/03/2012 18:45:25

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