TuffMaster IP55 Enclosures - Marshall-Tufflex

Marshall-TufflexTuffMasterMetal clad and ingress protected switches,sockets and RCDs for demanding environmentsUniclassL746/7:N226CI/SfBEPICK71(62) X (H123)

2 TuffMasterIngress protected products suitablefor demanding environmentsIt’s a fact - the TuffMaster range of ingress protection (IP) ratedproducts has been designed and engineered to exacting standardsto achieve high levels of IP rated approvals and to ensuremaximum reliability and durability.So when it comes to choosing IP rated products, you can have totalconfidence that TuffMaster provides a high quality product rangeand exceptional versatility, from residual current devices (RCD),switches, sockets, spur units and switching options - ideally suitedfor commercial, industrial and agricultural environments, todomestic outdoor locations.ContentsTuffMaster IP56 page 3• RCD protected sockets• RCD spur unit• International sockets page 4• Lid / Socket / RCD Only• Empty enclosures page 5TuffMaster IP55 page 6TuffMaster IP54 page 7TuffMaster Metal page 8Clad Range• Sockets• RCD• RCD PolycarbonateTechnical Information page 9Product Dimensions page 10ReliabilityThe design of TuffMaster enclosure lids combines a specialist seal material with aunique clipping action lock, to create constant pressure on the seals and ensurewater and dust cannot enter the enclosures. In addition, thermoplastic elastomerrubber seals are used as bungs and cable glands to ensure IP compliance.VersatilityTuffMaster products are constructed using a versatile seal material that will returnto its original profile when released from pressure. This ensures that a good sealforms when the lid or cover is closed, providing full protection even when differentcable sizes and profiles are used.DurabilityTuffMaster enclosures are manufactured from a high impact resistant polycarbonate*material that is ideal for coping with the rigours expected in a demanding environment.Our products have excellent colour fastness, are resistant to ultra violet light andmaintain their composition in temperatures from -40 to +70 degrees centigrade.Specialist seals to ensure water anddust cannot enter the enclosures.*Except OEM IP56 units on page 5.Tel 01424 856600 Fax 01424 856611 Technical Hotline +44 (0) 1424 856688

MARSHALL-TUFFLEX 3TuffMaster IP56 EnclosuresThe TuffMaster IP56 range is protected against adverse weather conditions when in use (fully closed).The range is designed to perform in demanding environments where exposure to dust or water maybe encountered.ip56 RCD pRoteCteD SoCketSIP56 RCD Protected 13 Amp sockets – 1 GangProduct code Description PackTM5603LG 30mA RCD mechanically latched 1TM5604LG 30mA RCD electrically latched 1All above 109 x 152 x 90mmProduct Information:RCD protected Sockets (prewired)Protected to IP56 when in use with lid closedAvailable as 30mA, electrically or mechanically latched1 and 2 gang options availableWhen an earth leakage occurs (from a fault in a circuit or anaccident with equipment) an imbalance occurs and this isdetected by the RCD which will automatically cut off powerbefore any injury or damage is caused.ip56 SocketsWeatherproof to level IP56Options available as 1, 2 or 3 gang socketsInstallation is safe, quick and easyInternational versions availableRange of colours available, see technical section.ip56 Switch Socket CombinationsWeatherproof to level IP56Installation is safe, quick and easyNeon versions available.IP56 RCD Protected 13 Amp Sockets– 2 Gang 30mAProduct code Description PackTM5607LG 30mA RCD mechanically latched 1TM5608LG 30mA RCD electrically latched 1All above 109 x 229 x 90mmRCD SpuR unitIP56 13 Amp Fused RCD Spur 30mAProduct code Description PackTM5611LG 30mA RCD mechanically latched 1All above 109 x 152 x 90mmEmail sales@marshall-tufflex.comwww.marshall-tufflex.com

4 TuffMasterip56 SoCketSIP56 13 Amp Socket 1 GangProduct code Description PackTM5613LG 13 Amp socket 1 gang 109 x 75 x 90mm 1IP56 13 Amp Socket 3 GangProduct code Description PackTM5615LG 13 Amp socket 3 gang 109 x 229 x 90mm 1IP56 13 Amp Socket 2 GangProduct code Description PackTM5614LG 13 Amp socket 2 gang 109 x 152 x 90mm 1IP56 16A 230V International Socket OutletProduct code Description PackTM5616LG Schuko socket outlet 109 x 75 x 90mm 1TM5617LG French / Belgian socket outlet 109 x 75 x 90mm 1ip56 SwitCheD SoCket CombinationSIP56 Switched SocketProduct code Description PackTM5618LG 13 Amp 1 gang switched socket 109 x 152 x 90mm 1TM5619LG 13 Amp 2 gang switched socket 109 x 229 x 90mm 1TM5620LG 16 Amp switched Schuko socket 2 gang109 x 229 x 90mm 1IP56 Switched Socket with NeonProduct code Description PackTM5621LG 13 Amp double pole switched socket 1 gang 1with neon 109 x 152 x 90mmTM5622LG 16 Amp double pole switched Schuko socket 1with neon 109 x 152 x 90mmip56 FuSeD SpuR unitSIP56 Fused Spur Switched UnitProduct code Description PackTM5623LG Fused spur switched with neon 109 x 152 x 90mm 1IP56 Fused Spur Unswitched UnitProduct code Description PackTM5624LG Fused spur unswitched 109 x 75 x 90mm 1Tel 01424 856600 Fax 01424 856611 Technical Hotline +44 (0) 1424 856688

MARSHALL-TUFFLEX 5ip56 empty enCloSuReSempty enclosuresBenefits of IP56 Empty EnclosuresProtected to IP56 even when in use (with lid completely closed)Offers flexibility and versatility to house specific switchrequirementsEmpty enclosures are available as single, twin and tripleLid allows lock or seal to be fittedConstructed in polycarbonate material.IP56 Empty EnclosuresProduct code Description PackTM5628LG Single grid 109 x 75 x 90mm 1TM5629LG Single grid lockable 109 x 75 x 90mm 1TM5630LG Double grid 109 x 152 x 90mm 1TM5631LG Double grid lockable 109 x 152 x 90mm 1TM5632LG Triple grid 109 x 229 x 90mm 1TM5633LG Triple grid lockable 109 x 229 x 90mm 1TM5634BK Single grid 109 x 75 x 90mm 1For industrial use:IP56 Lid and Housing for OEM usage (No back box supplied)Protected to IP56 even when in use (with lid completely closed)Greater impact strength (glass nylon polymide material)Resistant to fertilisers, petrochemical products, mild acids,cleaning / washing agentsip56 liD/houSing/RCDLid allows lock or seal to be fittedFor OEM applications (no back box supplied).IP56 1 Gang RCD 30mAProduct code Description PackTM5625BK 30mA mechanically latched – UK 13 Amp 1TM5626BK 30mA electrically latched – UK 13 Amp 1IP56 1 Gang SocketProduct code Description PackTM5627BK Single socket 13 Amp 230V UK 109 x 75 x 90mm 1All above 109 x 75 x 90mmEmail sales@marshall-tufflex.comwww.marshall-tufflex.com

6 TuffMasterTuffMaster IP55 EnclosuresRated to IP55, our enclosures protect againstlimited ingress of dust and low pressure jets ofwater from all directions.Product Information:Ideal for use in the garden, garages and patio areas,as well as industrial environmentsAvailable as 30mA, electrically or mechanically latchedLid allows lock or seal to be fittedUnderside cable entryRemovable lid for easy wiring access.ip55 enCloSuReSIP55 13 Amp 2 Gang Socket 30mA RCDProduct code Description PackTM5501LG 13 Amp 2 gang socket 30mA RCD mechanically latched 1TM5508LG 13 Amp 2 gang socket 30mA RCD electrically latched 1IP55 13 Amp 2 Gang SocketProduct code Description PackTM5503LG 13 Amp 2 gang socket metal face plate 1All above 166 x 142 x 90mmIP55 Fused Spur 30mA RCDProduct code Description PackTM5502LG Fused spur 30mA RCD mechanically latched 1TM5509LG Fused spur 30mA RCD electrically latched 1IP55 13 Amp 2 Gang Socket 30mA RCDProduct code Description PackTM5504LG 13 Amp 2 gang socket polycarbonate face plate 1All above 166 x 142 x 90mmTel 01424 856600 Fax 01424 856611 Technical Hotline +44 (0) 1424 856688

MARSHALL-TUFFLEX 7TuffMaster IP54 EnclosuresProtected to IP54 the range is splash proof andprotected to prevent limited dust ingress, foruse in areas such as residential porches, garagesand covered patio areas, as well as selectedindustrial areas that will not be subjected toheavy jets of water.Switches, sockets and combinations of these areall available and are designed for a reliable longservice life.The TuffMaster IP54 is ideal for garage interiors.ip54 SwitCheSIP54 2 Way SwitchedProduct code Description PackTM5401LG 1 gang 2 way switched 75 x 75 x 52mm 1TM5406LG 2 gang 2 way switched 75 x 152 x 52mm 1IP54 2 Gang 1 Way SwitchedProduct code Description PackTM5404LG 2 gang 1 way switched shared 75 x 75 x 52mm 1IP54 Double Pole SwitchedProduct code Description PackTM5402LG 1 gang double pole switched 75 x 75 x 52mm 1TM5407LG 2 gang double pole switched 75 x 152 x 52mm 1IP54 1 Gang Switched with NeonProduct code Description PackTM5409LG 1 gang 2 way switched with neon 1TM5410LG 1 gang double pole switched with neon 1All above 75 x 75 x 52mmIP54 Intermediate SwitchedProduct code Description PackTM5403LG 1 gang intermediate switched 75 x 75 x 52mm 1TM5408LG 2 gang intermediate switched 75 x 152 x 52mm 1ip54 SwitCheD SoCketSip54 SoCketSIP54 13 Amp SocketProduct code Description PackTM5411LG 13 Amp socket 1 gang 75 x 75 x 62mm 1TM5412LG 13 Amp socket 2 gang 75 x 152 x 62mm 1TM5413LG 13 Amp socket 3 gang 75 x 229 x 62mm 1IP54 13 Amp Switched SocketProduct code Description PackTM5414LG 13 Amp switched socket 1 gang 75 x 152 x 62mm 1TM5416LG 13 Amp switched socket 2 gang 75 x 229 x 62mm 1TM5415LG 13 Amp double pole switched socket 1 gang 175 x 152 x 62mmEmail sales@marshall-tufflex.comwww.marshall-tufflex.com

8 TuffMasterTuffMaster Metal Cladwiring accessoriesTuffMaster’s metal clad range of switched socketsis ideal for use in garages, offices, factories,commercial and industrial environments.Product Information:One and two gang switched socketsRCDs available as 30mA, electrically ormechanically latchedSoCketSMetal Clad Switched SocketProduct code Description PackTM0001SG 1 gang switched socket 86 x 86 x 51mm 1TM0002SG 2 gang switched socket 86 x 147 x 51mm 1Metal Clad Switched Socket with NeonProduct code Description PackTM0003SG 1 gang switched socket with neon 86 x 86 x 51mm 1TM0004SG 2 gang switched socket with neon 86 x 147 x 51mm 1RCDsMetal Clad 13 Amp Socket 30mA RCDProduct code Description PackTM0005SG 2 gang socket 30mA mechanically latched 186 x 147 x 51mmTM0014SG 2 gang socket 30mA electrically latched 186 x 147 x 51mmMetal Clad Fused Spur 30mA RCDProduct code Description PackTM0007SG Fused spur 30mA RDC mechanically latched 1All above 86 x 86 x 51mmTuffMaster RCDsFor interior perimeter fittingResidential and commercial applicationsFor mounting in custom enclosurespolyCaRbonate RCD FaCe plateS onlyPolycarbonate Fused Spur 30mA RCDProduct code Description PackTM0009WH Fused spur 30mA RCD mechanically latched 186 x 86 x 51mmPolycarbonate 2 Gang Socket 30mA RCDProduct code Description PackTM0010WH 2 gang unswitched socket RCD 30mA 1mechanically latched 86 x 147 x 51mmTel 01424 856600 Fax 01424 856611 Technical Hotline +44 (0) 1424 856688

MARSHALL-TUFFLEX 9Technical InformationIP Ratings ExplainedAn IP (ingress protection) number is used to specify the environmental protection of enclosuresaround electrical equipment which is determined by specific tests. The IP number is composed oftwo numbers, the first referring to the protection against solid objects and the second against liquids.First DigitSolid Object Protection0 No protection1 Protected against solid objects up to 50mme.g. accidental touch by hands2 Protected against solid objects up to 12mme.g. fingers3 Protected against solid objects up to 2.5mme.g. tools and wires4 Protected against solid objects up to 1mme.g. wires, nails etc5 Protected against dust limited ingress, notharmful deposits6 Totally protected against dustSecond Digit Water Ingress Protection0 No protection1 Protected against vertically falling drops ofwater e.g. condensation2 Protected against direct sprays of water upto 15° from the vertical3 Protected against direct sprays of water upto 60° from the vertical4 Protected against water splashed from alldirections, limited ingress permitted5 Protected against low pressure jets of waterfrom all directions, limited ingress permitted6 Protection against strong jets of water e.g. onship decks, limited ingress permitted7 Protection against the effects of temporaryimmersion between 15cm and 1m. Durationof test 30 mins8 Protection against long periods of immersionunder pressureRCD Operational Modeselectrically latched (active)The device trips with loss of supply live and/or lossof neutral. Suitable for applications that would bepotentially dangerous if they restarted unattendedupon restoration of power e.g. hedge trimmers,power tools, lawn mowers, machine tools andmanufacturing equipment.mechanically latched (passive)This device trips only with detection of current leakage.Contacts do not open upon loss of supply e.g. for usewith vending machines, fridge/freezers, water filtrationand other systems with which automatic restart isdesirable after a power loss.Colour code suffix –Available for IP56 onlyPlease replace the last two letterswith those detailed below.LG Light grey (standard)WH WhiteTC TerracottaGN GreenGD Grey darkOR OrangeBK BlackColoured variants may have a leadtime and minimum order quantitiesmay apply.Representative of product colour.IP rated products constructed to British Standards.Email sales@marshall-tufflex.comwww.marshall-tufflex.com

75575775576210 TuffMasterTechnical InformationProduct dimensionstuFFmaSteR ip54 anD ip56 Range1 gang75572 gang5715275IP54 Socket77134753 gang22957 7752IP54 Switch77 57109211Overall DimensionsIP54 rangeIP56 rangeSocketsSwitches1 gang 75 x 75 x 62mm 75 x 75 x 52mm 109 x 75 x 90mm2 gang 75 x 152 x 62mm 75 x 152 x 52mm 109 x 152 x 90mm3 gang 75 x229 x 62mm 75 x 229 x 52mm 109 x 229 x90mm90Height x width x depthIP56 SidetuFFmaSteR ip55 enCloSuReS RangeIP55 EnclosureOverall dimensions: 166 x 142 x 90mmMetal clad White facia Metal cladWhite fascia(Face plate dimensions only)Metal Clad and White 1 GangOverall dimensions: 86 x 86 x 51mmMetal Clad and White 2 GangOverall dimensions: 86 x 147 x 51mmAll measurements are shown in millimetresTel 01424 856600 Fax 01424 856611 Technical Hotline +44 (0) 1424 856688

MARSHALL-TUFFLEX 11EnvironmentalMarshall-Tufflex activelypursues a comprehensiveprogramme to developformulations based onenvironmentally acceptablematerials, whilst stillmaintaining and, wherepossible, improving on longtermperformance properties.Jim Fletcher, Managing Directormarshall-tufflex is recognised by the bSi as a firm of assessed Capabilityto bS en iSo 14001:2004.Carbon assessmentThe Carbon Trust was set up by Government in 2001 as anindependent company. Their mission is to accelerate the move to alow carbon economy by working with organisations to reduce carbonemissions and develop commercial low carbon technologies.marshall-tufflex was assessed by the Carbon trust in 2007 andreceived an excellent report.RECYCLINGMarshall-Tufflex is active in andsupports the use and control ofPVC-based materials, with theaim of increasing awareness anduse of recycled material.SustainabilityPolycarbonate is a 100% recyclable material. Should disposal berequired, the appropriate route is through a specialist plastic recyclingcontractor. It is landfill inert and will not degrade to any productsor by-products that would contribute to soil or water contamination.It should only be incinerated under approved conditions.Steel is a 100% recyclable material and can be recycled many timeswithout loss of quality. Recycling facilities for steel are well-establishedin the UK and elsewhere.Quality management Systems:Marshall-Tufflex is totally committed to quality and customer satisfaction and the Company is recognisedby the British Standards Institution as a firm of Assessed Capability to BS EN ISO 9001:2008.environmental management Systems:Marshall-Tufflex is totally committed to achieving high environmental standards. The Company is recognisedby the BSI as a firm of Assessed Capability to BS EN ISO 14001:2004.Email sales@marshall-tufflex.comwww.marshall-tufflex.com

Marshall-Tufflex LtdChurchfields Industrial EstateHastings, East Sussex TN38 9PUUnited KingdomTelephone: 01424 856600Fax: 01424 856611International Tel: +44 (0)1424 856000International Fax: +44 (0)1424 856666Email:Web:sales@marshall-tufflex.comwww.marshall-tufflex.comTechnical Hotline: +44 (0)1424 856688Republic of Ireland &Northern Ireland distributorCore Electrical Ltd17b Goldenbridge Industrial EstateTyroconnell Road, InchicoreDublin 8Telephone: +353 (0)1453 7033Fax: +353 (0)1453 8911In pursuance of our policy of continued productimprovement Marshall-Tufflex reserve the right tochange the design or specification of its productswithout notification.EL170/10003