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In this issue | <strong>France</strong> | Netherlands | the Middle East | Australia | Germany |South Africa | Turkey | JapanMicrotunnellingSeine in<strong>France</strong>Regional focus on <strong>France</strong>July 2013Issue 20Microtunnelling and pipe jackingSewer pressure pipe boring in GermanyThe official magazine of the ISTT


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Great Southern PressPty Ltdquery@trenchlessinternational.comwww.trenchlessinternational.comEditor: Kate PembertonContributing Editor: Sarah PaulAssociate Editor: Tori McLennonJournalist: Josie EmanuelSales Manager: Tim ThompsonSenior Account Manager: Brett ThompsonSales Representative: David EntringerCreative Director: Michelle CrossActing Design Manager: Bianca BotterDesigner: Benjamin LazaroPublisher: Zelda TupicoffUnited States(Sales)16360 Park Ten Place, Suite 109Houston, TX 77084Tel: +1 281 492 7272Fax: +1 713 521 9255Australia(Sales and subscriptions)GPO Box 4967Melbourne VIC 3001 AustraliaTel: +61 39248 5100Fax: +61 3 9602 2708ISSN: 1836-3474This magazine is an official publication of the<strong>International</strong> Society for <strong>Trenchless</strong> Technology (ISTT)and is distributed free to members and other interestedparties worldwide. It is also available on subscription.The publishers welcome editorial contributions frominterested parties. However, neither the publishers northe ISTT accept responsibility for the content of thesecontributions and the views contained therein whichwill not necessarily be the views of the publishers orthe ISTT. Neither the publishers nor the ISTT acceptresponsibility for any claims made by advertisers.All communications should be directed to the publishers.Unless explicitly stated otherwise in writing, by providingeditorial material to Great Southern Press (GSP),including text and images you are providing permissionfor that material to be subsequently used by GSP, wholeor in part, edited or unchanged, alone or in combinationwith other material in any publication or format in printor online or howsoever distributed, whether producedby GSP and its agents and associates or another party towhom GSP has provided permission.REGULARSFrom the Chairman’s Desk 1Executive Director’s Report 8About ISTT/Membership 62Affiliated Society Details 62Advertisers’ Index 64Upcoming Events 64Editorial Schedule 64NewsWorld wrap 10<strong>Trenchless</strong> <strong>International</strong> update 12NO-DIG DOWN UNDER 2013<strong>International</strong> No-Dig Down Under 16Support your industry 20UNDER FRANCEGuide to Ville Sans Tranchée 22Meet the society: FSTT 24Saving the Seine through microtunnelling 28Tunnelling under the Docks 31HDD highly effective for high voltage lines 34STATE OF THE INDUSTRYGlobal state of the industry report: <strong>France</strong> 37projectsGRUNDODRILL 18 ACS –the perfect solution for demanding bore tasks 41HDD saves salmon in the Trans-Sakhalinpipeline system 444


Issue 20 - July 2013Relining toolsThe RELINE Group enters the Asian market 47Microtunnellingand Pipe jackingAwardedHerrenknecht Pipe Express ® is a semi-trenchlesspipeline installation method presented with thebauma Innovation Award 2013. Impressive rightfrom the start. More than 1000 m long pipelines(32“-50“) quickly and safely installed in one step.Pipe Jacking versus open-cut 48Premier of Baden-Württemberg getsbehind tunnelling 50Recommendations for the choice of anadequate bentonite 52ISTT NEWSDutch NSTT No-Dig Event 2013 54NASTT heads to Florida 55MIDDLE EAST showcases the biggestinternational show in its history 56Updates from the SASTT 57ISTT No-Dig 2014 heads to Madrid 58Russian toward a No-Dig future 58Turkish municipalities benefitfrom No-Dig knowledge 59COMPANY NEWSROUGHNECK takes on rock 60Carbon reduction in the pipeline 61New website – same Aarsleff 61C o s t- e f fi c i e n tPipe Express ® : 1.2 m of pipeline permin. during the first mission, lessstaff and highest safety levels.Eco-friendlyWith Herrenknecht Pipe Express ®no groundwater lowering occurs androutes are 70 % narrower compared tothe open construction method.In this issue | <strong>France</strong> | Netherlands | the Middle East | Australia | Germany |South Africa | Turkey | JapanMicrotunnellingSeine in<strong>France</strong>Regional focus on <strong>France</strong>July 2013Issue 20Microtunnelling and pipe jackingSewer pressure pipe boring in GermanyThe official magazine of the ISTTCSM Bessac lowers a microtunnelling machine into an installationshaft as part of a project to assist in the de-pollution of the SeineRiver. Turn to page page 28 to read more.Pioneering Underground Technologieswww.herrenknecht.com6


your solutionexecutive director’s reportJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>8John HemphillIstt Executive Director@Follow<strong>Trenchless</strong><strong>International</strong>on Twitter@<strong>Trenchless</strong>IntThis year has been off to a faststart. Already in 2013, the ISTT, nationaland regional societies collectively haveheld trenchless conferences, trainingand other outreach programs coveringmany regions of the world. Just take alook at Chairman Samuel Ariaratnam’squarterly report to see the activitiesthat have been underway. These eventsare a proven means for promoting theuse of trenchless technologies for thepublic benefit. To strengthen an alreadysuccessful trenchless education andtraining program, the ISTT Board in late2012 launched the first ever <strong>Trenchless</strong>Photo Competition.The goal of the ISTT <strong>Trenchless</strong> PhotoCompetition is to establish a photo librarythat the ISTT can use to promote thetrenchless industry and the benefit oftrenchless applications. The photos willbe chosen through a competition andapproximately 100 photos will be selectedfor a <strong>Trenchless</strong> Technology photo album.The album will be a hard-copy, highqualitypublication of photographs withassociated descriptions that illustrate themany activities of the industry.As of the date of this report, the ISTThas received more than 150 photos from15 plus member societies covering anumber of trenchless technologies.Since my last report, Team LeaderDerek Choi and the Photo CompetitionTeam decided also to give each membersociety a page in the album for presentinga narrative historical description oftheir society’s programs and activities.Each member society page will includetwo-to -three photographs that, alongwith descriptions, will collectively painta picture of the evolution and growth oftrenchless worldwide, further enhancingthe educational value of the album.The ISTT is in the final stages of finalisingthe album. I encourage you to becomea sponsor of the photo album if youhave not already done so. Sponsorshipswill help fund the production cost ofthe album. There are two levels ofsponsorship – Corporate and Individual.The sponsorship application and otherinformation about the album are postedon the ISTT website at istt.comIt is planned to rollout the trenchlessphoto album at the 31st <strong>International</strong>No-Dig to be held on 1–4 September 2013in Sydney. As I noted in my April report,the Australasian Society for <strong>Trenchless</strong>Technology (ASTT) has put together afirst rate conference with over 50 highqualitypeer-reviewed technical papers.The exhibition will feature the latesttrenchless equipment. If you have notalready done so, make your reservationsand plan to attend No-Dig Down Under.You can register at nodigdownunder.comSee you in Sydney.FREE <strong>Trenchless</strong> <strong>International</strong> e-newsletterThe latest news, events and job listings emailed weeklySUBSCRIBE NOW! trenchlessinternational.comIn balance with natureEnsuring that customer wishes complywith natural and environmental requirementsis our main objective. Our technologicallyadvanced products allow us to make life easier formany people all over the world and use trenchlesstechnology to conserve resources and focus onsustainability. If you are looking for a partner whooffers the latest technology and actively supportsyou in planning and executing your projects,you have come to the right place.mts Perforator GmbHAm Heisterbusch 18a19246 Lüttow-Valluhn,GermanyTel.: +49-38851-3270Fax.: +49-38851-32710Internet: www.mts-p.deE-mail: info@mts-p.de


Major CIPP contracts awardedAegion Corporation subsidiary Insituform Technologies US, LLC has been awarded two cured-in-place pipe contractsvalued at approximately $US10.4 million from the Metropolitan St. Louis Sewer District. The contracts are a part of MetropolitanSt. Louis Sewer District’s $US4.7 billion sewer system improvement program. This project includes the installation ofapproximately 47 miles of cured-in-place pipe (CIPP) in small and medium diameter sewer pipelines located in mostly residentialareas. Insituform will install CIPP using standard inversion methods as well as Insituform’s proprietary pull-in installation method,iPlus Infusion. Insituform will begin work on this project in August 2013 and is anticipated to complete the work within one year.Scottish pipe renewals in the bagScottish Water has completed the first phase of Scotland’s biggest watermainsrenewal project to date. When completed in April 2015, it will have covered4,300 km, stretching from Shetland to the Scottish Borders. The scheme, whichstarted in April 2010, has seen 2,924 km of pipes upgraded to meet strict waterquality standards and forms part of the Scottish Government’s wider £2.5 billionwater and waste services investment. The work has involved flushing, relining andreplacing watermains all over Scotland to ensure optimum water quality, reducedleakage and reduced likelihood of water pipe bursts.Concession contracts sold in MoroccoVeolia Environment has signed an agreement with global investment fund Actis, via its holding company Veolia Services àl’Environnement Maroc, to sell its Moroccan water, wastewater and electricity services, operated by concession companiesRedal and Amendis. The transaction will contribute around €370 million to the company’s divestment program.This withdrawal reflects Veolia Water’s decision to redirect its geographic focus and its growth strategy based on higheradded value solutions and activities. Finalisation of the transaction is subject to obtaining formal approval from the relevantpublic authorities and Moroccan government departments. Veolia has signed a three-year technical support contract with ActisNEWSJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>Watermains improvement for Northern IrelandNorthern Ireland Water is currently using <strong>Trenchless</strong> Technology toupgrade water supply infrastructure. The utility is involved in an ongoingprocess of improving and upgrading the water supply infrastructure in theCarrickfergus area as part of a £2.4 million program. Work will continue inthe area until August 2014. Once complete, the upgraded watermains willimprove the reliability and security of the local water supply, drinking waterquality and will also help reduce leakage. The project will also reduce thenumber of bursts in the area. <strong>Trenchless</strong> work has also recently commencedto upgrade the water supply infrastructure in the Greater Dungannon area.Once complete, this project will improve the reliability and security of the localwater supply, drinking water quality and will also help reduce leakage. Havingcommenced at the end of April 2013, the £2.7 million program will last forapproximately twelve months.Pipe Express product receives bauma Innovation Award 2013Herrenknecht’s Pipe Express innovation has been awarded the Innovation Award at bauma 2013 in the Machine category.Pipe Express is a complete new mechanised method for the near-surface installation of pipelines of up to 1,000 m in lengthand with diameters of 800–1,500 mm. A tunnel boring machine loosens the soil, which is then directly conveyed abovegroundusing a trenching unit. At the same time, the pipeline is installed underground. This method is unique for the installation ofpipelines with a diameter of up to 1,500 mm because the soil is directly removed and not pushed aside.The new minimal No-Dig method for installing pipe reduces environmental impact compared to traditional open-cutconstruction methods and also minimises costs. The development of the new system was funded by the German FederalMinistry of the Environment because of its environmentally friendly and cost-effective method of operation.12


Tunnels made in ManhattanThe East Side Access Project, which will connect the Long IslandRail Road’s Main and Port Washington lines in Queens, New York, toa new terminal beneath Grand Central Terminal, has been excavatingtunnels approximately 120 ft beneath Manhattan streets since 2006. Twotunnel boring machines (TBMs) were used in the project’s initial stages,manufactured by SELI and Robbins. The two TBMs in Manhattan madeeight successful tunnel drives.The project has thus far produced 5.6 miles of tunnels and the hugecaverns that will house the new station under Grand Central. The projectis progressing with excavation of an underground complex beneathGrand Central Terminal, and multiple slurry shield TBM drives in Queens.The $US7.5 billion project is the biggest addition to New York’s publictransportation system since the opening of Penn Station in 1910 andalso represents North America’s largest construction program. Whencomplete, 32,000 ft of new tunnels will have been excavated.HDD triumphs in demanding bore taskHorizontal directional drilling (HDD) has been used in Germany to connecta new sewer pressure pipe to a treatment plant 4.5 km away. The installationtook place near Bad Reichenhall, Germany, running partially along a tightfootpath, parallel to the river Saalach. A section of the pipe route could not beinstalled using open-cut methods due to an extremely tight passage adjacent tosteep rock walls bordering the footpath. Due to the rocky nature of the ground,a Tracto-Technik GRUNDODRILL 18ACS HDD machine, which is designed foralternating and difficult geological conditions, was used. Read the full projectarticle on page page 41.NEWSDallas drinking water gets CIPP systemThe US’ largest privately owned trenchless infrastructure solutions provider recently installed cured-in-placepipe to renew more than 1,600 ft of water lines serving a North Dallas suburb water treatment plant. Inland PipeRehabilitation (IPR) installed its unique pressure pipe renewal system provided by RS Technik using Dow customformulated resins. With the development of the RS Technik System, combined with the cured-in-place pipe(CIPP) installation experience of IPR, watermains can now be relined and leaks can be repaired, before a linecompletely ruptures. In addition to industry approval, this unique fully structural solution is designed to sustainlong-term internal pressures and external loads of the existing pipeline. Unlike traditional CIPP, the RS Technikprocess includes a computer-controlled, mobile wet-out and mixing unit. This results in a faster response andconsistent higher quality, with professional installation.July 2013 - <strong>Trenchless</strong> <strong>International</strong>Aussie PM goes on-siteGHD welcomed Australian Prime Minister Julia Gillard to the official opening ceremony of the Great Eastern HighwayUpgrade Project, a project that represented one of the most significant service relocation and replacement challengeson a Western Australian infrastructure project. The project involved more than 80 km of services conduit includingwater, gas, power, telecommunications and drainage impacted. Adding to this challenge, the project was within aconstrained 21 hectare road corridor used by 55,000 vehicles per day. To mitigate potential risks, the project utilised3D modelling technology, called Services and Utilities Infrastructure Modelling, which is a first for major infrastructureprojects in Western Australia.Ms Gillard was joined at the opening by General Department of Transport Director Reece Waldock, Member ofthe Legislative Assembly Glenys Godfrey, and members of the City East Alliance Board, including GHD Manager forTransport Erik Geidans.Can’t wait for the next edition of <strong>Trenchless</strong> <strong>International</strong>?Get the latest news at trenchlessinternational.com/newsVERMEER.COMExpEriEncEd drill opErators work with a sEnsE of pridE.They know what they like. And most of them drill with us. It’s no coincidence.With heavy-duty, high-quality construction, reliable performance and greaterfunctionality, Vermeer drills just make sense. Pour on the coffee, pull on theboots and let’s drill.Vermeer and the Vermeer logo are trademarks of Vermeer Manufacturing Company in the U.S. and/or other countries.© 2013 Vermeer Corporation. All Rights Reserved.14


NO-DIG DOWN UNDER 2013July 2013 - <strong>Trenchless</strong> <strong>International</strong>INTERNATIONALNO-DIG DOWNUNDERSydney Convention and Exhibition Centre • 1–4 September 2013 • nodigdownunder.comWith the trenchless industry boomingin Australia and the ‘land Down Under’ hailedas the birthplace of many innovative trenchlesstechnologies, Australia is the ideal locationto host the ISTT 31 st No-Dig – the biggestand only <strong>International</strong> event for in 2013. Jointrenchless professionals from around the globeto educate, learn and network with fellowassociates.Tap into the Asia-PacificAttending No-Dig Down Under is the idealstation to cement your presence in Australasiaand branch into the thriving Asia-Pacific market.A strong economyThe economy of Australia is one of thelargest economies in the world, with a GDPof $US1.57 trillion. Additionally, in April 2012,The <strong>International</strong> Monetary Fund predicted thatAustralia would be the best-performing majoradvanced economy in the world over the nexttwo years. Geographically removed from theeconomic downturn that Europe and the USare facing, Asia-Pacific economies are thrivingand continuing to strengthen. This meansmore government investments in critical assetsand new opportunities for trenchless products,contractors and companies to stake their holdin this bankable and growing market.Hub to the Asia-PacificAustralia has close historical, political,economic, aid and community links with theterritories of the Asia-Pacific region, playingan active and constructive role. The country’sbalance of trade in goods and services withEast Asia recorded a surplus of $US71 billionin 2011, an increase of 47.5 per cent (or$US23 billion) on the surplus recorded in 2010.As one of the founding members of theAsia-Pacific Economic Cooperation, Australiahas a unique role among the Pacific Rimcountries, promoting free trade and economicco-operation throughout the Asia-Pacificregion. Australia’s strong economy andestablished, solid connections to the Asia-Pacific region make it the ideal kick-off point toenter into this highly sought-after business hub.A big no-dig futureThe Australian trenchless market isgrowing rapidly, with councils and utilitiesDown Under regularly requesting a trenchlessoption. With a booming resources sector, anexpanding urban population and the roll-outof the National Broadband Network, nowis the time to partner and learn from theprojects and companies shaping trenchlessin this region.Event Partners Gold Sponsor Silver Sponsors Media PartnerThe programThe conference program featuresacclaimed international experts onrehabilitation and installation, a ‘Think Tank’session tackling contemporary trenchlessissues, speakers who have worked onrecent large No-Dig projects all over world,and streamed technical sessions.Program highlights include a presentationfrom ISTT Chairma n Sam Ariaratnam onpressure pipe rehabilitation, a case studyby James Murphy looking at Australia’s firstuse of horizontal directional drilling intersecttechnology, a session on rehabilitation of theinfrastructure under Christchurch followingthe New Zealand town’s devastatingearthquakes, international presentationssuch as that by Fumihiko Matsumoto on pipejacking using rectangular pipes, and muchmore. Full program details will be releasedonline shortly at nodigdownunder.com.Subscribe to the ISTT’s free newsletterat trenchlessinternational.com to keepupdated on the latest developments.The exhibitonSupporting the conference proceedings,an impressive exhibition will extend over5,000 square metres, showcasing the bestand proven premium trenchless productsand services on the market.Attending the exhibition will be a greatopportunity to keep up-to-date with thelatest offerings in the industry and to receiveprofessional advice from national andinternational suppliers.REGISTER4 FOR THEPRICE OF 3!Call the eventsteam today+61 3 9248 5173Social event schedule<strong>International</strong>GuestActivity DayExhibitionOpeningCocktailsVermeerHarbour CruiseGala Dinner andAwards EveningSaturday 31AugustSunday 1SeptemberMonday 2SeptemberTuesday 3SeptemberThe networkingAn exciting social program is planned,including the Exhibition Opening Cocktails,the combined ISTT and ASTT Gala Dinnerand Awards Evening, and the VermeerSydney Harbour Cruise – providing theperfect opportunity to make new businessconnections, touch base with old friends andcolleagues, as well as suppliers, contractorsand international guests, in a relaxed andaccessible setting.<strong>International</strong> guest activity dayA day of activities – including walkingthe Sydney Harbour Bridge, holdingnative Australian animals, and enjoying ascrumptious lunch with views of the DarlingHarbour – will be the perfect initiation tothe ‘land Down Under.’ Be sure to bringyour partner along for what will be a trulymemorable Aussie experience.Visa assistanceFor delegates who are applying for a paperbasedvisa, event organiser Great SouthernPress will assist by providing a letter ofinvitation which will confirm your participationat the event (please note that registration mustbe paid in full to obtain this letter of invitation).We strongly recommend that participantsapplying for a paper-based visa lodge theirapplication at least 6-8 weeks before theirintended travel date to Australia.9am–6pm5–7pm7–9pm7–11pmSydney Bridge ClimbLunch at Meat & Wine Co.Wildlife Sydney with KoalaencounterSydney Convention andExhibition Centre, Halls 5&6Sydney HarbourDockside, Cockle Bay Wharf*All social events, excluding the international guest activity day, are included in the fullregistration. Additional tickets can be purchased separately.NO-DIG DOWN UNDER 2013July 2013 - <strong>Trenchless</strong> <strong>International</strong>1617


INTERNATIONALCONFERENCE PROGRAMThe full program will be announced soon!Visit no-digdownunder.com nowSUNDAY 1 SEPTEMBERTUESDAY 3 SEPTEMBER – ASSET MANAGEMENT5:00pm – 7:00amEXHIBITION OPENING PARTY9:15am – 10:15amKEYNOTE PRESENTATION – PARKSIDE AUDITORIUM• Paul Freeman, Sydney Water General Manager of Liveable City Solutions• Menno Henneveld, Past ASTT Chairman and Western Australia Main Roads Managing Director10:15am – 11:00am Morning Tea – Exhibition Hall 5MONDAY 2 SEPTEMBERSTREAM 1 STREAM 2 STREAM 39:15am – 10:15amOPENING PERFORMANCE AND KEYNOTE PRESENTATION – PARKSIDE AUDITORIUM• ASTT Chairman• ISTT Chairman• Australian Infrastructure (TBC)11:00am – 12:30pm REHAB DESIGN REHAB CASE STUDIES HDD Techniques10:15am – 11:00am Morning Tea – Exhibition Hall 5 Sponsorship availableSTREAM 1 STREAM 2 STREAM 312:30pm – 1:30pm Lunch – Exhibition Hall 51:30pm – 3:00pm<strong>Trenchless</strong> Think TankNO-DIG DOWN UNDER 201311:00am – 12:30pm CONDITION ASSESSMENT <strong>Trenchless</strong> Materials HDD TOOLS & MATERIALS12:30pm – 1:30pm Lunch – Exhibition Hall 51:30pm – 3:00pmSTREAM 1 STREAM 2 STREAM 3REHAB PLANNING & DELIVERYREHAB MATERIALS& PROCESSESPIPE JACKING3:00pm – 3:30pm Afternoon Tea – Exhibition Hall 5STREAM 1 STREAM 2 STREAM 33:30pm – 5:30pm REHAB TECHNOLOGY PRESSURE PIPE REHAB TRAINING & ENVIRONMENT7:00pm – 11:00pm GALA DINNER AND AWARDS EVENINGNO-DIG DOWN UNDER 20133:00pm – 3:30pm Afternoon Tea – Exhibition Hall 5 Sponsorship availableSTREAM 1 STREAM 2 STREAM 3WEDNESDAY 4 SEPTEMBER9:00am – 10:00am KEYNOTE PRESENTATION – EXHIBITION HALL 5July 2013 - <strong>Trenchless</strong> <strong>International</strong>3:30pm – 5:00pm REHAB CASE STUDIES PRESSURE PIPE REHAB7:00pm – 9:00pm VERMEER HARBOUR CRUISEMICROTUNNELLINGCASE STUDIES10:00am – 10:30am Morning Tea – Exhibition Hall 510:30am – 12:30pmSTREAM 1 STREAM 2 STREAM 3Condition Assessment,New ZealandChristchurch Earthquakecase studies12:30pm – 2:00pm Closing Lunch/Best Stand Award – Exhibition Hall 5REHAB TECHNIQUES& MATERIALSTRENCHLESS EQUIPMENTJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>Session order and speakers are subject to change.1819


View of Ville SansTranchée 2011 in Paris.Meet the society: FSTTFor 13 years, the French Society for <strong>Trenchless</strong> Technology has been steadily promoting the advantages of<strong>Trenchless</strong> Technology, seeking to increase its prominence in the infrastructure, water and energy sectors in <strong>France</strong>.UNDER FRANCEJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>The FSTT was created as an AffiliatedSociety of the ISTT on 4 July 1990, seekingto promote <strong>Trenchless</strong> Technology and toencourage clients, local authorities andproject managers to use these alternativetechniques wherever possible.French authorities were growingincreasingly aware of the need formaintenance, extension and renewal ofexisting water, energy or communicationnetworks. The society saw education asfundamental to achieving this goal andtherefore sought to provide an official trainingorganisation in <strong>Trenchless</strong> Technology forthe installation and maintenance of all typesof pipelines and underground networks.Key personnel behind the society’sestablishment include:• Michel Mermet: engineer, Roads andBridges, visionary Head of the Val deMarne Technical Department in chargeof water and wastewater. Mr Mermetbecame Chairman of the ISTT in 1993• Christian Legaz and Daniel Crosnier:engineers from the Val de Marne TechnicalDepartment• Mathieu Le Chatelier: forward-thinkingDirector of the contracting firmsMontcocol and Borie Michel Audouin,and highly determined Technical Directorof Ballot Contracting firm.Running the FSTTThe FSTT is headed by ChairmanPatrice Dupont, <strong>International</strong> DirectorJean-Marie Joussin and Scientific DirectorJean-Michel Bergue.John Hemphill and Dr Dec Downey from the ISTT with the FSTT’s Jean-Marie Joussin, at Ville SansTranchée 2009 in Paris.The society’s board members aresupported by Virginie Baffet in thesecretarial department and Monique Lacin the events department.To increase efficiency the FSTT hasset up a regional organisation with sixterritories in mainland <strong>France</strong> and two inoverseas departments.Delegates in mainland <strong>France</strong> are:• Rhône-Méditerranée-Corse: JacquesRaynaud and Jean-Christophe Behrens•• Artois-Picardie: local delegate tobe confirmed• Loire-Bretagne: local delegate to beconfirmed• Seine-Normandie: René-ClaudeFouilloux• Rhin-Meuse: Maurice Gerber• Adour-Garonne: Gérard LondosOverseas territories delegates:• FSTT/DOI (Indian Ocean): Michel Mermet• FSTT Guyane (South America):Thomas Cheron24


Collaborating with industryThe society works with many otherassociations and governmental organisationssuch as Canalisateurs de <strong>France</strong> (federationfor contractors involved in sewer, waterand other networks construction), AFG(French Gas Association), ASTEE (Scientificand Technical Association for Water andthe Environment), French water agencies,IREX (Institute for Applied Research andExperimentation in Civil Engineering), SNCF(French Railways), CSTB (French Scientificand Technical Centre for Construction) andthe French Ministry for Ecology, SustainableDevelopment and Energy.The society also maintains a partnershipwith the AFTES (French Tunnelling andUnderground Space Association), sharing acommon interest in the construction of manentry pipelines.The society is also actively involved inthe committees in charge of preparing newlaws for safety around gas pipelines, whichwere initiated by the French Governmentafter serious accidents occurred as aresult of unidentified gas pipelines. Aspart of this role dealing with accident andexplosion prevention, the society workswith contractors to identify existing buriednetworks, and to create guidelines andrequirements for construction close toexisting networks.Jean Michel Bergue Scientific Director and Jean Marie Joussin <strong>International</strong> Director at the<strong>International</strong> No-Dig Berlin ISTT Board of Directors meeting.politicians, decision makers, water agencies,consultants, contractors and suppliers. Thelast two were held in Lyon in south-east<strong>France</strong> and Rennes in the west. The nextshow will be in Marseille in October and willcover the Mediterranean regions.The society has also just launched a newwebsite with more technical and businessinformation and will publish a new state-ofthe-artbook for microtunnelling to help alldecision makers, clients and designers toprepare and launch tenders.Registrationsnow open, Early Birdsavings of over $200.ENDS 1 JULY 2013INTERNATIONALUNDER FRANCEJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>Focus on development and trainingThe society has a history of involvement inindustry events. In 2012 it was present at the6 th World Water Forum hosted by <strong>France</strong> andthe city of Marseille.As an approved training organisation,the FSTT provides a range of coursescovering <strong>Trenchless</strong> Technology, particularlyconstruction of trenchless works, trenchlessrehabilitation of sewage systems, drillingfluids, preliminary work investigations andthe new DT-DICT regulations (regulationswhich place a greater responsibility on thecontractor, not just the asset owner). TheFSTT also offers made-to-measure courses,such as one held in Reunion Island in 2011,which had more than ten participants.Every two years those involved in<strong>Trenchless</strong> Technology in <strong>France</strong> gatherat the ‘Ville Sans Tranchée’ (‘trenchlesscity’) show to attend live demonstrations,exchange experiences and get to know newequipment.In addition to this, each year the societyholds two regional No-Dig technical dayswith 300–600 attendees. These eventsinclude a show, approximately 20 exhibitors,and a technical conference focused onnational and regional issues. The show drawsThe trenchless climate in <strong>France</strong>The recent Grenelle laws, which deal withenvironmental issues including the minimalasset management of sewer systems and anefficiency of at least 75 per cent for potablewater systems, hold the potential for thedevelopment of <strong>Trenchless</strong> Technology inthe water sector. The society is hopeful thatrelated opportunities will arise to promote thebenefits of a trenchless approach.Though currently <strong>Trenchless</strong> Technologyis not used a great deal in <strong>France</strong>, there areemerging sectors in which there is a lot ofpotential for the technology’s prominenceto grow. These include the energy sector,pipelines of large diameter for the gas market,burying of high voltage electrical lines for RTE(French Electricity Transport Company) andcoastal landfall for offshore wind farms.The water market is also a key sector inwhich the society hopes the influence of<strong>Trenchless</strong> Technology will grow.There are several French national andregional events in the water and wastewatersector. The most important one is thebiannual Pollutec Lyon, an international showthat covers clean technologies for air, water,energy and sustainable development. Thesociety attended the event in 2012, setting upPatrice Dupont Chairman of FSTT at the 2011Ville Sans Tranchée opening ceremony.a ‘<strong>Trenchless</strong> Technology village’ with severalbooths and a conference corner, featuring17 technical and commercial presentations.Looking to the futureWhile only a few big microtunnelling jobswere launched during the last two years,the society expects that some significantmicrotunnelling and horizontal directionaldrilling jobs will emerge in the transportationand energy fields. There are currently anumber of small or medium sized renovationjobs, mainly for the sewerage market.In the water sector, the society has hadto face a lack of competitiveness with opencutmethods due to the economic crisis inEurope. In the current economic context theFSTT is focusing its efforts in promoting theadvantages of <strong>Trenchless</strong> Technology andthe cost-savings it can offer.Turn to page page 22 for afull preview of this year’s ‘VilleSans Tranchée event.DOWNUNDER1–4 SEPTEMBER 2013 | SYDNEY CONVENTION AND EXHIBITION CENTREThe conference program will feature acclaimed international experts on rehabilitation and installation, professionalswho have worked on recent large No-Dig projects the world over, and industry ‘think-tanks’.<strong>International</strong> speakers:• Australia• Canada• Colombia• Finland• Germany• Iran• Italy• Japan• Malaysia• The Netherlands• New Zealand• PolandLeading organisations including:• Sydney Water• The Washington Suburban Sanitary Commission• The National Chung-Hsing University Departmentof Civil Engineering• Russia• Singapore• Taiwan• Arizona State University• AECOM• GHD• And many more!Register online now to save $200 at nodigdownunder.com• Thailand• United Kingdom• United StatesTHREE-STREAMTECHNICAL PROGRAM70%<strong>International</strong>speakersBooking for several people within your organisation? Speak to Conference Convenor Kate Pemberton aboutgroup discounts at kpemberton@gs-press.com.au or phone +61 3 9248 5100.EVENT PARTNERS GOLD SPONSOR SILVER SPONSORS26


Saving the Seinethrough microtunnellingFrench company CSM Bessac has completed a microtunnelling project in the Paris region to assist inthe de-pollution of the Seine River.GET THEVERYBESTJOBUNDER FRANCEJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>Up until the beginning of 2010, thelargest diameter glass-reinforced pipes (GRP)pipes installed in <strong>France</strong> were 1,600 mm,which were primarily installed with the pipejacking method. However, the recentlycompleted rainwater collector and storageproject launched by the local authoritySyndicat d’Assainissement de la Boucle deSeine (union for the Sanitation of the Seine)was a national first in terms of pipeline size.The project involved installing 1,800 mm GRPHOBAS Jacking Pipes, and sets a precedentfor future trenchless undertakings with GRP.The project was part of a scheme tode-pollute the Seine River by limiting theamount of overflow caused by heavy rain.At the Place des Fêtes in Bezons, a fewkilometres outside of Paris, a rainwaterstorage basin has been constructed tohold 9,500 cubic m of water. Toulousebasedcompany CSM Bessac (subsidiary ofSoletanche Bachy and member of the VinciGroup) was contracted for the installation ofthe 380 m long transfer collector that will feedinto the storage basin at 1,800 mm pipe ata nominal flow of 5 cubic m per second.Installation face.We’ve created a dedicated jobs boardfor people in infrastructure.Our jobs board exclusively lists jobs ininfrastructure, which means you canfi nd the very best role that fi ts your skills,knowledge and passion.Visitwww.trenchlessinternational.com/jobsand find your job todayQualified. Professional. Experienced. Get the very best.28


<strong>Trenchless</strong> provesthe best solutionThe project was complex and demandingdue to the geological and hydrologicalconditions, as well as the pipeline route,which includes both a horizontal and avertical S-curve at a 900 m radius. Theproject required particularly meticulouspreliminary studies, which were conductedby the engineering office Cabinet Merlin.Further studies and calculations regardingthe construction works were carried out byCSM Bessac.Apart from minimising disturbance to theenvironment, the contractors opted for atrenchless solution because of the project’sgreat installation depth, groundwaterlevels and several existing structuresabove and around the pipeline route. Thepipeline was installed in 12–15 m depthand runs between a layer of limestone, alayer of alluvial deposits and around 10 mbeneath groundwater level. Furthermore, a4,000 mm diameter sewer main is one ofseveral obstacles in the route’s proximitythat needed to remain unharmed.UNDER FRANCEJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>Site of pipe installation on the Seine rainwater collector and storage project.Project dataYear of construction 2010Construction time 3 monthsTotal length 380 mDiameter 1,800 mmClientSyndicat d’Assainissement de la Boucle de SeineDesigner Cabinet MerlinContractor CSM BessacPipe manufacturer HOBASMinimised disturbances (noise, pollution, traffic) due toAdvantages installation method; totally watertight; long pushes due tohigh force tolerance; small radii.In deep waterThe jacking station was built inside the25 m diameter storage basin. Its thrustwall, which serves to provide a reactionagainst which to jack, incorporated aspecial slab leading back to the basinwall so as to transmit the 800 tonne loadsfrom the station to the basin’s structure.Groundwater posed a further challenge:lying at 10 m above the pipeline, it wasestimated to generate a load of almost30 tonnes on the boring head. This meantthat when the first pipes were jacked intoposition, the pipe string could be pushedback out while the jacking machine wasloaded with a new pipe. In order to preventthis, CSM Bessac designed an ingeniousnon-return system with two hydraulic jawsthat firmly gripped and held the pipes inposition.The 380 m S-curved route also poseda challenge to CSM Bessac and at thesame time gave GRP Jacking Pipes theopportunity to prove what they are made of.The 1,800 mm diameter, 3 m pipe sectionswere smoothly installed and their leak-tightflush couplings provided a tight line. GRPpipes accept high jacking forces equallingup to 800 tonnes and can be jacked aroundcurves down to 680 m radii without havingto adapt the force. This is possible due tothe material’s elasticity, which allows theforces to be evenly transferred from pipeto pipe over the entire wall-thickness of thepipe ends.Tunnelling under the Docksby Célia Franchin of Pfeiffer <strong>France</strong>, Guillaume Valade of HOBAS <strong>France</strong>, with the collaboration ofJulie Brossier of Semapa, Marie Hélène Dagras of Hydratec and Yves Sénéchal of Setec TPI.The Society for the Study of Control of Parisien Work and Development is co-ordinating six development projectsin Paris’ 13 th arrondissement. In a recent project, microtunnelling was utilised to install 2,000 mm insidediameter HOBAS GRP outfall pipeline on the Ivry dock in Paris, between the beltway and the Pont National.Part of the Society for the Study ofControl of Parisien Work and Development’s(SEMAPA) mandate involves redeveloping130 hectares in the ZAC Paris rive gauchearea to make room for housing, offices,commercial spaces, schools and otherprojects, including the projected extensionof Paris Metro’s Line10.Preparing to extend Metro Line 10To enhance the purity of rainwater enteringinto the Seine, a project took place in theBruneseau Nord that consisted of buildingstorage and treatment infrastructure forrainwater before it was discharged into theSeine. Now water is discharged either bygravity flow using DN 2,000 mm dischargepipes, or by overflow (using DN 500 mmpipes installed within the DN 2,000 mmpipes) when storm weather causes theSeine to flood.The water treatment project also includedconstruction of two supporting slurry wallsunder a beltway bridge, perpendicular to thepipelines, in preparation for the extension ofthe Metro’s Line 10.Microtunnel launch pit.Installing the outfall pipelineThe decision to use microtunnelling forthe installation was based on the highlyurbanisedarea the works would take placein, in addition to various technical work-siteconstraints. The high volume of traffic onthe Ivry dock meant the chosen techniquewould have to keep traffic disruption to aminimum. Additionally, the positioning of thedischarge shaft and water table level wouldmake open-cut installation dangerous; thesedimentation and discharge shafts werepositioned to allow the discharge pipelineUNDER FRANCEJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>3031


to run below the Ivry dock at a depth of 8–10m over a distance of 205 m, and the watertable level fluctuates between 0–5 m.Building a 2,000 mm pipeline, a standarddimension for this type of project, with twohorizontal curves, one with a radius of 500 mand the other of 400 m, in addition to thealtimetric curve that would be used totransition from a 0.5 to a 1 per cent slope,it was decided microtunnelling would beable to carry out the project more safely andaccurately.Main contractorContractorSuppliersPipe supplierProject at a glanceSEMAPAHYDRATEC (agent)/ SETEC TPI/ TERRASOLSPIE BATIGNOLLES TPCI/ PARENGE/DGCPRESSPALI(slurry walls)/PFEIFFER MICROTUNNEL(microtunnelling)/SPIE (equipment)HOBAS <strong>France</strong>UNDER FRANCEJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>Microtunnelling equipmentThe project is foremost a water treatmentproject, not a microtunnelling project.Therefore, the lamellar clarifier of the treatmentplant had to serve as the microtunnel boringmachine’s launch pit and the discharge shaftas the receiving pit. The dimensions of themicrotunnelling material and pipes had toconform to these constraints. GRP materialmet these specific project requirements.The selected pipes had a wall thickness of79 mm and an external diameter of 2,160 mm(ID 2,002 mm). An AVN1,600 full faceexcavation machine with an externaldiameter of 2,200 mm could be used insteadof an AVN2,000. The compact jacking frameof the AVN1,600 adapted perfectly to thereceiving pit.GRP pipes De2,160 are light-weight(1.13 t/m), which was a considerableadvantage for the project as they are easier tomanoeuvre. Due to its regular shape (outsidediameter tolerance of 1/1,000 th of the DN) andsmooth surface, the pipe has a particularlyhigh resistance to abrasion, thus allowing thelubrication of the inserted pipes to be kept toa minimum and jacking forces to remain low.A braking system was installed to regulate thepressure of the water table on the boring headand to prevent the pipes from backsliding intothe thrust pits at the onset of drilling.The boring head was adapted to the localgeology, which consists mostly of sandyand gravelly soil as well as some sectionsof clay, and to penetrate obstacles such asslurry walls. The wheel was equipped withroller cone bits and blades containing partiallyobstructed holes that limit soil entry.Crossing the slurry wallsFiberglass armatures were embedded intothe slurry walls in the microtunnelling machine’spath, as traditional metallic armatures wouldbe damaged by the machine.Plan of the microtunnelling project.Guidance system equipped with a theodolite.Exit shaftThe discharge shaft’s irregular dimensionsstem from the accumulation of manyconstraints. Because rainwater may not draininto the barge mooring areas, the shaft waswedged between the high-pressure gaspipeline (OD 600 mm) and the Pont National.Since the space available for the machine’segress was very limited, the company had todismantle the boring head before removingthe 28 t articulated shield. This was performedwith the help of a hoist that was small enoughto fit wholly within the worksite, but also hadthe capacity to lift the load virtually horizontallyunder the bridge. The extraction was a success.Guidance system for the curvesThe microtunnelling machine followedthe curved and counter-curved paththanks to the VMT SLS guidance system.The positions of the microtunnellingmachine’s target and of the referencepipe were established, and the referencepipe’s successive positions were thenused as reference points, thus enablingthe system to calculate subsequentpositions. A surveyor regularly confirmedthat the inserted pipes’ actual positioncorresponded to that calculated bythe system. This guidance system canestablish three-dimensional curves.The decision to use microtunnelling for the installation was based on the highly urbanised areathe works would take place in, in addition to various technical work-site constraints.Interior view of the 2,000 mm pipeline with a 400 m radius curve.Testing systemTo protect the public and preventdamaging existing infrastructure (roadsurface, gas pipelines, etc), a groundsettlement monitoring system was usedthat could detect even slightly abnormalmovements. Displacement tolerancelevels were 10 mm for road surfaces and5 mm for gas pipelines located 6 m abovethe discharge pipeline. The thresholdfor maximum vibrations established byGRTgaz was 50 mm/s. The testing systemwas tuned by zone according to the levelof risk. The first 50 m are the most criticalas the operator becomes familiar with theground conditions. This first zone wastested automatically at several points tothe right of the path, and several readingswere taken daily on the microtunnellingmachine’s zone of influence. The secondzone was monitored more lightly withdaily readings, and lastly, a buriedsettlement gauge and a vibration sensorwere installed near the gas pipeline. Themicrotunnelling machine’s passage causedno displacement greater than 2 mm, norany vibration in excess of 20 mm/s.Work-site in the foreground roads on theSeine dock on the left the gas station in thebackground, the beltway bridge.DrillingThe material and equipment’s installationrequired precise timing to coordinatepersonnel and pipe deliveries whileminimally impacting concurrent worksiteactivities. Co-operation between the teamswas the key to success.Drilling took two weeks of 24 hour days.The Pfeiffer company’s skilled operatorscontrolled the machine all the way to theexit shaft, arriving precisely on target.The lubricant application was also expertlyHoisting the power pack.handled by the drilling team. The maximumjacking force never exceeded 160 t. Thissite is a showcase for Pfeiffer Microtunneland Hobas <strong>France</strong>, who demonstratedmicrotunnelling know-how and ability todeliver on world-class projects.UNDER FRANCEJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>3233


Pull back at Girland.UNDER FRANCEPipestring on rollers.HDD highly effectivefor high voltage linesIn 1989, French company Horizontal Drilling <strong>International</strong> established <strong>France</strong>’s first high voltage lineinstalled by horizontal directional drilling, a twin 225 kV line over a single distance of more than 1 kmunder the Garonne River. Since then, the company has continued to utilise the trenchless drillingmethod for a variety of different crossings. <strong>Trenchless</strong> <strong>International</strong> takes a look at two recent largescaleprojects undertaken by the company.Reduced environmental impactThe HDD solution was chosen forthis crossing because of its reducedenvironmental impact, allowing the ownerto obtain the necessary environmentallicence to cross the river. Because ofthe peculiar nature of the limestone andclaystone substratum, the cleaning systemwas supplemented with centrifugationequipment working in parallel, in orderto separate the very fine materials fromthe drilling fluid. This allowed the drillingcontractor to optimise the circulation andminimise the volumes of fluid necessaryfor the works.Upon completion of the pipe pull,the same centrifugation equipmentwas then used in combination with aflocculation process, for final separationof the bentonite-based mud, with clearwater on one side and dry soils andclay on the other side. The environmentalimpact of the HDD solution was thereforeminimal, with practically no liquid waste atthe end of the works.HDD hits the mountainsHDI also recently completed a multiplecrossingsproject for high voltage linesat the foot of the Pyrenees mountains onthe border between <strong>France</strong> and Spain, aspart of a double 320 kV interconnectionbetween the two countries, integrated in theEuropean grid.The owner of the project was theconsortium INELFE, composed of theSpanish and French state electricityproviders. The main contractor was aconsortium between the Spanish contractorFerrovial and the French company Thepault.Drilling multiple crossingsfor high voltage linesThe HDD crossings at the foot of thePyrenees presented different challenges:48 crossings had to be drilled over a sixmonth period, with lengths ranging from80–745 m in variable soil conditions andcrossing under highways, railways andrivers. Three different compact spreads –DD8, DD10 and HK 100 – workedsimultaneously on the project.The project involved: detailed engineeringof all the crossings, procurement of the 250mm diameter HDPE casings, welding andremoval of any internal welding asperity,HDD works, and filling of the annulus with apurpose-made solidifying thermo grout.Control over installing the casing was achievedby using a video camera, providing theaccuracy required by the recent law coveringall underground networks in <strong>France</strong>.UNDER FRANCEJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>Horizontal Drilling <strong>International</strong>(HDI) has been a specialisedhorizontal directional drilling (HDD)contractor since October 1984 and isone of the longest operating contractorsin this industry. Based in Colombesnear Paris, the company operates bothinternationally and in its home country.HDD crosses the riverHDI recently completed a rivercrossing in a rock formation for a900 mm diameter gas pipeline nearBordeaux as part of the French gastransport network.The owner for this project was TIGF, aregional subsidiary of Total, one of the OilMajors. Prior to awarding the constructioncontract, considerable engineering andplanning was required to meet the client’senvironmental and safety concerns. Thecontract was awarded to pipeline specialistSICIM from Italy.Drilling in rock for a largediameter pipelineThe purpose of the project was to install a900 mm gas pipeline under ‘la Douze’ river,which is habitat to a protected species ofcrawfish. The soil formation was limestoneand claystone, overlayed by a layer of hardsandstone, with a top layer of recent alluvialsoils. The crossing was approximately 650 mlong and was executed with one of the250T HDI spreads. Two holes were drilledwith the use of mud motors and triconebits; the first hole received an 8 inch linefor fibre optic cables, and the second onewas reamed in three successive steps upto 48 inches (1,200 mm) with rock holeopeners. The 8 inch line was used duringthe reaming operations as a mud returnline, from pipe side to drill site, allowingcirculation and cleaning of the drilling fluidwhile drilling.HK 100 drilling under French canal.July 2013 - <strong>Trenchless</strong> <strong>International</strong>3435


HK 250 drill rig.Short term and long termadvantages of HDD solutionsThis high voltage line project at the foot ofthe Pyrenees has proven the versatility of HDDsolutions, in various soil conditions rangingfrom compact alluvial soils to sandstone andgranite rock, while preserving road and railtraffic or crossing deep river channels withminimal environmental impact. Additionally,as in this example, the environmental impactof HDD can be been further reduced with theuse of flocculation and centrifugation for thefinal treatment of residual drilling fluids.Much has happened since HDI first usedHDD to install a high voltage line in 1989.Electrical engineers and HDD contractorsmust give special consideration to the depthof the crossings and the spacing in betweentwo parallel lines, in order to account formagnetic and heating issues, but cablesinstalled by HDD continue to presentreduced maintenance costs and less riskthan aerial lines during extreme weatherconditions.UNDER FRANCESTATE OF INDUSTRYJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>Global state of theindustry report: <strong>France</strong>collated by Jean-Marie Joussin <strong>International</strong> Director FSTTThis is the third instalment of <strong>Trenchless</strong> <strong>International</strong>’s review on how the impacts of changingeconomic conditions have affected the trenchless industry over the previous three years. Industryexpertise was gathered from HDI Managing Director Denis Pellerin, Bessac Managing Director BernardTheron, and Sade Directeur STS Philippe Brett.July 2013 - <strong>Trenchless</strong> <strong>International</strong>3637


Mr Theron says that the main challenge has been attempting to execute projects in allenvironmental and geological conditions with stricter constraints.Contracts in <strong>France</strong>All types of contracts are used:private or public, open or not, built,design and build, design – buildand operate.The most common constructioncontracts (occasional engineeringand rare procurement) in HDD ormicrotunnelling are private or public,according to Mr Pellerin, “Contractsare generally lump-sum or permetre drilled as there are too fewsophisticated customers capable ofnegotiating contracts for complexwork in shared risks”.Bessac Managing Director Bernard Theron.STATE OF INDUSTRYJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>RecoveryThe industry experts agree that the2009–2012 period has been marked bya slowing of activity in <strong>France</strong>, similar tomany other regions of the world. Priceshave dropped and an increasing numberof international companies are bidding fortenders in <strong>France</strong>. Mr Pellerin notes thatby 2012 activity seems to be recovering.“The pressure is on the price level. Thereare still too few engineering companiesin <strong>France</strong> that are competent in HDDSade Directeur STS Philippe Brette.and able to make a proper technicalassessment of innovative trenchlesssolutions,” says Mr Pellerin.Although margins have decreased, mostFrench companies were careful in theirmanagement during this time and nonehave disappeared from the sector.Mr Brette says that more work needs tobe done promoting <strong>Trenchless</strong> Technologyas “the levels of price and profit aredecreasing, and the files of consultationscan be ‘locked up’ in the simplest and fastestmethod, without looking for alternative orrecommendation of No-Dig solutions”.<strong>Trenchless</strong> achievementsMajor achievements include some verysignificant technical successes. A selectionof the technical successes include:• HDD crossings over very long distances –beyond 3,000 m in one drill• Combining long distance and large pipediameter – 1,760 m of a DN1,200 inone drill• Drillings in very hard and abrasive rocks –hardness beyond 250 MPa, Cerchar > 5• Combinations of methods – for examplea retractable microtunnel followedby HDD – allowing the execution ofdrilled crossing works in very complexgeologies• Microtunnelling of sections of longerlengths – single drive of 875 m, outsidediameter 2 m• Completing sections of microtunnelledinstallation with curve and againstcurve.Challenges have been, and remain, thepressure on the sale price, due to regionalcompetition, sometimes exacerbated bythe equipment manufacturers, who oftendo not fully understand the technicalcomplexity of the projects they tender for.Mr Theron says that the main challengehas been attempting to execute projectsin all environmental and geologicalconditions with stricter constraints, suchas subsidence, nuisances, deadlines andprocess water treatment.An achievement of the sectorhas also been that the rehabilitationprocess reliability has been improvedby implementing technical assessments(French Avis Technique procedure) andstandards, imposing common designrules on projects.Overcoming obstaclesAs with other European industry expertssurveyed, in <strong>France</strong> the lack of technicalknowledge about <strong>Trenchless</strong> Technologyand lack of funding are cited as the mainchallenges holding back the adoption ofnew techniques.When asked how to overcomeobjections to trenchless works the expertsproscribed a range of solutions. Ownersand developers need to be targetedto improve technical education as they“are not familiar enough with trenchlessmethods and their field of application”.The actions of the FSTT such as technicaldays, the Ville sans Tranchee show,guidelines such as Microtunneling: fromdesign to tendering, allow the transmissionof knowledge.Future direction in the industryThe installation of large diameter gaspipelines and the extension of electricalnetworks presents a potential growth areafor the No-Dig industry. This includes gaspipelines of 48–56 inch diameter, buryingof high voltage electrical lines and coastallandfalls for offshore wind farms.Mr Brette adds that the recent Grenelle(multiparty debate and issuing of laws) onthe environment – including the minimalasset management of networks and anefficiency of at least 75 per cent of potablewater systems – appears like a goodopportunity for the future development ofthe trenchless industry.Improved engineering capabilities in thetrenchless field and legislative changeswill mean that trenchless works canHDI Managing Director Denis Pellerin.Pipe pull on a 32 inch HDD crossing by HDIunder a high-speed bullet train in south-westof <strong>France</strong>.“There are still too few engineering companies in <strong>France</strong> thatare competent in HDD and able to make a proper technicalassessment of innovative trenchless solutions.”HDI Managing Director Denis Pellerin.STATE OF INDUSTRYJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>3839


increase in price competitiveness againsttraditional open-cut/destructive installationand repair works.Other areas of focus include:• Implementation of a recent law in <strong>France</strong>covering working condition constraintsbeside existing underground networks• Training and qualification of operators• Improvement of site waste managementincluding drilling fluids; volume reduction,final processing and treatment.The experts agree that <strong>Trenchless</strong>Technology will grow due to the benefits togovernments and communities.There is a clear advantage in terms ofenvironmental protection, carbon footprintand inconvenience to local residents.No-Dig also reduces the risks to theoperation of networks and has a high levelof safety during construction.Mr Pellerin says that short-term costeffectiveness can be achieved througha combination of several constructionmethods for smart technical solutions.While long-term cost effectiveness is areason to select No-Dig methodologiesfor the installation of high-voltage electricline or a pipeline installed by HDD, this willalso result in very low or much reducedmaintenance costs.How and when did you get into the trenchless industry?HDI (Horizontal Drilling <strong>International</strong>) entered the HDD business at the end of 1984with the first of four drilling rigs built in-house, offering 250 tonne pulling capacityand using the rack and pinions system that has since become the universalstandard of the industry. The company entered the microtunnelling sector in 2007.Initial HDD projects were completed in Bangladesh (1,450 m of 16 inch diameter)and Italy (480 m of 42 inch diameter) in 1985. The company’s first HDD project in<strong>France</strong> was in 1986.Bessac entered the trenchless industry in 1974. The main change has been, above all,due to the improvement of the reliability of machines and therefore the success of projects.There are practically no more technical failures and the limits of techniques have inceased.Sade STS started in 1985 by implementing cured-in-place pipe for non-man entrysewer rehabilitation. A suite of techniques – local repairing, close-fit relining forwatermains, bursting and others – came to complete the range of rehabilitationprocesses allowing the implementation of techniques best-adapted to the type ofnetwork damage. In 1989 the company completed its first microtunnelling job usingrented machines. In 1991 Sade STS purchased a MARKHAM Ø 500 and today theyhave a fleet of five machines covering the diameter range of 500–2,000 mm.<strong>Trenchless</strong> <strong>International</strong> would like to thank the FSTT, and particularlythe help of Jean-Marie Joussin, for the assistance and translationrequired in putting together this feature.GRUNDODRILL 18 ACS –the perfect solution fordemanding bore tasksPilot bore, the rock breaker has reached the target.STATE OF INDUSTRYJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>Several suburbs in the town of Unken in Schneizlreuth, Germany, needed a new sewer pressure pipeto connect to a treatment plant 4.5 km away. In order to cope with the more challenging aspect of theinstallation, a Tracto-Technik GRUNDODRILL 18ACS HDD was utilised.While most of the new sewerpressure pipeline could be installed usingtraditional open-cut techniques, the piperoute partially ran along a tight footpath,parallel to the river Saalach. Along part ofthe route, the installation work had to beinterrupted at an extremely tight passageadjacent to steep rock walls borderingthe footpath.The German government blocked theuse of open-cut installation at this sectionfor safety concerns due to the danger offalling rocks. The blocked area coveredan approximate length of 250 m. For thissection, the government recommendedusing horizontal directional drilling (HDD)to install the pipe. Due to the rocky natureof the ground, hard dolomite rockGRUNDODRILL 18 ACS with the supply truck at the rear.PROJECTSJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>4041


of UCS 220 N/mm2, it was decided toutilise a Tracto-Technik GRUNDODRILL18ACS HDD machine. The machine isdesigned for use in alternating and difficultgeological conditions, and was thereforedeemed ideal for the bore.Between a rock and a hard placeThe width of this GRUNDODRILL rig,being only 2.3 m, proved to be a greatadvantage with the tight footpath thatwas only between 2.5 and 3 m wide.Because of the tight conditions, a supporttruck had to be set-up behind the drillingrig, causing some disturbance to theindividual working steps. Other than this,there were no other difficulties on thebore; path was closed to the public due towinter increasing the risk of falling rocks.For the drilling crew, this meant that safeworking needed special attention, as theground in the vicinity thawed during theday, causing minor stone falls.A low-maintenance rigAn advantage of the rig, comparedto other drilling rigs, is the relatively lowlevels of drilling fluid consumption. Inaddition, the water required to completethe bore was pumped out of the adjacentriver Saalach. This meant the drilling fluidwas always ready for use, without theusual time-consuming interruptions forpreparation, re-filling and transportation.The fluid, which had to be pumped outand disposed of, was less than usual.The bore path, which had to remainwithin the footpath width, ran through fillsoils that included rock. Several bendsin the footpath had to be negotiated.Therefore, before starting to bore, BorePlanner Software from Tracto-Technikwas used to precisely calculate theoptimum bending radius for each curve.After carrying out the pilot bore, whichwas undertaken using a 1.8 m longRockbreaker bit of 170 mm diameter,the most difficult part of the project hadbeen completed. The boring operationBore taskLocationPipeLengthSpecialitiesBore lengthContractorPipe installationdemanded a lot of patience and intuitionfrom the bore crew, Uwe Zimmermannand Hubertus Goeddecke. After eachdrill rod length a critical evaluation of thebore progress as well as a simultaneousextrapolation the course of the next rodlength was necessary, taking the dataindicated on the touch-screen-displayinto consideration.Project completionAfter upsizing the pilot bore to therequired diameter using a 250 mmdiameter hole opener, the bore hole wasprepared for the pipe installation usinga ‘cleaning-run’. This was completed toProject at a glanceNew installation of a sewage pressure pipeSchneizlreuth near Bad Reichenhall, GermanyHDPE OD140 SDR 4, 11, 12 mm wall thickness236 m, depth between 2 and 7 mHard dolomite rock 220 N/mm2GRUNDODRILL 18 ACSCouncil of SchneizlreuthWith 230 mm barrel backreamerensure that the new sewage pressurepipe could be pulled in over just oneday using a 230 mm diameter barrelbackreamer.After the successful completion of thisoperation, which was demanding in manyways when taking into consideration thepoor weather conditions on-site, theproject team responsible for the workswas very satisfied.The application of HDD in this sensitivearea had to be carried out carefully,due to landscape protection regulations,however, the 2–7 m deep, 236 m longbore in rock and in difficult to accessterrain, was completed perfectly.Innovators in <strong>Trenchless</strong> - since 1962projectsprojectsGRUNDOMATSoil displacement hammersGRUNDORAMSteel pipe rammersJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>Pulling in PE HDPE pipe.TRACTO-TECHNIKGRUNDOBURSTStatic pipe bursting systemsGEODRILLGeothermal bore rigsGRUNDODRILLHDD systemsGRUNDOPITSteerable bore rigsTRACTO-TECHNIK GmbH & Co. KG · P.O.Box 4020 · D 57356 LennestadtPhone: +49 2723 808238 · Email: export@tracto-technik.de · www.tracto-technik.comJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>4243


To ensure integrity of operations,a number of design and constructiondecisions were made. The pipe used forthe project ranges between 14–48 inchesin diameter, with wall thicknesses varyingfrom 7.1–30.2 mm, and was madefrom X52, X60, X65, and X70 steel. Thepipeline facilities included approximately150 block-valve stations and 19 pig-trapstations, as well as a fibre optic cable – forcommunication and control purposes –running the length of the lines.Construction in the environmentallysensitive areas was conducted in winter,when the land was frozen. The Sakhalin-2Project Basis of Design mandated thatspecial construction techniques beused to cross sensitive streams andother water courses. For this reason,Sakhalin Energy concentrated the choiceof crossing technique on the potentialimpact to salmon and the surroundingenvironment, and then ensured thatthe chosen crossing technique wouldmeet erosion and pipeline protectionrequirements.Six rivers were crossed using HDD, consisting of 12 individualHDDs between 500–1,000 m in length, for the 20 inch, 24 inch,and 48 inch pipelines.all the hazards to the integrity wouldbe identified. Although the hazards areknown, they require a considerableamount of work to mitigate: internal andexternal corrosion, pipeline overpressure,earthquakes, landslides, washouts, icescouring, undermining, vessels, illegal hottaps, and unintentional and intentionaldamage. A thorough HSE case ensuresan extensive program is in place tomanage those risks for the safety of theoverall operation.To deal with external corrosion,Sakhalin Energy’s pipeline has a cathodicprotection(CP) system installed, whichchanges the polarisation of pipe in theground. An unprotected pipe in theground would corrode; with the CPprojectsJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>HDD saves salmon in theTrans-Sakhalin pipeline systemThe Trans-Sakhalin pipeline system consists of 300 km of offshore and 1,600 km of onshore multiphase,oil and gas pipelines. As part of the Sakhalin-2 project, one of the world’s largest integratedoil and gas projects, horizontal directional drilling was used to minimise disruption in environmentallysensitive areas.Located in the far east of Russia,construction of the pipeline network startedin 2003, and it began operation in 2008. Itcarries oil and gas from two offshore fields(Piltun-Astokhskoye and Lunskoye) to thesouth, where Russia’s first LNG plant andoil export terminal are located.Project scopeChallenges connected with constructionof the pipeline in the harsh conditions ofSakhalin include:• Winter weather and an ice seasonthat lasts six to seven months with thetemperatures going down to -40°CThe Sakhalin-2 Project Basis of Design mandated that specialconstruction techniques be used to cross sensitive streams andother water courses.• more than 1,100 water bodiescrossings – over 150 of which arecritical for salmon spawning• 19 active fault crossings• 700 road crossings• 80 electrical transmission line crossings• Over 100 underground servicescrossings• Over 70 unstable ground areas(landslide, mudslides, avalanches)• Two major swamp areas• Lack of access in the middle of winterand during the spring thaw.Deciding on HDDDuring the engineering design phasefor the Sakhalin-2 system, variousconstruction methods were consideredfor river crossings. These includedopen trenching, elevated crossings andhorizontal directional drilling (HDD). Interms of environmental impact, HDDwas chosen as the optimal technique.Six rivers were crossed using HDD,consisting of 12 individual HDDs between500–1,000 m in length, for the 20 inch,24 inch, and 48 inch pipelines.For Sakhalin Energy and its pipelinemaintenance contractor Gazpromtransgaz Tomsk, the key would then besustaining integrity at the highest level.Sakhalin Energy Pipeline OperationsManager Bernie Trimmer says “Weare here to ensure that the integrity ofpressure envelope is maintained. To put itsimpler, oil comes in and goes out whereit should do, not in between. That’s whatwe’re here to do.”There were various risks identified atthe design stage and design solutionswere developed to mitigate them.These assumptions and decisions werethen routinely checked and monitoredto ensure their adequacy during theoperations stage.Managing the riskSakhalin Energy came up with anHSE case for its pipeline system whereDD-155TNEW Midsize Horizontal Directional Drill155,000 lbs. (70 Tonnes) Thrust/PullbackIncredible Torque (30,000 ft. lbs., 40,674 Nm)STEEP Angles (12° to 22°)Powerful • Compact • Light WeightMaxi-Rig Directional Drills • Auger Boring Machines • Product Tooling & Accessories • Mud Pump & Cleaning Systems • Mid-Size Directional DrillsAmericanAugers.com • 800-324-4930projectsJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>44AA DD155T ad TI.indd 13/20/13 4:44 PM45


To ensure safety of operations, the company has developed ‘crossing procedures’ whichdescribe the approach to approving, constructing, and monitoring third-party crossings ofits pipelines.The RELINE Groupenters the Asian marketprojectsJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>system, the polarisation can be changedand corrosion will be prevented. On topof that, the pipelines have a three-layeredcoating of the highest quality.To monitor internal corrosion, inputsfrom the three platforms and the onshoreprocessing facility are used. This detailedinformation allows the company specialiststo know what’s going on in the pipeline.Every ten days the onshore section ofthe system is cleaned of water andother sediments with pigs; the offshoresection undergoes this procedure on amonthly basis. On top of that, and toverify information, intelligent pigging isundertaken at the frequency establishedby the operation team but at least onceevery five years. Wall thicknesses andpipe movements are measured during thisoperation. In 2010, the baseline surveywas collected with intelligent pigging.“This is probably over and above thenorm for managing the pipeline integrity”Mr Trimmer says. “Generally you havepipelines laid in more stable soil than hereon Sakhalin.”With Sakhalin being a high seismicityzone it is important to ensure timelynotification and response in case of aseismic event. For that, Sakhalin Energyuses at least two sources of information:its own seismic monitoring system locatedalong the pipeline, and the USTA system.From that data every single incident isanalysed and then advice is given on thestrength of the event and the necessityto do anything further. Up to now, theseismic activity has been well below thethreshold when anything should be done,and there has been no effect at all fromthe seismic incidents that have occurred.Approximately 70 per cent ofpipeline incidents in the worldare caused by unintentionaldamage from human activity.As such, raising communityawareness about the pipeline isan integral part of operations.Fault crossings themselves aremonitored annually to see if there isany movement. Before the freezingtemperatures arrive, seismic faultcrossings are also checked for waterin the trench to make sure the backfillmaterial in the trench will not freeze andanchor the pipeline from movement.Monitoring of the pipeline is done notonly by looking at the computer controlsystem. Physical walkovers and helicopterflyovers are conducted regularly.“Back in 2010–2011, we did a top-walksurvey,” Mr Trimmer continues, “when weactually walked 800 km along the pipelinefrom north to south to check the pipelineright of way.”Along the pipeline there are five pipelinemaintenance depots (PMD) at carefullychosen locations based on the Russianlegislative requirement: in case of anoil spill, the company must be able tocontain it within four hours followingdetection. The depots are manned byGazprom transgaz Tomsk; each has anoil spill response (OSR) and transportationequipment, along with professional oilspill responders. The system’s routinemaintenance, surveys, and monitoring,are also undertaken from these depots.The biggest risk for SakhalinEnergy is transport. Approximately100–120 thousand km per month aretravelled in poor road conditions, androad transport safety is currently thebiggest focus area for the company. Agreat deal of attention is paid to makingsure that people who work and drive forthe company do so in a safe manner.Reinforcing design solutionsSakhalin continues to be a challengingarea to operate. In the summer of 2009three severe cyclones hit the island, oneafter another. River flooding was a typicalresult. However, in two cases it wasdiscovered that the river had changed itsroute, flowing down what used to be adry valley. That’s when the design issueswith the river crossings became obvious –changing of the river flow was not takeninto account.The work continued in two areas:reinforcing river bank protection at theimpacted rivers, and reviewing the rivercrossing data for more than 1,100 rivers.Additional efforts were undertaken tothen monitor risk areas and ensure timelywashout management.For that Sakhalin Energy continueslooking for the best available solutionsto ensure adequate monitoring of thepipeline’s integrity. A special monitoringsystem using fibre-optic cable that isplanned to be tested in 2013 is anexample of such solution. This will helpmonitor ground movement and groundvibrations, which may also happen due tothird-party interference. It is a challenge tomonitor the whole length of the pipelines,and physical events on the line, especiallythose connected with human activities,are difficult to monitor. This is particularlythe case in winter, with 3–4 m of snowand difficult access to the pipeline fromJanuary to April.The fibre-optic solution is similar tosonar and the way bats find their wayin the dark: a signal is sent down thecable and it comes back reflected fromthe pipe; after analysis, what is going onat any specific point of the pipe can bedefined.A strong assetmanagement strategyApproximately 70 per cent of pipelineincidents in the world are caused byunintentional damage from human activity.As such, raising community awarenessabout the pipeline is an integral part ofoperations. Sakhalin Energy has liaisonoffices along the pipeline route, with theinformation about the pipeline systemavailable in local community libraries.Local authorities, as well as all thecontractors and land users along thepipeline, are notified about restrictions onthe land use in the RoW, and the pipelinehas special markers showing the toll-freecontact phone number along its RoW.As offshore development on Sakhalincontinues, new operators come to theisland and construct their own pipelines.To ensure safety of operations, thecompany has developed ‘crossingprocedures’ which describe theapproach to approving, constructing, andmonitoring third-party crossings of itspipelines.RELINEEUROPE, the manufacturer of light cured liners for trenchless sewer rehabilitation, has expandedinternationally. The specialist company has now founded RELINEJAPAN to enable a sustainableexpansion in Asia.The 2009 founded RELINEEUROPEgroup of companies ranks among theworld’s leading manufacturers of curedin-placepipe (CIPP) liners for trenchlesssewer rehabilitation. With the aid ofinnovative technologies, the company hasswiftly grown from a start-up enterprise toa market leader for UV light-curing CIPPtechnology. In 2012, RELINEEUROPEsupplied around 380,000 m of UV lightcuringCIPP liners to domestic andinternational customers.The innovative Alphaliner processand the high-performance UV curingtechnology applied by RELINEEUROPEhas garnered a high level of internationalinterest. During the past three years,the Alphaliner system has been usedto successfully realise numerousrehabilitation projects in almost30 countries.After six months of preparation andin co-operation with TOA Grout Kogyo,RELINEJAPAN was founded on the1 April 2013 in order to be able tosustainably expand growth in the Asianregion. RELINEJAPAN will ensure thatAlphaliner technology and technicalknow‐how is provided to Japan.Due to the frequently occurringearthquakes within Japan, particularlyhigh static demands are placed onrehabilitated drainage lines in the region.This is why Alphaliner technology is suchan interesting solution for this market. Thesystem allows glass fibre reinforcing linerwall thicknesses of up to 25 mm, whichare required due to Japan’s inherent staticdemands. Thanks to newly developedtechnologies, the installation and curingShinkichi Ooka and Christian Noll, Chairmen of Relinejapan.of Alphaliner is facilitated with the aid ofpure UV light.RELINEJAPAN LLC is based in Tokyo.Shinkichi Ooka and Christian Noll arethe chairmen of the company. ShinkichiOoka is the owner of TOA Grout Kogyo,which is also based in Tokyo. Togetherwith his company, Mr Shinkichi Ookahas over 20 years of experience withUV light-curing CIPP liners, and he alsosuccessfully applies a number of otherinnovative trenchless sewer rehabilitationtechnologies. Christian Noll, who hasworked in the industry for almost 20years, is also an executive board memberof RELINEEUROPE AG.After six months of preparation and in co-operation with TOA Grout Kogyo, RELINEJAPAN wasfounded on the 1 April 2013 in order to be able to sustainably expand growth in the Asian region.Relining toolsJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>4647


Pipe Jacking versus open-cutMicrotunnelling and Pipe jackingJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>UK-based Pipe Jacking Association has sponsored the development of software that estimates that pipejacking can reduce carbon emissions on infrastructure projects by up to 75 per cent in comparison toopen-cut methods.Digging up urban roads createsmassive carbon emissions compared to nondisruptivetunnelling solution. Now, savingsof up to 75 per cent in carbon emissionshave been demonstrated by a web-basedapplication – pipejackingco2calculator.com– which compares open-cut utility installationwith non-disruptive solutions, such as pipejacking or microtunnelling, for the installationof sewers and other utilities in urbanhighways. The comparison tool has beendeveloped on behalf of the Pipe JackingAssociation by TRL (Transport ResearchLaboratory), the international consultancythat provides research, consultancy, testingand certification for all aspects of transport.The Pipe Jacking Association representsmajor contractors and suppliers in thepipe jacking and microtunnelling industry.Pipe jacking, generally referred to insmaller diameters as microtunnelling, isa non-disruptive technique for installingunderground pipelines, ducts and culverts.Powerful hydraulic jacks are used to pushspecially designed pipes through theground behind a shield at the same time asexcavation is taking place.The 75 per cent saving in carbonemissions (>370 tonnes) was achievedby comparing the installation of 500 mof 600 mm pipeline, 6 m deep, usingnon-disruptive techniques with open-cutconstruction. Additionally, the constructionperiod for the trenchless installation wasprojected to be less than half that of theopen-cut construction. At shallower depthscarbon savings are typically in the range of50–60 per cent.The free and easy to use carbon dioxideemissions calculator, that in secondscan produce indications of comparativeemissions, has been verified by WRc plc, anindependent research-based consultancythat provides sustainable solutions for theprotection, enhancement and maintenanceof the natural environment.TRL’s project manager, MatthewWayman commented: “The findingsshould encourage water and other utilitiesto consider pipe jacking and other nondisruptivetrenchless techniques whenappraising new utility installations.”The application enables the userto identify more carbon (and energy)efficient options, and can thereforeassist them to meet reduction targetsestablished as a result of applying carbonregulations or other voluntary guidance,including the Department of Energy andRoad works related congestion is estimated to cost the UK economyaround £4 billion a year. Successive governments and London mayorshave expressed concern and attempted to control the disruptioncaused by utility companies and in early 2012 the Governmentannounced enhancements to the New Roads and Street Works Actenabling local authorities to charge utility companies up to £2,500per day for digging up busy roads at peak times (lane rental). Apartfrom carbon savings and the disruption costs, open-cut constructionfollowed by re-instatement is estimated to reduce highway life by upto 30 per cent, representing a substantial additional community costfor highway authorities. It is hoped that lane rental charges, togetherwith readily available evidence of carbon savings, and the communitycost of highway degradation occasioned by open-cut installationwill encourage utilities to adopt non-disruptive trenchless optionswherever and whenever possible.Climate Change’s CRC Energy EfficiencyScheme (formerly Carbon ReductionCommitment), or other independentlyinitiated key performance indicators.Data for the calculator has beendrawn from a number of authoritativesources that include the Universityof Bath’s Inventory of Carbon andEnergy for construction materials, theConcrete Pipeline Systems Association,and outputs from the Department forTransport’s QUADRO program (Queuesand Delays at Road works) developed byTRL. Reports can readily be producedthat not only provide comparativeemissions data for open-cut and nondisruptiveoptions, they also detail datasources and assumptions utilised in thecalculations. Further options are availableto input detailed additional data as aproject progresses.Microtunnelling and Pipe jackingJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>4849


We have to stop beginning cheap and ending expensive.Premier of Baden-Württemberg, Winfried KretschmannMicrotunnelling and Pipe jackingPremier of Baden-Württemberggets behind tunnellingIn the town Schwanau in South Germany, Premier of Baden-Württemberg Winfried Kretschmann visitedtunnel boring machine manufacturer Herrenknecht and expressed his enthusiasm for supportingtrenchless technologies and taking an innovative approach to civil construction works.BADENWÜRTTEMBERGSchwanauand the technology, not just about profit.”Discussing the topical subject ofStuttgart 21, Mr Kretschmann stressedthat it was important to him to work withcivic society for projects such as this,not against it. Projects needed to beproperly planned.“We have to stop beginning cheap andending expensive,” said Mr Kretschmann.For this reason he also supported MrHerrenknecht’s call for the constructionof railway tunnels to be tenderedwithout prior commitment to a specificconstruction method.Mr Kretschmann said “We need to beopen with regard to technology – that waythe technically best and most economicalsolution is the one that is chosen.”To date, Deutsche Bahn has alwayscommitted itself to a particular technicalmethod at the time of tendering.Speaking on geothermal energy,host of the tour, Mr Herrenknecht,said “Geothermal energy can and mustmake an important contribution for theenergy transition.” However, he saysthis transition also requires appropriatepolitical support.Premier Kretschmann at Herrenknecht: Dr Martin Herrenknecht, Chairman of the Board of Management(second from the left) showed the Premier of Baden-Württemberg, Winfried Kretschmann (third fromthe left), around the headquarters of the tunnel boring machine producer in Schwanau.“In Baden-Württemberg, geothermalenergy offers great opportunitiesin the long-term, in particular for thesupply of heat,” said Mr Kretschmann.Currently the Herrenknecht deep drillingrig ‘InnovaRig’ is being used in Brühlfor up to 4,000 m deep drilling for ageothermal power station.Microtunnelling and Pipe jackingJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>“Visiting businesses in Baden-Württemberg is an important part of mywork. As premier, I need to see wherewe generate our exports,” said Premierof Baden-Württemberg Mr Kretschmann,during his visit in March 2013.Mr Kretschmann wanted to see for himselfon location what the state’s private sectorwas producing.The Premier was warmly welcomedby company founder and Chairman ofthe Board of Management Dr MartinHerrenknecht, who showed himthe company as well as a number ofinteresting tunnelling projects.Other guests participating in the jointtour of the plant included Dr Lothar Späth,former premier of the state of Baden-Württemberg, District Administrator of theOrtenau district Frank Scherer, membersof the state parliament Sandra Boser andThomas Marwein, Mayor of the town ofLahr Dr Wolfgang Müller as well as Mayorof Schwanau Wolfgang Brucker togetherwith local councillors from Schwanau.During his tour of the plant in Schwanau,the premier was shown a number of largetunnel boring machines for infrastructureprojects in Sao Paulo, St. Petersburg andSavona. Visibly impressed, he expressedhis admiration to Mr Herrenknecht saying“We need companies that push ahead –in a state like this, governing is a pleasure.With family-run businesses you alwaysfeel that special philosophy: they areengineer-driven, it’s about the productJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>5051


Recommendations for thechoice of an adequate bentoniteSuspension for lubrication in pipe jackingby Britta Schoesser 1 , Steffen Praetorius 2 , Markus Thewes 1 , Marc Peters 2Microtunnelling and Pipe jackingJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>During pipe jacking it is essentialto avoid downtimes, increased jackingforces and delays due to high skin frictionon the surface of the pipe string. Thiscan be realised by injecting a bentonitesuspension, which is adjusted to thegeotechnical characteristics of theground, in the annular gap. An optimisedlubricant in combination with the righttechnical equipment, e.g. an automaticlubrication system, minimises the riskpotential of the pipe jacking project andincreases the accessible jacking lengthat the same time. Thus possible savingsconcerning the overall jacking time andcosts can be generated.In contrast to the face support forhydro-shield tunnelling, where designguidelines for the choice of theappropriate bentonite suspension exist,no general recommendations for pipejacking projects have been developedyet. This is the starting point for theco-operation of Herrenknecht AG with theInstitute of Tunnelling and ConstructionManagement of the Ruhr-UniversitaetBochum to develop a practical guideline.At first, the relevant geologicalproperties of soil and rock are clearlysummarised and their influences onthe requirements for the bentonitesuspension are explained. Concerningthe two scopes ‘stabilisation of thesurrounding soil’ and ‘lubrication’, thebentonite suspension has to fulfil certainstandards to the specific parameters,e.g. yield point, viscosity and gelstrength. These relations are presentedin the guideline and the test methods tocontrol and determine the parameterson the construction site are explained.Furthermore, recommendations toachieve a high quality suspension aregiven, e.g. range of pH-value, waterquality, periods for agitation and swellingof the slurry. On the one hand it is the aimof the guideline to support the planningand application of optimised lubricationin pipe jacking and on the other hand toprovide a reliable tool for contractors andconsulting engineers.IntroductionWhile pipe jacking, prefabricated pipesare jacked from a starting shaft throughthe subsoil to a target shaft by meansof a jacking station. The in-situ soilis excavated at the working face bythe jacking machine and dischargedhydraulically, pneumatically or by screwconveyors. In general, pipe jacking isrealised in a range of diameter between1.2 m and 4.5 m in cohesive and noncohesivesoft soil as well as in hard rockwith or without groundwater or seepagewater, respectively. The jacking forceapplied by the jacking station has toexceed the penetration resistance atthe cutting head of the TBM and thetotal frictional resistance of the jackingmachine and the pipe string (skin friction).According to figure 1, the amount of thepenetration resistance in homogeneousground conditions is nearly constant overthe jacking alignment, while the frictionalresistance is increasing with increasingjacking length.In order to keep the jacking force aslow as possible, appropriate measuresare necessary to reduce the frictionalresistance, e.g. cutting of an annular gapcombined with the injection of lubricantsinto this annular gap. The frictionalresistance (skin friction) is decreasedeffectively by the following effects(Schoesser, 2004):• Reduction of the radial stress onthe surface of the jacking pipesby maintaining the annulargap(stabilisation of the ground with theeffect that the surrounding subsoildoes not transfer the earth pressure tothe total circumference of the jackingpipe).• Reduction of the friction coefficientμ between the surface of the jackingpipes and the subsoil by means of alubrication layer.The choice of an appropriate bentonitesuspension to be used as a lubricantdepends on the characteristics of theground. In the guideline, the fundamentalproperties of soft soil and hard rock aresummarised, in doing so the focus isbased on the stability and the cavity sizeof the ground.On the other hand, the specificparameters of the bentonite suspension,such as the size of the suspendedbentonite particles, the yield point,viscosity and gel strength, are described.Function of the bentonitesuspension in the annular gapBy adjusting the annular gap, variablereactions in the ground have to beexpected in reference to the stabilityof the subsoil. In stable ground, theexcavated borehole maintains stabilityand the contact area between jackingpipe and surrounding soil is limited to acertain part of the pipe circumferencee.g. the pipe’s invert. In this case, theinjected bentonite suspension operatesas a lubricant in the annular gap. Thefriction coefficient μ between the surfaceof the pipe string and the subsoil isdecreased effectively whereas the jackingforce is reduced. In order to build up1Institute for Tunnelling, Pipeline Construction and Construction Management, Ruhr-Universitaet Bochum, Bochum, GERMANY2Business Unit Utility Tunnelling, Herrenknecht AG, Schwanau, GERMANYFigure 1. Jacking resistance in pipe jacking (Herrenknecht AG).In order to keep the jacking force as low as possible, appropriate measures are necessary toreduce the frictional resistance, e.g. cutting of an annular gap combined with the injection oflubricants into this annular gap.a lubrication layer, the lubricant hasto fill the annular gap completely andmay not flow uncontrolled into theground. Determining parameters are thepermeability of the subsoil and the abilityof the lubricant to limit the penetrationdepth into the ground. In unstableground, the excavated bore hole willcollapse above the pipe string and coverthe pipe’s circumference. Here, the abilityof the bentonite suspension is importantin order to stabilise the surrounding soiland to remain the annular gap open. Thebentonite suspension must interact withinthe unstable ground in order to conveythe difference out of the suspensionpressure in the annular gap and the earthpressure to the particle structure of thesubsoil.Certain circumstances can require athird function of the bentonite suspensionin hard rock. In fractured rock singleparticles fall during the jacking processout of the rock mass of the borehole.These particles have the tendency togather in the annular gap and, in theworst case, induce the pipe string toget stuck. This scenario also can beprevented by the injection of a bentonitesuspension in the annular gap, which isable to carry the particles and avoid theassembly.Therefore, the specific tasks of abentonite suspension in the annular gaphave to be differentiated in the functions:• Stabilisation of the surrounding ground• Lubrication of the pipe string• Carrying of ground particles.In reference to the specific geotechnicalconditions on a construction site, differentfunctions of the bentonite suspensionwill be used. In general, the followingboundary conditions represent the basicsfor an effective lubrication in pipe jacking:• A sufficient amount of the lubricantis injected into the annular gapand remains there. There is nopossibility to change or to adjust thespecific parameters of the bentonitesuspension subsequently.• There exists no closed loop for thesuspension. The possibilities to checkthe impact of the suspension in theannular gap and the subsoil directlyare very extensive. The effect oflubrication can only be evaluated bythe increase or the decrease of thejacking force with certain time.This is an edited excerpt. For the full paper and references please see the original.• Due to the fact that a standard pipejacking takes several weeks or monthsand the pipe string is in motion duringthis period, time effects concerning thealteration of the suspension consistencyand the flow behavior of the suspensioninto the subsoil have to be taken intoaccount. In general, the flow of thebenonite suspension in the annular gapis spatially restricted.SummaryThe adjustment of the bentonitesuspension in order to stabilise thesurrounding ground and to lubricate thepipe string in the annular gap consists offollowing steps:1. Assignment of the main function of thebentonite suspension in the annulargap in reference to the stability of thesubsoil.2. Determination of the cavity size in thesubsoil.3. Selection or calculation of the minimumyield point or calculation of the yield pointin reference to the penetration depth intothe subsoil required amount of bentonitefor mixing the suspension in reference tothe chosen bentonite product.Microtunnelling and Pipe jackingJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>5253


Dutch NSTT No-Dig Event 2013From 3–4 October, the NSTT No-Dig Event 2013 will take place in the Netherlands. The conferencewill feature two days entirely devoted to trenchless techniques for the construction, maintenance,renovation and management of underground infrastructure.During the NSTT No-Dig Event 2013,there will be informative presentations forprofessionals involved in all aspects of thecivil construction industry, covering boththe construction of new and renovation ofexisting cables and pipelines.Technical papers will be presented on3 October featuring leading speakerspresenting on current issues. The conferenceproceedings will be accompanied by anexhibition hall, open from 3–4 October,where all the major players in the trenchlessindustry will showcase their technologiesand services. For those who want to knowmore about drilling or relining there are alarge number of informative workshops inthe walk-in theatre over the two days ofconference.During the NSTT No-Dig Event 2013, on3 October, the NSTT No-Dig Award willbe handed out. The NSTT, advised by anexpert jury, annually presents this award toan organisation that has contributed to thedevelopment and application of trenchlesstechniques in a meaningful way.The NSTT No-Dig Event will be extrafestive in 2013 because of the 25 thanniversary of the NSTT. The NSTT willcelebrate the anniversary including awelcoming get-together drink on 3 October.For visitors, while access to the exhibitionis free, an entrance fee applies for theconference. To register for the NSTT No-DigEvent 2013, visit no-dig-dag.nl/registrerenRegister for the convention atno-dig-dag.nl/congresThe NSTT hopes to see you from3–4 October!Questions regarding the event can besent to info@no-dig-event.nlDo you want to exhibit at theNSTT No Dig Event 2013?There’s still time!Visit no-dig-event.nl to find theexhibitor manual and an exhibitoragreement.The exhibitor manual containsinformation about the location,the prices for stand space andother important information forNo-Dig Event 2013. Also coveredin the manual is information onsponsorship packages. If youwant to draw extra attention toyour organisation, you can choosefrom one of the four availablesponsorship packages.NASTT heads to FloridaThe North American Society for <strong>Trenchless</strong> Technology is now accepting abstracts for its 2014 No-DigShow in Orlando, Florida, US. The conference will take place at the Gaylord Palms on 13–17 April 2014.ISTT NEWSJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>PD 30/18 RPThe whole world ofHDD TechnologyPD 400/120 RPPD 45/33 RPPD 600/180 RPPD 100/50 RPPD 250/90 RPMadeinGermanyPD X-3.000 HDDrill rodsReaming toolsPRIME DRILLING GmbH · Ludwig-Erhard-Str. 4 · D-57482 Wenden-Gerlingen · Phone +49(0)2762 930 96-0 · www.prime-drilling.deNASTT’s 2014 No-Dig Show ProgramCommittee will review abstracts andnotify the primary authors of acceptancein August 2013. To ensure meaningfuland commercial-free technical content,all papers will be peer-reviewed. Finalpapers will be published in the conferenceproceedings.Abstracts from the following subjectareas are of interest to the No-Dig ShowProgram Committee:Horizontal directionaldrilling (HDD)• Pipeline inspection and locating• Condition assessment• Subsurface utility engineering• I&I and leak detection.Cutting-edge advances in pipelineand manhole rehabilitation• Cured-in-place pipe lining• Sliplining• Pipe bursting• Laterals rehabilitation• Grouting• Lining materials and application methods.For questions and queries, contact: Michelle HillNASTT Communications and Training ManagerEmail: mhill@nastt.orgPhone: +1 440 638 4676New installations• New concepts for trenchless equipment,materials and methods• HDD• Microtunnelling• New applications for boring techniques(auger boring and pipe ramming)• Pilot tube boring (tunnelling).Environmental incentives,challenges and sustainability• Carbon reduction• Sustainable construction practices.Municipal issues• Selection criteria for contractors• Development of submittal requirements• Measuring quality assurance/qualitycontrol• Project budgeting and prioritisation• Selection criteria for materials• Funding for ‘green’ technologies• Lessons learned.Industry issues• Social costs and impacts• Carbon footprint reduction• Industry trends, issues and concerns.<strong>Trenchless</strong> researchand development• University and industry initiatives• Education and training.Abstracts must besubmitted by 30 June 2013at the NASTT’s websitenastt.org/abstractsubmissionISTT NEWSJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>54PD-Anz185x125_Feb13.indd 1 26.02.13 08:5755


ISTT NEWSJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>MIDDLE EAST showcasesthe biggest internationalshow in its historyTRENCHLESS MIDDLE EAST, the eighth in the series, held in Dubai, from 18–19 March 2013, presented thebiggest event in its history, showcasing a wide range of <strong>Trenchless</strong> Technology from over 100 companies.Exhibitors were attractedfrom the UAE, the GCC countries, USand Russia. In addition, there was asignificant presence from Europeancountries including those participating inthe German Pavilion.The exhibition was busy with a steadyflow of visitors from several countries andthe majority of exhibitors reporting a highlevel of interest and optimism for futurebusiness as a direct result of the show.There was also evidence that negotiationsfor equipment sales were also sealed atthe show.The conference program attracted itshighest attendance of 285 delegates.A keynote presentation was made byISTT Immediate Past Chairman and ESCmember Dr Dec Downey. The first daypresented a wide range of papers bothon new construction techniques, as wellas rehabilitation, while day two continuedwith more papers on the rehabilitationtheme.Event Director Paul Harwood said“We are delighted to have presented atruly international event once again atTRENCHLESS MIDDLE EAST this year.This is the only event dedicated to thisspecialised market in the region and wewelcome the excellent support from ourexhibitors and sponsors, as well as themunicipalities and utility companies whosigned up to attend the conference andexhibition.”TRENCHLESS MIDDLE EAST isorganised by UK-based Westrade Groupwho have been organising NO-DIG andTRENCHLESS events in the UK, theMiddle East and Asia since the very firstNo-Dig held in 1985.TRENCHLESS MIDDLE EAST isscheduled to return to the Jumeirah BeachConference & Exhibition Centre in 2015.Please contact pharwood@westrade.co.ukfor more information or to register yourinterest call +44 (0) 845 094 8066.Updates from the SASTT<strong>Trenchless</strong> <strong>International</strong> takes a look at recent developments in the South African Society for<strong>Trenchless</strong> Technology.The SASTT has been in discussionabout whether or not it should advocate theinclusion of a class of work for <strong>Trenchless</strong>Technology projects in the ConstructionIndustry Development Board, a statutorybody appointed by the Department of PublicWorks that provides strategic leadershipto the construction industry. The additionalclass would be under construction classes,specialist works.The trenchless designation was proposedto be described as “the development,extension, installation, repair, renewal,renovation, alteration, maintenance orassessment of underground conduits,pipelines, ducts and sleeves, using trenchlesstechnologies for the construction andrehabilitation of infrastructure and services”.It was resolved to seek comments fromall the members of SASTT first, to assessthe preference and need for the newclassification of construction work.South African company takes out2012 ISTT No-Dig AwardSouth African company <strong>Trenchless</strong>Technologies was awarded the ISTTNo-Dig Award in the Project category atthe <strong>International</strong> No-Dig 2012 conferencein Sao Paulo, Brazil for its project ‘PortElizabeth goes trenchless’.A team managed by <strong>Trenchless</strong>Technologies undertook the rehabilitationof two parallel sewers located in the heartof Port Elizabeth’s business district inSouth Africa. Originally intending to usespiral wound techniques throughout theproject, the team soon discovered that siteconditions also required the use of curedin-placepipe (CIPP) and pipe bursting atcertain locations.Altogether, the project used five differenttrenchless techniques – spiral woundexpanded to a close NoDig fit, spiral woundin-place, ambient cured-in-place pipe, UVcured-in-place pipe and pipe bursting –to successfully complete the project. Thisproject is an excellent example of using<strong>Trenchless</strong> Technology options to addressunanticipated site conditions, allowingthe project to be completed successfullywithout excavation and surface disruption.SASTT award of excellence for2012: award ceremonyAt the SASTT annual general meeting inFebruary 2013, the Chairman announcedthat the SASTT Award of Excellence for 2012had been bestowed upon the upgrading andreplacement of sewers in Alexandra (Phase 3).The chairman presented the awardcertificate to:• Tawanda Mashababe of JohannesburgWater (SOC) Limited• Abe Thela of Nyeleti Consulting (Pty) Ltd;and• André Germs of Insitu-Pipelines (Pty) Ltd.Visit theNSTT No Dig Event3 & 4 october 2013 Expo HaarlemmermeerThe Netherlands• Two days devoted entirely to the subject oftrenchless technology!• Trade show with demonstrations• Meet top industry representatives• Walk-in theater for informative workshopson drilling and relining• NSTT No Dig Award 2013 ceremony onOctober 3 at 4 p.m.Participating:N e l i s I n f r a A a r s l e f f J VAccess to the trade show, workshops and Award ceremony are free.It is however necessary to register in advance via www.no-dig-event.nlOn October 3. there is also a Conference. An entrance fee of 195,00(excluding VAT) applies. Register via www.no-dig-event.nl/congresWhy dig when there is No Dig?Media-partners:13009_ENGISTT NEWSJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>5657


ISTT No-Dig 2014heads to MadridThe ISTT’s 32 nd annual international No-Dig conference and exhibition will be hosted by the IberianSociety for <strong>Trenchless</strong> Technology and will be held in Madrid, Spain from 13–15 October 2014.Turkish municipalities benefitfrom No-Dig knowledgeThe Turkish Society for Infrastructure and <strong>Trenchless</strong> Technology participated in the Smart Municipal WorkSummit, led by the Union of Municipalities of Marmara, from 28–29 March 2013 in Istanbul, Turkey.ISTT NEWSJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>The Iberian region has a 20-yearhistory of utilising <strong>Trenchless</strong> Technology,mainly in directional drilling and pipelinerehabilitation. In the last decade therehas been a substantial increase of newinstallation works in expanding urban andrural centres.In addition, as the utilities that providecritical services and the Governmentexamine the need to upgrade andmaintain the existing infrastructureof water and wastewater, there aresignificant opportunities for the <strong>Trenchless</strong>Technology market to participate in futureinvestment.Political lobbying by the Iberian Societyfor <strong>Trenchless</strong> Technology (IbSTT) hasalready secured the confidence andcommitment of seven cities whose mayorshave signed letters declaring they are a‘No trenching city’ – including Madrid,San Sebastian, Zaragoza, Valencia,Tarragona, Albacete and Oviedo.IbSTT and ISTT look forward towelcoming the international trenchlesstechnology community to join thisimportant forum where the industry canlook forward to a lively exchange ofinformation with municipal utility engineersand managers in the region.Russian toward a No-Dig futureFrom 3–6 June 2014, No-Dig Moscow will return to the Crocus Expo in Moscow, Russia.No-Dig Moscow is a leading tradetrenchless technologies show that offers theopportunity to market products at a highlyfocused event that is targeted to attractspecialists from Russia and Commonwealthof Independent States. New technologies andequipment for horizontal directional drilling andtunnelling will be displayed at the exhibition,as well as new methods and equipment forpipe diagnostics, relining and rehabilitation.To find out morevisit nodigmadrid.comNo-Dig Moscow is a part of theECWATECH show (ecwatech.com). In2012 ECWATECH attracted 823 exhibitors(including 106 for No-Dig Moscow) and11,059 visitors. The expected numberof exhibitors at the 2014 show is 120,with an expected floor size of 4,000 sqm.ECWATEC -2014 will feature a mix of localand international companies with a varietyof technologies and products.For more information visit nodig-moscow.ruor contact Sergey Malygin at s.malygin@ecwatech.ruor on +7 495 225 5986.The summit started with a welcomingspeech from Recep Altepe, the Mayor ofBursa – the fourth largest city in Turkey.Followed by the President of Associationof Kosovo Municipalitie Naim smaili andthe President of the Swedish Associationof Local Authorities and RegionsAnders Knape. Turkish Deputy Ministerof Science Industry and TechnologyDr Davut Kavranoglu gave a keynotespeech, describing how municipalitieswill be taking advantage of innovativetechnologies in order to increase theliveability of cities.Thirteen sessions took place during theevent, including a session on <strong>Trenchless</strong>Technology and Urban InfrastructurePractices, which was moderated byChairman of Turkish Society for Infrastructureand <strong>Trenchless</strong> Technology (TSITT) YasinTorun. The session was kicked-off with apresentation by Dr Fevzi Yilmaz from FSMVakif University, author of the first Turkish<strong>Trenchless</strong> Technology book, who spoke todelegates on the importance of <strong>Trenchless</strong>Technology in Turkey.The Smart Municipal WorkSummit closing ceremony.Delegates attending the <strong>Trenchless</strong> Technology session.From left to right, Secretaryof TSITT Dr Ihsan Engin Bal,Sakarya Water and SewerageAdministration’s Fatih Pistiland CIPP Consultant for TSITTSener Polat.The session also included presentationson: successful trenchless applications inthe city of Sakarya, successful pipe-jackingapplications in Istanbul, a benchmarkingstudy covering cured-in-place pipe marketsin Turkey and Germany, and trenchlessapplications of fibre-reinforced polymers inwater transmission systems.The summit was attended by 2,000visitors. The TSITT will continue developingits relationship with the municipalities andutilities.TSITT has announced it will be hostingthe <strong>International</strong> No-Dig 2015 IstanbulConference and Exhibition, which will takeplace in Istanbul, Turkey. The TSITT invitesall individuals, institutions and companiesaround the world to take place in No-Digevents in Turkey, a unique country locatedin the intersection-point of Europe, Asia andthe Middle East.For more informationvisit nodigturkey.comISTT NEWSJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>5859


ROUGHNECK takes on rockCarbon reduction in the pipelineHammerHead has launched the new ROUGHNECK R400 Pneumatic Rock Hammer System for theunderground construction industry.HOBAS Australia is actively minimising its carbon footprint by taking part in the Carbon ReductionInstitute’s (NoCO 2) Certification program and offering carbon-neutral pipes.COMPANY NEWSJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>The system, which is designed todrill at rates up to 150 ft per hour whileproviding enhanced steering performance,includes the R400 air hammer, 5.25 inchstraight and offset bits, patent-pendingpull-back kit, control station/oiler, drillconversion kit and universal horizontaldrilling (HD) high-flow rock drill housing.Designed to work with the new HDuniversal high-flow rock drill housing, theROUGHNECK R400 allows a directionaldrill to work in almost any rock conditionwithout changing the housing. Thishousing supports the rock hammerby increasing the air distributed to theinternal piston. The larger bore diameterof the housing makes the ROUGHNECKhammer run at maximum efficiency,delivering a harder blow at faster impact.The patented, offset rock bit designprovides precise steering, allowing theoperator to navigate a wide variety ofground conditions. Integrated facecleaningexhaust ports help preventplugging of the hammer to allow forreliable performance, and the patentedcheck valve located within the biteliminates ingestion of debris.Available for any drill, the ROUGHNECKcontrol station can be installed with a teeand a ball valve on the high pressure sideof the mud pump. This feature provides apath for the airflow to be directed into thedrilling fluid supply line. The control stationutilises the drill’s existing mud pump toefficiently deliver air, oil and fluids downhole, reducing the footprint and weight.INTERNATIONALROUGHNECK rock hammer control station/oiler and remote operator station.Integrated electronics facilitate the drillingoperation and provide the operatorwith control and increased productivity,without leaving the drill operator’s station.The new system also continuesHammerHead’s tradition of designing easeof maintenance into its products. Almost25 years ago, the company pioneeredthe development of an easy-to-servicepiercing tool that significantly reducedthe time needed to maintain it. The newROUGHNECK system is equipped withpatented spanner wrench holes in thefront and rear of the hammer, reducingthe number of breakout jaws required forchanging out the bit or servicing the tool.The ROUGHNECK R400 rock hammersystem is available from HammerHead<strong>Trenchless</strong> Equipment or from authoriseddealers worldwide.HammerHead, an Earth Tool Companyof Oconomowoc, Wisconsin, US,manufactures a full line of pipe bursting,pipe ramming/HDD Assist, pneumaticboring equipment and HDD tooling andaccessories.For more information visithammerheadtrenchless.com.Sydney Convention and Exhibition Centre1–4 September 2013ISTT 31 st <strong>International</strong> No-DigASTT 10 th National Conference and Exhibitionnodigdownunder.comDespite not being subject to the newcarbon tax the government introduced forlarge CO 2emitters in July 2012, HOBAS isoffering carbon-neutral HOBAS pipes as acertified ‘low carbon’ company in its aim toaddress climate change.HOBAS Australia’s Andrew Holmansaid “We assessed the carbon footprint ofHOBAS pipes by means of a greenhousegas emissions analysis, which was verifiedby the Australian Carbon ReductionInstitute. Through the Institute’s NoCO 2Certification program, we are measuring,reducing and offsetting our climate changeimpacts through a variety of carbon offsetprograms.”The carbon footprint study was conductedby the principles included in PAS 2050:2011 –a publicly available specification originallypublished in 2008 as the world’s firstframework methodology for productcarbon footprinting. This is built upon ISO14040/44 standards and provides a methodfor assessing the lifecycle greenhouse gasemissions of goods and services. Therespective project offsetting calculationsare performed according to internationalAarsleff has released a newwebsite that focuses on the company’smany specialist skills.Customers, business partners, investors,media, students, job hunters and otherinterested parties will now be able navigatethe site with ease now it has undergone avisual and information upgrade.How can Aarsleff assist you?On the new website, Aarsleff has describedits services based on its customers’ typicalrequirements. Users can navigate throughcategories including infrastructure, climatechange adaptation, the environment, energyand construction activities.Additionally, users will find references toprevious projects, and obtain an overview ofthe company’s different forms of collaboration.A HOBAS project in Western Australia, the pipes are being painted by Indigenous artists to increasecultural awareness for the traditional land owners.standards (e.g. the CDM Gold Standard).By supporting different offset programs,HOBAS Australia makes up for the emissionscreated in pipe production, packaging andtransport by helping to reduce emissionsAarsleff’s own world‘Aarsleff World’ has been launched onthe site as an interactive visualisationin another place, eventually selling carbonneutralpipes on a project-to-project basis.According to HOBAS, it is the only pipesupplier on the Australian market to providethis service.New website – same AarsleffScreen view of Aarsleff’s new interactive world.of the company’s expertise.Visit aarsleff.com/aarsleff-world to findout more.COMPANY NEWSJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>6061


About ISTT/MembershipJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>Visitistt.comfor furtherinformation.Affiliated Society DetailsAustrian Association for <strong>Trenchless</strong>Technology (AATT)Technische Universität Wien, Institut fürInterdisziplinäres Bauprozessmanageme13/234-1 1040 ViennaAustriaPhone: +43 6 646 0588 7822Email: office@oegl.atWeb: www.oegl.atBrazil Association for <strong>Trenchless</strong>Technology (ABRATT)Al. Olga, 422 cj. 126, Barra Funda – CEP0155-040, Sao Paulo – SPBrazilPhone : +55 (11) 3822 2084Fax: +55 (11) 3822 2084Email: secretaria@abratt.org.brWeb: www.abratt.org.brAustralasian Society for <strong>Trenchless</strong>Technology (ASTT)18 Frinton Place, Greenwood, WA 6024AustraliaPhone: +61 (0)8 9420 2826Fax: +61 (0)8 9343 5420Email: jeffpace@astt.com.auWeb: www.astt.com.auThe ISTT is the umbrella organisation for trenchless technologists in over30 countries of the world. In 30 countries, groups of trenchless technologistshave their own national groups that are affiliated, while the remainder areregistered directly with the ISTT.<strong>Trenchless</strong> Technology covers the repair, maintenance, upgrade and newinstallation of underground utility services using equipment and techniqueswhich avoid or considerably reduce the need for excavation. The ISTT promotesresearch, training and the more extensive use of <strong>Trenchless</strong> Technology throughpublications, co-operation with other NGOs, an annual international conferenceand an interactive website.<strong>Trenchless</strong> Technology is recognised as an environmentally sustainabletechnology and is particularly suited for use in densely populated urban areasby reducing disruption to people’s daily lives, social costs (traffic congestion,damage to road surfaces and buildings, air quality), noise and dust. <strong>Trenchless</strong>technologies also have a considerably reduced carbon footprint compared totrenching in most situations.Bulgarian Association for <strong>Trenchless</strong>Technology (BATT)Koprinka Lake Village, Kazanlak, 6100BulgariaPhone: +359 2 4901381Fax: +359 431 63776Email: info@batt-bg.orgWeb: www.batt-bg.orgChina Hong Kong Society for<strong>Trenchless</strong> Technology (CHKSTT)10/F Hing Lung Commercial Building,68–74 Bonham Strand EastHong KongFax: +852 81487764Email: info@chkstt.orgWeb: www.chkstt.orgColombia Institute for SubterraneanInfrastructure Technologies andTechniques (CISTT)Calle 70 A No. 20-36, BogotáColombiaPhone: +571 211 05 97Fax: +571 210 49 85Email: juan.gutierrez@epm.com.coChina Society of Geology – <strong>Trenchless</strong>Technology Committee (CSTT)Room 151, 26 Baiwanzhuang Street,Xicheng District, Beijing 100037, P RChinaPhone: +86-10-6899 2605Fax: +86-10-6899 2605Web: www.cstt.orgChina Taipei Society for <strong>Trenchless</strong>Technology (CTSTT)3F, No.92, Sec. 4, Roosevelt Rd.,Zhongzheng Dist., Taipei City 100TaiwanPhone: +886 2 2362 0939Fax: +886 2 8369 5171Email: hann@twd.gov.twCzech Society for <strong>Trenchless</strong>Technology (CzSTT)Bezova 1658/1, 147 14 Praha 4Czech RepublicPhone: +420 244 062 722Fax: +420 244 062 722Email: office@czstt.czWeb: www.czstt.czFinnish Society for <strong>Trenchless</strong>Technology (FiSTT)Pl 493, 00101 HelsinkiFinlandPhone: +358 10 409 5951Fax: +358 10 332 6603Email: info@fistt.netWeb: www.fistt.netFrench Society for <strong>Trenchless</strong>Technology (FSTT)4 rue des Beaumonts, F-94120 FontenaySous Bois<strong>France</strong>Phone: +33 1 53 99 90 20Fax: +33 1 53 99 90 29Email: fstt@fstt.orgWeb: www.fstt.orgGerman Society for <strong>Trenchless</strong>Technology (GSTT)Messedamm 22, D-14055 BerlinGermanyPhone: +49 30 3038 2143Fax: +49 30 3038 2079Email: beyer@gstt.deWeb: www.gstt.deItalian Association of <strong>Trenchless</strong>Technology (IATT)Via Ruggero Fiore, 41, 00136 RomeItalyPhone: +39 06 39721997Fax:+39 06 91254325Email: iatt@iatt.infoWeb: www.iatt.itIberian Society for <strong>Trenchless</strong>Technology (IbSTT)C/ Josefa Valcarcel, 8 – 3a PTLA., 28027MadridSpainPhone: +34 91 418 23 44Fax: +34 91 418 23 41Email: ibstt@ibstt.orgWeb: www.ibstt.orgJapan Society for <strong>Trenchless</strong>Technology (JSTT)3rd Nishimura BLDG., 2-11-18 Tomioka,Koto-ku, TOKYO 135-0047JapanPhone: +81 3 5639 9970Fax: +81 3 5639 9975Email: office@jstt.jpWeb: www.jstt.jpLithuanian Association of <strong>Trenchless</strong>Technology (LIATT)V.Gerulaicio str. 1, LT-08200 VilniusLithuaniaPhone: +370 5 2622621Fax: +370 5 2617507Email: arturas.abromavicius@sweco.ltWeb: www.lbta.euNorth American Society for <strong>Trenchless</strong>Technology (NASTT)7445 Morgan RoadLiverpool, NY 13090USAPhone: +1 315 409 7552Email: info@nastt.orgWeb: www.nastt.orgNetherlands Society for <strong>Trenchless</strong>Technology (NSTT)Postbus 483, 2700 AL ZoetermeerThe NetherlandsPhone: +31 (0)79 3252265Fax: +31 (0)79 3252294Email: info@nstt.nlWeb: www.nstt.nlPolish Foundation for <strong>Trenchless</strong>Technology (PFTT)AL. 1000 - Lecia P.P. 7, Budynek A/4.3725-314 KielcePolandPhone: +48 41 3424 450 (600328459)Email: akulicz@tu.kielce.plWeb: www.pftt.plRomanian Society for <strong>Trenchless</strong>Technology (RoSTT)2 Drumul Mare, Comuna Clinceni, jud. Ilfov,077060RomaniaEmail: gabriela.banu@rostt.roor dan.ulian-szekely@rostt.roWeb: www.rostt.roRussian Society for <strong>Trenchless</strong>Technology (RSTT)Moscow area, Odintsovskii region, Marfino,99, 143025,Russian FederationPhone: +7 (495) 771 71 00Fax: +7 (495) 771 71 00Email: np-robt@mail.ru, robt@co.ruwww.robt.ruSouthern African Society for <strong>Trenchless</strong>Technology (SASTT)PO Box 13981 SINOVILLE 0129South AfricaPhone: +27 (12) 567 4026Fax: +27 (12) 567 4026Email: director@sastt.org.zaWeb: www.sastt.org.zaSouth European Society for <strong>Trenchless</strong>Technology (SESTT)Industry zone A47, 4208 ŠenčurSLOVENIAEmail: gregor.janc@sanikom.siScandinavian Society for <strong>Trenchless</strong>Technology (SSTT)Box 7072, S-174 07 StockholmSwedenPhone: +46 8 522 122 90Fax: + 46 8 522 122 02Email: lennart.berglund@stockholmvatten.seWeb: www.sstt-skandinavien.comSingapore Society for <strong>Trenchless</strong>Technology (SgSTT)80 Toh Guan Road East, WaterHub 608575SingaporePhone: +65 9712 4054Email: imail@sgstt.org.sgWeb: www.sgstt.org.sgTurkish Society for Infrastructure and<strong>Trenchless</strong> Technology (TSITT)Kuyumcukent Kompleksi Yan HizmetBolumu Zemin Kat 11. Sokak No:17Yenibosna Bahcelievler IstanbulTurkeyPhone: +90 212 603 11 01Fax: +90 212 603 11 02Email: info@akated.comWeb: www.akated.comUkraine Association for Modern<strong>Trenchless</strong> Technology (UAMTT)9A R.Karmen Str., Odessa 65044,UkrainePhone: (380 482) 356305Fax: (380 482) 356305Email: no_dig@blacksea.net.uaWeb: www.no-dig.odessa.uaUnited Arab Emirates Society for<strong>Trenchless</strong> Technology (UAESTT)Visit www.istt.com for more information.United Kingdom Society for <strong>Trenchless</strong>Technology (UKSTT)38 Holly Walk, Leamington Spa,Warwickshire, CV32 4LYUKPhone: +44 (0)1926 330 935Fax: +44 (0)1926 330 935Email: admin@ukstt.org.ukWeb: www.ukstt.org.ukJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>6263


ADVERTISERS’ INDEXAmerican Augers 45Digital Control Incorporated 2-3HammerHead (ETC) 5Hanlyma 51HDD Broker 49Herrenknecht AG 7Horizontal Technology, Inc 13<strong>International</strong> No-DigDown Under 2013 27, 60Mears Group, Inc. 40mts Perforator GmbH 9NSTT No-Dig Event 2013 57Per Aarsleff A/SOBCPrime Drilling GmbH 54Prime Horizontal 21Scandinavian No Dig Centre 36Tracto-Technik 43Transco MFGIFC<strong>Trenchless</strong> <strong>International</strong>IBC<strong>Trenchless</strong> <strong>International</strong> Jobs 29Salon Ville Sans Tranchée18–20 June 2013Cergy Pontoise, <strong>France</strong>fstt.orgISTT No-Dig Summit Delhi –<strong>Trenchless</strong> Masterclass25–26 July 2013New Delhi, Indiaistt.comCISTT 2013 <strong>Trenchless</strong> Technologiesand Underground InfrastructureSeminar22 August 2013Medellin, Colombiaictis.org1–4 September 2013Sydney Convention and ExhibitionCentre, Australiais a media partner of the ISTTNo-Dig. The next edition will have wide distributionat the showCzSTT – National <strong>Trenchless</strong>Technology Conference16–18 September 2013Plzeň, Czech Republicczstt.czsNSTT No-Dig Event3–4 October 2013The Netherlandsno-dig-event.nlISTT No-Dig Summit Kuala Lumpur –<strong>Trenchless</strong> MasterclassNovember 2013Kuala Lumpur, Malaysiaistt.comNo-Dig Poland 20148–10 April 2014The Uroczysko Hotel, Polandnodigpoland.tu.kielce.plNASTT No-Dig13–17 April 2014Orlando, Florida, USnastt.orgSingapore <strong>International</strong>Water Week1–5 June 2014Singaporesiww.com.sgNo-Dig Moscow3–6 June 2014Crocus Expo, Moscow, Russianodig-moscow.ru<strong>International</strong> No-Dig 201413–15 October 2014IFEMA Convention Centre,Madrid, Spainnodig-madrid.comVermeer 15Ville Sans Tranchée Show 25Want <strong>Trenchless</strong> <strong>International</strong> distributed at your show?Contact Associate Editor Tori McLennonon tmclennon@gs-press.com.au to find out more.editorial scheduleOctober 2013* January 2014 April 2014 July 2014Industry Focus Risk Management Environment & Sustainability Asset ManagementInspection & ConditionAssessmentMajor FeaturesPipe BurstingCIPPHDD, Relining OptionsRehabilitation Pipe & ConduitLateralsMicrotunnelling & Pipe JackingJuly 2013 - <strong>Trenchless</strong> <strong>International</strong>Utility Close-Up Electricity & Communications Wastewater Oil & Gas WaterTechnology Utility Location CCTVProducts andEquipmentExtraCirculationPipe CleaningRoboticsDrilling Equipment Vacuum Equipment Drill Bits2013 <strong>International</strong> No-DigDown Under SydneyUCTNASTT No-DigIFAT Singapore <strong>International</strong>Water WeekManholes & ResinsDrilling fluids/pumps MudsystemsDEADLINE 19 July 2013 8 November 2013 21 February 2014 16 May 2014TBC*<strong>Trenchless</strong> <strong>International</strong> is media partner to the <strong>International</strong> No-Dig 2013 event. The October 2013 edition will be widely distributed at the show. Contact Tim Thompson on+61 3 9248 5100 or tthompson@gs-press.com.au to discuss advertising options.64


BE SEEN& HEARD at theISTT <strong>International</strong>No-Dig 2013Make your mark at the ISTT’s 31 st conferenceand exhibition, No-Dig Down Under, byadvertising in the special show edition of<strong>Trenchless</strong> <strong>International</strong>.As the Media Partner of No-Dig 2013, the <strong>Trenchless</strong><strong>International</strong> conference edition will feature• A regional focus on Australasia• Interviews with the ASTT and key personnelbehind water and waste management in Sydney• A look at infrastructure under SydneyFor Advertising enquiries contact Tim Thompson on+61 9248 5100 or tthompson@gs-press.com.auWho will be at No-Dig Down Under 2013?• Over 1,000 delegates from over 18 countriesacross globe• City planners, utility personnel, decision makersfrom water authorities and councils• Civil engineering consultants• Contractors and machinery operators• Academics looking for the latest technology.How will advertisers benefit?• Editorial coverage on recent projects or products• Wide distribution of the magazine at the show• ‘As seen’ in <strong>Trenchless</strong> <strong>International</strong> display forexhibitors• Exposure to key decision makers with realpurchasing power.EVENT PARTNERSMEDIA PARTNER

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