USE AND MAINTENANCE MANUAL - FIAC SpA

GBUSE AND MAINTENANCE MANUALSILENT ELECTRIC ROTARY SCREW COMPRESSORSWARNING: Read this manual carefully and in full before using the compressor.1/50

IMPORTANT INFORMATIONRead all the operational instructions, safety recommendations and all warnings provided in the instruction manual.Most accidents encountered when using the compressor are merely due to the failed observance of basic safetystandards.Accidents are prevented by foreseeing potentially hazardous situations and observing the appropriate safetystandards.The fundamental safety standards are listed in the “SAFETY” section of this manual and also in the section involvingthe use and maintenance of the compressor.Hazardous situations to be avoided in order to prevent serious personal injuries and machine damages are listed inthe “WARNINGS” section of the instruction manual or are actually printed on the machine.Never use the compressor improperly but only as recommended by the Manufacturer.The Manufacturer reserves the right to up-date the technical information given in this manual without notice.2/50

INDEXIGBIIndex0 Foreword ......................................................................................... 50.1 How to read and use the instruction manual ............................................. 50.1.a Importance of the manual .................................................................................................... 50.1.b Conserving the manual ........................................................................................................ 50.1.c Consulting the manual ......................................................................................................... 50.1.d Symbols used ........................................................................................................................ 61 General information........................................................................ 71.1 Identification data of the manufacturer and the compressor ................... 71.2 Information on machine technical/maintenance service .......................... 71.3 General safety warnings .............................................................................. 72 Preliminary machine information ................................................ 102.1 General description .................................................................................... 102.2 Intended use ................................................................................................ 102.3 Technical data ............................................................................................. 113 Transport, Handling, Storage ...................................................... 123.1 Transporting and handling the packed machine ..................................... 123.2 Packing and unpacking .............................................................................. 123.3 Storing the packed and unpacked compressor ....................................... 134 Installation ..................................................................................... 144.1 Admitted surrounding conditions ............................................................. 144.2 Space required for maintenance ............................................................... 144.3 Positioning the compressor ...................................................................... 154.4 Connecting the compressor to the sources of energy and relative inspections 164.4.1 Connecting the compressor to the electrical mains power supply ................................ 164.4.2 Connecting the dryer to the electrical mains ................................................................... 185 Using the compressor .................................................................. 195.1 Preparing to use the compressor .............................................................. 195.1.1 Operational principle .......................................................................................................... 195.1.2 Compressor operation with inverter versions “SD” (speed driven) .............................. 195.2 Controls, indicators and safety devices of the compressor ................... 205.2.1 Control panel ....................................................................................................................... 205.2.2 Auxiliary control devices.................................................................................................... 215.2.3 Description of the Electronic Control Unit ....................................................................... 215.3 Check the efficiency of the safety devices before starting ..................... 303/50

FOREWORD 0 GB0 Foreword0.1 How to read and use the instruction manual0.1.aImportance of the manualThis INSTRUCTION MANUAL has been written to guide you through the INSTALLATION, USE andMAINTENANCE of the compressor purchased.We recommend that you strictly observe all the indications given within as the ideal operational efficiencyand lasting wear of the compressor depend on the correct use and methodical application of themaintenance instructions given hereafter.Remember that when any doubts or inconveniences arise it is a good rule to always contact theAUTHORISED SERVICE CENTRES. They are at your complete disposal for any explanations or jobsrequired.The Manufacturer therefore declines all liabilities regarding the incorrect use and poor maintenance of thecompressor.The INSTRUCTION MANUAL is integral part of the compressor.Ensure that any up-dates forwarded by the Manufacturer are actually added to the manual.If the compressor is sold on at a later date the manual must be given to the new owner.0.1.bConserving the manualUse and read the manual with care being careful not to damage any part of it.Do not remove, tear or re-write any parts of the manual for any reason whatsoever.Keep the manual in a dry and sheltered place.0.1.cConsulting the manualThis instruction manual is made up of the following:• FRONT COVER WITH MACHINE IDENTIFICATION• DETAILED INDEX• INSTRUCTIONS AND/OR NOTES ON THE COMPRESSORThe model and serial number of the compressor to which the manual refers and that you have purchasedis found on the FRONT COVER.The various SECTIONS in which all the notes relative to a certain subject are found in the INDEX.All the INSTRUCTIONS AND/OR NOTES ON THE COMPRESSOR aim at pointing out safety warnings andprocedures required to use the compressor correctly.5/50

GB 0 FOREWORD0.1.dSymbols usedThe SYMBOLS pointed out below are used throughout this manual and their purpose is that of drawingthe operator’s attention, informing the latter how to behave and how to proceed in each operationalsituation.READ THE INSTRUCTION MANUALRead the use and maintenance manual carefully before installing and starting thecompressor.GENERAL HAZARDOUS SITUATIONAn additional note will point out the type of hazard involved.Meaning of the indications:Warning!Note!This points out a potentially hazardous situation, which if ignored, could cause personalinjury and machine damage.This enhances crucial information.RISK OF ELECTRIC SHOCKWarning: the electrical power supply of the compressor must be disconnected before doingany jobs on the compressor.RISK OF SCOLDINGWarning: be careful when touching the compressor as some parts of it could be very hot.6/50

GENERAL INFORMATION 1GB1 General information1.1 Identification data of the manufacturer and the compressorCOMPRESSORIDENTIFICATIONNAMEPLATE (Example)Silent electric rotary screwcompressor.1.2 Information on machine technical/maintenance serviceWe remind you that our technical service department is at your complete disposal to help you resolve anyproblems that may possibly be encountered, or to provide you with any other information necessary.In the case of need contact:Our CUSTOMER TECHNICAL SERVICE department or your local dealer.The constant and efficient performance of the compressor is ensured only if original spare parts are used.We recommend therefore that you strictly observe the indications provided in the MAINTENANCE sectionand to use EXCLUSIVELY original spare parts.We suggest you visit our website: http://www.fiac-assistance.comThe use of NON ORIGINAL spare parts automatically annuls the guarantee.1.3 General safety warningsNote!The procedures provided in this manual have been written to assist the operatorthroughout the use and maintenance of the compressor.IMPORTANT INSTRUCTIONS FOR THE SAFE USE OF THE COMPRESSORWARNING: THE INAPPROPRIATE USE AND POOR MAINTENANCE OF THIS COMPRESSOR MAYCAUSE PHYSICAL INJURY TO THE USER. YOU ARE RECOMMENDED TO CAREFULLY FOLLOWTHE INSTRUCTIONS PROVIDED HEREAFTER TO AVOID SUCH RISKS.1. DO NOT TOUCH MOVING PARTSNever put your hands, fingers or other parts of the body near moving parts of the compressor.7/50

GB1 GENERAL INFORMATION2. NEVER USE THE COMPRESSOR WITHOUT THE SAFETY GUARDS FITTEDNever use the compressor without all the safety guards fitted perfectly in their correct place (i.e. panelling,belt guard, safety valve). If these parts are to be removed for maintenance or servicing purposes, ensurethat they are put back in their original place perfectly before using the compressor again.3. ALWAYS WEAR SAFETY GOGGLESAlways wear goggles or equivalent eye protection means. Never direct compressed air towards any part ofyour body or that of others.4. PROTECT YOURSELF AGAINST ELECTRIC SHOCKSAvoid accidentally touching the metal parts of the compressor with your body, such as pipes, the tank ormetal parts connected to earth. Never use the compressor where there is water or in damp rooms.For SD versions: Switch the electric control panel off and wait five minutes before removing the protectionguards of the inverter to avoid possible electrical shocks. Using special testers, always ensure there is novoltage on the parts on which you are about to work.5. DISCONNECT THE COMPRESSORDisconnect the compressor from the electric power supply and completely discharge the pressure from thetank before carrying out any service, inspection, maintenance, cleaning, replacing or inspection jobs of eachpart.6. ACCIDENTAL START-UPNever move the compressor while it is connected to the electrical power supply or when the tank ispressurised. Ensure that the main switch is turned OFF before connecting the compressor to the electricalpower supply.7. STORE THE COMPRESSOR APPROPRIATELYWhen the compressor is not in use, it must be stored in a dry room away from atmospheric agents. Keepit out of children’s reach.8. OPERATIONAL AREAKeep the work area clean and remove any tools that are not required. Keep the work area sufficientlyventilated. Never use the compressor in the presence of flammable liquids or gas. The compressor mayproduce sparks while running. Do not use the compressor where there may be paints, gasoline, chemicalcompounds, glues and any other flammable or explosive material.9. KEEP THE COMPRESSOR OUT OF CHILDREN’S REACHPrevent children or anyone else from touching the power supply cable of the compressor. All outsiders mustbe kept at a safe distance from the operational area.10.WORK CLOTHESDo not wear unsuitable clothing, ties or jewellery as these may get caught up in moving parts. Wear capsto cover your hair if necessary.11.PRECAUTIONS FOR THE POWER SUPPLY CABLEDo not disconnect the power supply plug by pulling on the cable. Keep the cable away from heat, oil and sharpedges. Do not stand on the electrical cable or squash it under heavy weights.12.LOOK AFTER THE COMPRESSOR WITH CAREFollow the maintenance instructions. Inspect the power supply cable on a periodic basis and if damaged itmust be repaired or replaced by an authorised service centre. Visually check the outside appearance of thecompressor, ensuring that there are no visual anomalies. Contact your nearest service centre if necessary.13.ELECTRICAL EXTENSIONS FOR OUTDOOR USEWhen the compressor is used outdoors, use only electrical extensions manufactured for outdoor use andmarked as such.14.WARNINGPay attention to everything you do. Use your common sense.Do not use the compressor if you are tired. The compressor must never be used if you are under the effectof alcohol, drugs or medicines, which could make you tired.15.CHECK FAULTY PARTS OR AIR LEAKSBefore using the compressor again, if a safety guard or other parts are damaged, they must be checkedcarefully to evaluate whether they may operate as established in complete safety.Check the alignment of moving parts, hoses, gauges, pressure reducers, pneumatic connections and everyother part that may be crucial for the normal operational efficiency of the compressor. All damaged partsmust be properly repaired or replaced by an authorised service centre or replaced following the instructionsprovided in instruction manual.16.USE THE COMPRESSOR EXCLUSIVELY FOR THE APPLICATIONS SPECIFIED IN THISINSTRUCTION MANUAL.The compressor is a machine that produces compressed air.Never use the compressor for purposes other than those specified in the instruction manual.17.USE THE COMPRESSOR CORRECTLYOperate the compressor in compliance with the instructions provided in this manual. Do not allow childrento use the compressor or those who are not familiar with it.8/50

GENERAL INFORMATION 1GB18.ENSURE THAT EACH SCREW, BOLT AND GUARD IS FIRMLY SECURED IN PLACE.19.KEEP THE IN-TAKE GRIDS CLEANKeep the motor ventilation grids clean. Regularly clean these grids if the work area is particularly dirty.20.OPERATE THE COMPRESSOR AT THE RATED VOLTAGEOperate the compressor at the voltage specified on the electrical data nameplate. If the compressor is usedat a higher voltage than that rated, the motor could damage or burn out.21.NEVER USE THE COMPRESSOR IF IT IS FAULTYIf the compressor is noisy or vibrates excessively when running or it seems to be faulty, stop it immediatelyand check its efficiency or contact your nearest authorised service centre.22.DO NOT CLEAN PLASTIC PARTS USING SOLVENTSSolvents such as gasoline, thinners, gas oil or other compounds that contain hydrocarbons may damagethe plastic parts. Clean them with a soft cloth and soapy water or other suitable liquids.23.USE ORGINAL SPARE PARTS ONLYThe use of non-original spare parts involves the annulment of the guarantee and the abnormal runningconditions of the compressor. Original spare parts are available c/o the authorised dealers.24.DO NOT MODIFY THE COMPRESSORDo not modify the compressor. Contact an authorised service centre for all repairs required. An unauthorisedmodification may impair the efficiency of the compressor and may also cause serious accidents for thosewho do not have the technical skill required to make such modifications.25.TURN THE COMPRESSOR OFF WHEN IT IS NOT IN USEWhen the compressor is not in use turn the main ON/OFF switch OFF (position “0”).26.DO NOT TOUCH HOT PARTS OF THE COMPRESSORTo avoid scolding do not touch pipes, the motor or any other hot part.27.DO NOT DIRECT THE JET OF AIR DIRECTLY TOWARDS THE BODYTo avoid all risks never direct the jet of air towards people or animals.28.DO NOT STOP THE COMPRESSOR BY PULLING ON THE POWER SUPPLY CABLEUse the “O/I” (ON/OFF) switch to stop the compressor.29.PNEUMATIC CIRCUITUse recommended pneumatic hoses and tools that can withstand the same or a higher pressure than themaximum running pressure of the compressor.30.SPARE PARTSUse only original and identical spare parts to replace worn or damaged ones.Repairs must be made exclusively by authorised service centres.31.CORRECT USE OF THE COMPRESSORThe operator must be perfectly familiar with all the controls and compressor characteristics before startingto work with the machine.32.MAINTENANCE JOBSThe use and maintenance jobs of the commercial components fitted on the machine, but not indicated inthis manual, are indicated in the enclosed documents.33.DO NOT UNSCREW THE CONNECTION WHEN THE TANK IS PRESSURISEDDo not unscrew the connection for any reason whatsoever with the tank pressurised without first checkingif the tank is discharged.34.DO NOT MODIFY THE TANKIt is prohibited to intentionally drill, weld or deform the compressed air tank.35.IF THE COMPRESSOR IS USED FOR PAINTING JOBSa) Do not work in closed rooms or near free flames.b) Ensure that the room in which you are working is sufficiently ventilated.c) Wear face and nose mask.36.DO NOT PUT OBJECTS OR HANDS INSIDE THE PROTECTION GRIDDo not put objects or hands inside the protection grid to avoid physical and material damages.KEEP THESE USE AND MAINTENANCE INSTRUCTIONS CAREFULLY AND GIVETHEM TO PERSONNEL WISHING TO USE THE COMPRESSOR!WE RESERVE THE RIGHT TO MAKE MODIFICATIONS WHERE NECESSARYWITHOUT NOTICE9/50

PRELIMINARY MACHINE INFORMATION 2GB2.3 Technical dataModelHP75 HP100Max. pressurebar/psi 8-116 10-145 8-116 10-145Type of rotary screw endSCA14 SCA14 SCA14 SCA14Free air delivery ISO 1217l/min 2830÷9000(SD) 2830÷8015(SD) 2852÷12600(SD) 2852÷10200(SD)cfm 100÷317,7(SD) 100÷283(SD) 100÷445(SD) 100÷335(SD)l/min 9000(DR) 8015(DR) 12600(DR) 10200(DR)cfm 317,7(DR) 283(DR) 445(DR) 335(DR)Air outlet fittingR 1” ½ G 1” ½ G 1” ½ G 1” ½ GLubricant qtyl 51 51 51 51Fan capacitym 3 /h 10100 10100 12000 12000Oil residue in airppm ≤1 ≤1 ≤1 ≤12-pole electric motorIEC MEC250 MEC250 MEC280 MEC280OutputHP/kW 75/55 75/55 100/75 100/75Protection ratingIP 55 55 55 55ServiceS 1 S 1 S 1 S 1Max. starts per hourN° 10 (DR) 10 (DR) 10 (DR) 10 (DR)Ambient temperature limits°C (min/max) 5/45 5/45 5/45 5/45Noise level (2000/14/CE)dB(A) 73 73 75 75Dimensions mm2200x1100x1950 2200x1100x1950Weight Kg1200 1200 1460 1460Sound level measured in a free range at a distance of 1 m: ±3dB(A) at the maximum working pressure.The sound level may increase by 1 to 10 dB(A) depending on the room in which the compressor is installed.Note! The technical data and dimensions of the machine are subject to variations at any time without notice11/50

GB2 PRELIMINARY MACHINE INFORMATION3 Transport, Handling, StorageIn order to use the compressor in complete safety read the safety standards givenin section 1.3. before reading this section.3.1 Transporting and handling the packed machineThe packed compressor must be transported by qualified personnel using a forklifttruck.Before moving the machine ensure that the load-bearing capacity of the forklift truck is sufficient to take theweight to be lifted.Position the forks exclusively as illustrated below. Once the forks have been positioned in the pointsindicated, lift slowly without jerking.Never stand near the area where the compressor is being handled and never standon the crate while it is being moved.3.2 Packing and unpackingTo avoid damages and to protect the compressor during transport it is usually placed on a wooden pallet,to which it is secured by screws and covered with cardboard.All the shipping and handling information and symbols are printed on the compressor packing. Uponconsignment remove the top part of the packing and check if any damages have been encountered duringtransport. If any damages are found, caused during transport, immediately make a written claim, backedup with photos of the damaged parts if possible and forward everything to your insurance company, with copyto the Manufacturer and transporter.12/50

PRELIMINARY MACHINE INFORMATION 2GBUsing a forklift truck take the compressor as near as possible to the place where it is to be installed thencarefully remove the protective packing without damaging it, following the instructions below:• Remove the securing screws and open cage 1.• Take the protective cardboard 2 off.12Note!The compressor can be left on the packing pallet to make it easier to move.Carefully ensure that the contents correspond with all written in the consignment documents. Dispose ofthe packing in compliance with current standards in force in the country of installation.Note!The machine must be unpacked by qualified personnel using appropriate tools andequipment.3.3 Storing the packed and unpacked compressorFor the whole time that the compressor is not used before unpacking it, store it in a dry place at a temperaturebetween +5°C and + 45°C and sheltered away from weather.For the whole time that the compressor is not used after unpacking it, while waiting to start it up or due toproduction stoppages, place sheets over it to protect it from dust, which may settle on the components.The oil is to be replaced and the operational efficiency of the compressor is to be checked if it is not usedfor long periods.13/50

GB 4 INSTALLATION4 InstallationIn order to use the compressor in complete safety read the safety standards givenin section 1.3. before reading this section.4.1 Admitted surrounding conditionsPosition the machine as established when the order was placed. Failing this the Manufacturer is not liablefor any inconveniences that may possibly arise.For SD versions, the cleanliness of the surrounding area is of extreme importance, as thecompressor is equipped with suction filters on the electric fan of the electric control panel.Unless pointed out otherwise when placing the order, the compressor must work regularly in thesurrounding conditions indicated below:ROOM TEMPERATUREThe room temperature must not be lower than 5°C or higher than 45°C to ensure the ideal operationalefficiency of the compressor.If the compressor works at a room temperature lower than the minimum value, the condensate could beseparated within the circuit and therefore the water would mix with the oil, thus deteriorating the quality ofthe latter, failing to guarantee the even formation of the lubricating film between the moving parts with thepossibility of seizure.If the compressor works at a room temperature higher than maximum value, the compressor would takein air that is too hot, which would prevent the heat exchanger from adequately cooling the oil in the circuit,raising the working temperature of the machine, thus causing the thermal safety device to trip, which stopsthe compressor due to an excessive temperature of the air/oil mixture at the screw outlet.The inverter dissipator could overheat, causing it to stop (for SD versions).The maximum temperature of the room is to be measured while the compressor is running.LIGHTINGThe compressor has been designed in compliance with legal prescriptions and in the attempt to minimiseshadow zones to facilitate the operator’s job.The lighting system of the factory is to be considered as crucial for the operator’s safety.The room in which the compressor is installed must have no shadow zones, dazzling lights or stroboscopiceffects due to the lighting.ATMOSPHERE WITH RISK OF EXPLOSION AND/OR FIREThe standard compressor is not pre-arranged or designed to work in rooms subject to the risk of explosionor fire. The performance of the compressor may decrease at the maximum permitted ambient temperature,with relative humidity higher than 80% and at an altitude of more than 1,000 mt.For SD versions, the maximum relative humidity at all altitudes is 95% without condensation.4.2 Space required for maintenanceThe compressor must be installed in a large room that is well-aired, dust-free and sheltered away from rainand frost. The compressor takes in a large amount of air that is required to ventilate it internally. A dustyatmosphere would in time cause damages and inefficient performance.Part of the dust once inside is taken in by the air filter causing it to clog rapidly and another part of dust willsettle on the components and will be blown against the cooling radiator, consequently compromising theefficiency of the heat exchanger. It is therefore obvious that the cleanliness of the area in which thecompressor is installed is crucial for the correct efficiency of the machine, avoiding excessive running andmaintenance costs. To facilitate maintenance jobs and to create a favourable circulation of air, thecompressor must have a sufficient free space all around it (see fig.).The room must be provided with outlets that lead outdoors near the floor and ceiling that will allow the naturalcirculation of air. If this is impossible, some fans or extractors must be fitted to ensure an air flow rate 20%higher than the cooling air flow rate. Minimum recommended fan capacity: 2500 m 3 /h.14/50

INSTALLATION 4GB1H. min = 3500min. 1000200min. 3200min. 50002000Ducts for the inlet and outlet of the air can be used in unfavourable environments. These ducts must be thesame size as the in-take and delivery grid. If these ducts are longer than 3 meters contact the AuthorisedService Centre.Note!A conveyance system can be fitted to recover the hot ventilation air delivered, whichcan be used to heat the room or for other purposes. It is crucial that the cross sectionof the system that recovers the hot air is greater than the total cross section of thegrid slots plus the system must be equipped with a forced extraction system(extractor fan 1) to favour a constant downflow. (minimum cross section 1200 cm²).4.3 Positioning the compressorOnce the position in which the compressor is to be installed has been identified ensure that the compressoris set on a flat surface.No special foundations or bases are required for the machine.Do not secure the compressor rigidly to the floor.15/50

4.4 Connecting the compressor to the sources of energy and relative inspections.4.4.1 Connecting the compressor to the electrical mains power supplyGB 4 INSTALLATION 1The compressor is to be connected to the electrical mains by the customer, to hisexclusive liability, employing specialised personnel and in compliance with theAccident Prevention Norms EN 60204.INSTRUCTIONS FOR CONNECTING TO EARTHThis compressor must be connected to earth while in use in order to safeguard the operator againstelectrical shocks. The electrical connection must be carried out by a skilled engineer. It is advisable neverto dismantle the compressor or even to make any other connections. All repairs must be carried outexclusively by authorised service centres or other qualified centres. The earth wire of the power supplycable of the compressor must be connected only and exclusively to the PE pin of the terminal board of theactual compressor. Before replacing the plug of the power supply cable ensure that the earth wire isconnected.Avoid all risks of electrical shocks. Never use the compressor with damagedelectrical cables. Regularly check the electrical cables.Never use the compressor in or near water or near a hazardous area where electricalshocks may be encounteredELECTRICAL CONNECTIONThe three-phase compressors (L1+L2+L3+PE) must be installed by a qualified engineer. The threephasecompressors are supplied without plug and cable. The power supply cable must be fed into theelectric cabinet through cable clamp 1 on the top of the electric cabinet.Ensure that the cable cannot accidentally come into contact with moving or hot components, possiblysecure with clips. The cross section of the wires of the power supply cable (Install in open catwalks andat maximum ambient temperature of 45°C) must be as follows:Power HpRated voltage480V 440V 380/415V 220/240V75 35 mm 2 35 mm 2 50 mm 2 95 mm 2100 50 mm 2 70 mm 2 70 mm 2 120 mm 2You are recommended to install the socket and magnetothermal switch no further than 4 m from thecompressor. The required characteristics of the magnetothermal switch are given in the table that follows.The fuses are already installed in the door locking switch and are the following type:Power HpRated voltage380/415V 220/240VMagneto thermal switch Fuse Magneto thermal switch Fuse75 160A 125A aM 200A 200A aM100 160A 160A aM 315A 315A aM16/50

INSTALLATION 4GBfor SD models:Power HpRated voltage380/415V 220/415VMagneto thermal switch Fuse Magneto thermal switch Fuse75 160A 125A aM 200A 200A aM100 160A 160A aM 315A 315A aMNote! The parameters of the magneto thermal switches refer to switches type K.Ensure the installed power in kW is at least double the input of the electric motor, for SD models, the installedpower in kW must be the same as that absorbed by the compressor. All silent rotary screw compressorsavail of Star/Delta starting, which enables the motor to start with as little electrical energy consumptionupon start-up as possible.The mains voltage must correspond with that indicated on the electrical data nameplate of the machine;the admitted tolerance must remain within +/- 6%.EXAMPLE:Voltage, 400 Volt: minimum tolerance 376 Volt - maximum tolerance 424 VoltThe plug of the power supply cable must never be used as a switch but must be plugged into a powersocket that is controlled by an adequate differential switch (magneto thermal switch).Never use the earth connection instead of the neutral. The earth connection mustbe achieved according to the EN 60204 industrial safety standards.Ensure that the mains voltage corresponds with that required for the correctoperation of the compressor.It is advised to quarterly verify the serration of feeding cables machine on the magnetotermic.CHECK THE ROTATION DIRECTIONWhen connecting the compressor to the electrical mains for the first time ensure that the STOP ALARMis not triggered, which is pointed out by the red LED lit steady, by a buzzer and by a warning on the display1 stating: ROTATION ALARM.This alarm points out the incorrect connection order of the electrical power supply cables (relative to thethree phases) that causes the incorrect rotation direction of the screw unit. Once the cable connection hasbeen rectified press the RESET key 3.Warning!The incorrect rotation direction for more than 20 seconds will irreparably damage thecompressor.123Note!In SD models, the “ROTATION ALARM” means that the motor of the fan is runningin the wrong direction. This causes the incorrect cooling of the radiator withconsequent “TEMPERATURE ALARM”.17/50

GB 4 INSTALLATION 14.4.2 Connecting to the pneumatic mainsAlways use pneumatic hoses for compressed air with the maximum pressurecharacteristics and cross section suitable for those of the compressor.Do not try to repair a faulty hose.Connect the compressor to the pneumatic mains using the fitting 1 pre-arranged on the compressor. Usehosing with a greater or same diameter as the compressor outlet. Install two ball taps with capacity suitablefor the compressor between the compressor and tank and between the tank and line. Do not install nonreturnvalves between compressor and tank. The non-return valve is already installed inside the compressor.18/50

USING THE COMPRESSOR 5GB5 Using the compressorIn order to use the compressor in complete safety read the safety standards givenin section 1.3. before reading this section.5.1 Preparing to use the compressor5.1.1 Operational principleThe air taken-in by the filter passes through a valve that controls its flow rate to the screw where, mixingwith the oil, it is compressed.The air/oil mix produced by compression reaches a tank where the initial separation by gravity is achieved;as the oil is heavier, it settles on the bottom, it is then cooled and sent through a heat exchanger, filtered andinjected into the screw again.The oil is required to reduce the heat produced by compression, to lubricate the bearings and to maintainthe coupling of the screw lobes. The air is sent through an oil separator filter to be additionally purified fromresidue oil particles. It is cooled by means of another heat exchanger and is finally outlet to be used at lowtemperature and with acceptable oil residues (≤1p.p.m.). A safety system controls the crucial points of themachine and points out any abnormal conditions. The temperature of the air/oil mix at the screw outlet iscontrolled by a thermostatic probe, which stops the compressor if the temperature is too high (105°C).The electric motor is equipped with a trip switch that immediately stops the compressor in the case of anover current caused by a mechanical or electric fault.5.1.2 Compressor operation with inverter versions “SD” (speed driven)Principle of the speed of the inverter controlled compressorThe mains pressure is monitored by a pressure transducer and transmitted to the frequency converter bymeans of an analogue input. The rated value set is transmitted to the inverter, which compares the valuesand, based on the requirements, adjusts the speed of the motor and consequently the output ofcompressed air, thus adapting to the pressure requested (0,5 bar less than that set).Speed of the motorThe operating frequency of the motor may vary from 15Hz (approx.) to 65Hz (approx.), depending on themodels there may be some differences.Whatever the case, you are recommended never to modify the speed values set by the manufacturer. Aslower or faster speed set negligently could irreparably damage the motor.The motor is designed to run continuously in the frequency range set during testing.The motor has a power “plus” to compensate for filter clogging or possible pressure leaks.AdjustmentMin. P.: Shut-down pressureMax. P.: Transfer pressure to idle runningInverter controlled compressors entail the following three phases:- Operation with speed modulation following the pressure set- Idle operation- stand-by.The motor varies the speed by modifying the speed of the compressor unit, therefore modifying the airoutput.19/50

GB 5 USING THE COMPRESSOR 9When the request for air is greater, therefore the line pressure drops, the inverter increases the speed ofthe motor, also increasing the air output. When the request for air is lower, the inverter reduces the speedof the motor, also reducing the air output, therefore the mains pressure is held constant as the airconsumption varies.If the request for air is very low, the compressor proceeds at the minimum speed admitted, thereforeconsuming just the consumption energy required.If the request for air is zero, the compressor enters “idle” running mode for roughly two minutes and thenit enters “STAND-BY” mode.If the line pressure falls below the minimum pressure set, the compressor starts again to guarantee therequired air output, restoring the pressure at the correct values.5.2 Controls, indicators and safety devices of the compressor5.2.1 Control panelThe control panel is made up of a set of buttons required for the main operational and control functions ofthe compressor.1 GREEN LEDThis points out that the compressor is powered.2 START (I)This button is used to turn the compressor on.3 STOP (O)Press this button to turn the compressor off (delayed).4 DEFAULTCompressor programming is exited by pressing this push button.5 PROGRAMProgramming is enabled by pressing this push button.6 MENU SCROLLING PUSH BUTTONThese four push buttons are used to scroll the menus displayed.7 RESETPress this push button to cancel a procedure or to reset an alarm, provided the cause that triggered ithas been eliminated.8 RED LEDThis points out that an alarm has tripped.9 DIGITAL DISPLAYThe various menus are displayed and the parameters are monitored in this display.817524103620/50

USING THE COMPRESSOR 5GB10 EMERGENCY PUSH BUTTONThis mechanically blocking push button is used to immediately stop the compressor in the case ofemergency. With the push button blocked it is impossible to start the compressor. To be able to start thecompressor again, turn the emergency push button up then press the RESET button.5.2.2 Auxiliary control devices1 OIL THERMAL PROTECTION SWITCH RESET BUTTONThis is positioned on the side of the electrical cabinet inside the compressor.Press this button to reset the oil thermal protection switch.15.2.3 Description of the Electronic Control UnitRotary screw compressors are equipped with an Electronic Control Unit, the control panel of which isdescribed in point 5.2.1.The ECU controls machine operation in an efficient and safe manner.When the compressor is connected for the first time at the rated electrical voltage, ensure theSTOPPED ALARM does not trigger, which is pointed out by the red LED that lights up steady (ALARMon dashboard), by a beeping buzzer and by a message that flashes on the display, indicating:ALARM ROTATIONThis alarm means that the electrical power supply cables are connected incorrectly (relative to the threephases), which would cause the screw unit to turn in the wrong direction. For SD models, the wrongrotation direction is that of the motor of the radiator fan. If this occurs, the machine is absolutely unableto start. Once you have connected the cables correctly, press the RESET key on the dashboard to set thecompressor ready to start again correctly.(Further details in section 4.4.1 Checking the running direction)21/50

GB5 USING THE COMPRESSORCHECKING THE SETTINGS1) When the machine is ready, “PRESS START TO START” appears on the display. You can check theoverall setting of the control unit by pressing the “UP arrow” or DOWN arrow” keys of the push button controlpanel:Note!Refer to the menu descriptions to better comprehend the meaning of the parameters listedhereafter.ALARM OIL TEMPERAT(---)PRESS.SENSOR SETUP(---)LANGUAGE CHOICE (0-4)(---)SELECT PSI/BAR 2/1(---)SELECT FAR/CELS 2/1(---)REN.CONTR. (2/1) (y/n)(---)ALARM PRESSURE(---)STAR-DELTA TIME(---)BUZZ. (y/n) (1/2)(---)IDLE RUN TIME(---)MAX P. CUSTOMERSETUP (---)MIN P. CUSTOMERSETUP (---)MAINTENTENANCE TIME(---)No.OIL TEMP. ALARMS(---)No.PRESSURE ALARMS(---)No. MOTORTHERM.ALARMS (---)No.MOTOR TEMP.ALARMS (---)No. OIL LOW TEMP AL.(---)HOURS WORKED(---)HOURS OFCOMPRESSION (---)NET SWITCH OFF HOUR(---)Press the DEFAULT key to exit.2) Press the “left arrow” and the “right arrow” key on the push button control panel to view the following onthe display for a few seconds:- Total hours of operation (OL)- Hours of operation under load (OC)- Number of hours left to maintenance (MANUT)Example:TH: 150 - - MAINTEINLH: 100 - - 2850Where:OL = 150 hOC = 100 hMANUT = 2850 hMENUS THE CLIENT CAN ACCESSPASSWORD MENU HOW TO ACCESS HOW TO EXIT“< + DEFAULT” AUTOTEST Keys < and DEFAULT pressed together “STOP” key“> + DEFAULT” CLIENT Keys > and DEFAULT pressed together “DEFAULT” keyAUTOTEST (“< + DEFAULT” simultaneously)To access the menu, press the < and DEFAULT keys simultaneously.The AUTOTEST function automatically checks the electrical connections of the machine.TESTINGSTOP TO EXITTo exit the AUTOTEST function, press the Stop button as indicated on the display.22/50

USING THE COMPRESSOR 5GBCLIENT MENU (“> + DEFAULT” simultaneously)To access this menu, press keys > and DEFAULT simultaneously. The CLIENT MENU enables you tocalibrate the following parameters:1. Cut-in pressure of the compressor (Min. P.)2. Cut-off pressure of the compressor (Max. P.)3. Idle running timeTo scroll the parameters indicated, press the “DOWN arrow” and “UP arrow” keys of the push button controlpanel and press the “DEFAULT” key to exit.1.MIN.P.CUSTOMERSETUP (8.0)To change the Min. P. value (equal to 8 bar in the example given), press “PROGRAM” and enter thereplacement value in decimals, without commas using the “DOWN arrow” and “UP arrow” keys of the pushbutton control panel and press “PROGRAM”.i.e.: To set Min. P. = 7.5 bar- press “PROGRAM”- enter “75”- press “PROGRAM”Note!Min. P. Must be greater than or equal to 5.5 bar/79.8 psi(Max. P. – Min. P.) must be greater than or equal to 1 bar/14.5 psiTo exit the menu, press the “DEFAULT” key.2.MAX.P.CUSTOMERSETUP (10.0)To change the Max. P. value (equal to 10 bar in the example given), press “PROGRAM” and enter thereplacement value in decimals, without commas using the “DOWN arrow” and “UP arrow” keys of the pushbutton control panel and press “PROGRAM.Note! Max. P. must be at least 0.5 bar/7.2 psi lower than the Alarm P.(Max. P. – Min. P.) must be greater than or equal to 1 bar/14.5 psiTo exit the menu, press the “DEFAULT” key.3.IDLE RUN TIME(240)Specify the idle running time of the compressor in seconds. To modify it, enter the new value using the “UParrow” and “DOWN arrow” keys of the push button control panel, (in seconds) and then press “PROGRAM”.Note!The minimum idle running time is 120 sec, the maximum value is 600 sec.To exit the menu, press the “DEFAULT” key.4.METER SET ZERO KW(2321)Specify the value of the kwh consumed up to the current time from the last reset.Enter “0” (Zero) to reset the meter.To exit the menu, press the “DEFAULT” key.23/50

GB 5 USING THE COMPRESSOR 1To summarise:CALIBRATION LIMITS- Max. P. < Alarm P. - 0.5 bar/7.2 psi- Min. P. > 5.5 bar/79.8 psi- DP = (Max. P. – Min. P.) > 1 bar/14.5 psi- 120 s < IDLE RUNNING TIME < 600 sec- “0” to reset the meter.The “Alarm P.” can be modified from the manufacturer’s “SETTING” menu.ALARMSThe alarms that may trigger can be grouped in two categories:A) Stopped ALARM (red steady LED)B) Warning ALARM (red flashing LED)C) INVERTER stopped and warning ALARMS (Red steady or flashing LED)A) Stopped ALARMThis type of alarm stops the compressor and is pointed out by the red steady LED (ALARM ondashboard), by a beeping buzzer and by a flashing message on the display indicating the cause for theactual alarm.1. When the Pressure exceeds the limit alarm pressure (case in which the increase in pressure is so quickthat the max. cut-off pressure is unable to intervene) the following appears on the display:ALARMPRESSURETHE COMPRESSOR STOPS!To reset the machine:Once the pressure has dropped (P < Alarm P.) press the “RESET” key to set the compressor ready tostart again. At this stage the following appears on the display:PRESS STARTTO START2. When the limit oil-air temperature is exceeded (T>alarm T.=105°C/221°F) the following appears on thedisplay:ALARMTEMPERATURETHE COMPRESSOR STOPS!To reset the machine:Once the temperature has dropped by at least 10°C/18°F compared to the limit temperature, you canRESET the compressor internally (you need to open the front hatch and then press the board RESETbutton).24/50

USING THE COMPRESSOR 5GB3. When the electric motor of the radial fun overheats, the following appears on the display:THE COMPRESSOR STOPS!ALARMTHERMICTo reset the machine:Wait for the temperature of the fan motor to cool down to normal conditionsOnce you have eliminated the overheating causes, press the “RESET” key on the control dashboard.The thermal sensor is inside the fan motor, therefore you need to wait for it to cool down.4. The following may appear on the display:THE COMPRESSOR DOES NOT START!ALARMROTATIONThis alarm means that the electrical power supply cables have been connected incorrectly (relative tothe three phases). When connected correctly, the screw unit and the fan motor will run in thecorrect direction. In SD models, only the fan motor can run in the incorrect direction.To reset the machine:Once you have connected the cables correctly, press the “RESET” key on the control dashboard.5. The following may appear on the display:ALARM LOWTEMPERATURETHE COMPRESSOR WILL NOT START BACAUSE THE SCREW UNIT IS TOO COLD (-6°C).To reset the machine:If the temperature increase to –5°C, press the “RESET” key to set the compressor ready to start.6. The following may appear on the display:THE COMPRESSOR STOPS!The PTC in the motor points out an excessively high internal temperature.ALARM MOTORTEMPERATURETo reset the machine:If the temperature of the motor drops back down to normal values, eliminate the triggering causes andpress the “RESET” key to set the compressor ready to start again.B) Warning ALARMThis type of alarm does not actually stop the compressor and is pointed out by the red flashing LED(ALARM on dashboard), by a beeping buzzer and by a flashing message on the display indicating thewarning.1.WARNINGAIR FILTERThis points out that the air filter is clogged. Replace it or clean it as soon as possible.25/50

GB5 USING THE COMPRESSOR2.WARNINGOIL SEPAR. FILTERThis points out that the oil separator filter in the separator tank is clogged. Replace the filter as soonas possible.3.WARNINGMAINTENANCE TIMEThis points out that the pre-established maintenance time has expired. Carry out the maintenance jobsstated herein. To reset the maintenance hours, see item 1 and 2 of the “MAINTENANCE” menu.Note!If the alarm flashes without the display indicating the cause, press the “UP” and“DOWN” arrow keys on the push button control panel together at the same time toview an indication on the cause.C) INVERTER ALARMS (SD) Stopped and StartedIn the case of an anomaly or fault in the inverter, some alarms appear on the control unit on two differentlines of the viewer: STATUS WORD1 and STATUS WORD2 with a number of special codes that identifythe type of fault and possible solution. These alarms cause the compressor to stop. The alarm is pointedout by the red flashing LED and buzzer. A list of all the types of alarms that may trigger together with theirpossible solutions follows below. The following could appear on the display:1.STATUS WORD1: 00001Short-circuit in motor cables or motor.THE COMPRESSOR STOPS!Solution:Check the motor cables and the motor. Ensure there are no correction condensers of the power factoror input circuits of the transistors in the motor cable.Or:There is a fault in output bridge of the transformer.THE COMPRESSOR STOPS!Solution:Contact the manufacturer.To restore machine operation:Eliminate the cause for the fault.Press the RESET button on the keypad of the ACS800 INVERTER inside the electric cabinet.Press the “RESET” key on the control board to set the compressor ready to start again.2.STATUS WORD1: 00002Excessive output current. The tripping limit for the overcurrent is 3.5xI2hd.THE COMPRESSOR STOPS!26/50

USING THE COMPRESSOR 5GBSolution:Check the motor load. Check the motor and the motor cable (including the timing). Ensure there areno correction condensers of the power factor or input circuits of the transistors in the motor cable.To restore machine operation:Eliminate the cause for the fault.Press the RESET button on the keypad of the ACS800 INVERTER inside the electric cabinet. Thenpress also the “RESET” key on the control board to set the compressor ready to start again.3.STATUS WORD1: 00004Excessive dc voltage in the intermediary circuit. The tripping limit for the dc overvoltage is 1.3xU1max,where U1max is the maximum value of the mains voltage interval. For 400V units, U1max is 415V. For500V units, U1max is 500v. The actual voltage of the intermediary circuit corresponds to the trippinglevel of the mains voltage, namely 728V dc. for 400V units and 877 dc. for 500V units.THE COMPRESSOR STOPS!Solution:Check for excessive static or transitory voltages in the mains.To restore machine operation:Eliminate the cause for the fault.Press the RESET button on the keypad of the ACS800 INVERTER inside the electric cabinet. Thenpress also the “RESET” key on the control board to set the compressor ready to start again.4.STATUS WORD1: 00008The temperature within the inverter is excessive. The tripping level of the temperature of the invertermodule is 125°C.THE COMPRESSOR STOPS!Solution:Check the surrounding conditions. Ensure there is sufficient air circulation and check if the fan of theelectric control panel is working.Ensure there is no dust on the fins of the inverter dissipator.Ensure the filters on the hatch of the electric control panel are not dirty.To restore machine operation:Eliminate the cause for the fault.Press the RESET button on the keypad of the ACS800 INVERTER inside the electric cabinet. Thenpress also the “RESET” key on the control board to set the compressor ready to start .5.STATUS WORD1: 00016The load on the input mains system is unbalanced. This may be determined by a fault in the motor, themotor cable or an internal anomaly.THE COMPRESSOR STOPS!Solution:Check the motor and the motor cable. Ensure there are no correction condensers of the power factoror input circuits of the transistors in the motor cable.27/50

GB5 USING THE COMPRESSORTo restore machine operation:Eliminate the cause for the fault.Press the RESET button on the keypad of the ACS800 INVERTER inside the electric cabinet. Then pressalso the “RESET” key on the control board to set the compressor ready to start.6.STATUS WORD2: 00001The dc voltage of the intermediary circuit oscillates due to missing mains phase, blown fuse or faultinside the rectifier bridge. The device trips when the ripple of the dc voltage is equal to 13% of the dcvoltage.THE COMPRESSOR STOPS!Solution:Check the mains fuses. Check for anomalies in the mains power supply.To restore machine operation:Eliminate the cause for the fault.Press the RESET button on the keypad of the ACS800 INVERTER inside the electric cabinet. Thenpress also the “RESET” key on the control board to set the compressor ready to start.7.STATUS WORD2: 00004The dc voltage of the intermediary circuit is insufficient due to a missing mains phase, blown fuse or aninternal fault of a rectifier bridge. The tripping limit of the minimum dc voltage is 0.65xU1min, where U1minis the minimum value of the mains voltage interval. For 400V and 500V units, U1min is 380V. The actualvoltage in the intermediary circuit corresponds to the tripping level of the mains voltage, namely 334Vcc.THE COMPRESSOR STOPS!Solution:Check the mains power supply and the fuses.To restore machine operation:Eliminate the cause for the fault.Press the RESET button on the keypad of the ACS800 INVERTER inside the electric cabinet. Thenpress also the “RESET” key on the control board to set the compressor ready to start.8.STATUS WORD2: 00128The temperature of the control board is lower than –5…..0°C or higher than +73……82°C.THE COMPRESSOR STOPS!Solution:Check if there is sufficient air circulation and if the fan of the inverter and that of the electric cabinet areworking. Check the state of the filters of the electrical cabinet.To restore machine operation:Eliminate the cause for the fault.Press the RESET button on the keypad of the ACS800 INVERTER inside the electric cabinet. Thenpress also the “RESET” key on the control board to set the compressor ready to start.9.STATUS WORD2: 0102428/50

USING THE COMPRESSOR 5GBThe analogue control signal is lower than the minimum value admitted due to an insufficient signal levelor to an error in the connection of the control unit.THE COMPRESSOR STOPS!Solution:Check if the levels of the analogue control signal are correct. Check the control cabling.To restore machine operation:Eliminate the cause for the fault.Press the RESET button on the keypad of the ACS800 INVERTER inside the electric cabinet. Thenpress also the “RESET” key on the control board to set the compressor ready to start.10.STATUS WORD2: 04096Loss of cyclic communication between the drive and the master station.THE COMPRESSOR STOPS!Solution:Check the fieldbus communication status. Check the connections of the cables. Check if the masteris able to communicate.To restore machine operation:Eliminate the cause for the fault.Press the RESET button on the keypad of the ACS800 INVERTER inside the electric cabinet. Thenpress also the “RESET” key on the control board to set the compressor ready to start.11.STATUS WORD2: 16384The motor nearly stalls, for example due to excessive loads or insufficient motor power.THE COMPRESSOR STOPS!Solution:Check the load of the motor and the drive data nameplate.To restore machine operation:Eliminate the cause for the fault.Press the RESET button on the keypad of the ACS800 INVERTER inside the electric cabinet. Thenpress also the “RESET” key on the control board to set the compressor ready to start.12.STATUS WORD2: 32768A motor phase is lost due to a fault in the actual motor, motor cable or internal fault.THE COMPRESSOR STOPS!Solution:Check the motor and motor cable.To restore machine operation:Eliminate the cause for the fault.Press the RESET button on the keypad of the ACS800 INVERTER inside the electric cabinet. Thenpress also the “RESET” key on the control board to set the compressor ready to start.29/50

GB5 USING THE COMPRESSOR5.3 Check the efficiency of the safety devices before startingOIL LEVELCheck the oil level as indicated in Section 6 “Compressor maintenance”.5.4 Starting the compressorDO NOT START THE COMPRESSOR WITH THE GUARDS OPEN TO AVOID INJURYDUE TO MOVING COMPONENTS OR ELECTRICALLY POWERED EQUIPMENT.Following an electrical shortage the compressor will start only if the START (I)button is pressed.Ventilation must occur as illustrated below.It is of crucial importance that the compressor works with all the panels firmlyclosed.The failed observance of these and the following standards may lead to accidentsthat could cause personal injury and serious damages to the compressor or itsequipment.Before initially starting the compressor or following extended inoperation, you need to start the machineintermittently by pressing the START(I)-STOP(O) buttons alternately for 3 or 4 seconds. It is then advisableto run the compressor for a few minutes with the air outlet tap open. Gradually shut-off the air tap and loadto the maximum pressure, checking if the inputs on each phase of the electric power supply are within thelimits and if the pressure on the display of the board is correct and if the maximum pressure set triggerscompressor idle running mode. At this stage, check if the compressor runs idle for roughly 2 minutes. Thepressure on the gauge of the oil separator tank must be between 2 and 3 bar. At the end of this time, thecompressor stops, triggered by the timer. Release the air from the tank to restore the starting pressure (9bar), shut-off the air outlet tap and wait for the board to trigger the opening of the suction valve and theclosure of the internal discharge.5.5 Stopping the compressorPress the STOP (O) push button and the compressor will stop immediately.Note!By disconnecting the power supply from the external switch the compressor iscompletely without power.30/50

COMPRESSOR MAINTENANCE 6GB6 Compressor maintenanceIn order to use the compressor in complete safety read the safety standards givenin section 1.3. before reading this section.6.1 Instructions relative to inspections and maintenance jobs.The table that follows summarises the periodic and preventative maintenance jobs required to keep thecompressor in an efficient operational state in time.A brief description of the running hours after which the type of maintenance job is required.Before performing any jobs within the sound-proof cabinet, ensure that:• The main line switch is turned off (position “0”)• The electrical compressor switch is Off in position “0”• The compressor is disconnected from the compressed air system• All the pressure has been released from the compressor and internal pneumatic circuit.The front panels are equipped with quick-release locks to facilitate maintenance and any other jobsnecessary.Weekly: it is advisable to inspect the compressor, paying special attention to oil leaks and scale due tosettled dust and oil.Note!If the compressor is used for more than 3000 hours/year the jobs indicated herewithare to be performed more often.If the compressor is used in particularly hot and humid surroundings, or in any otherharsh conditions, you need to reduce the maintenance interval times.31/50

GB6 COMPRESSOR MAINTENANCEInterval(hours)weekly500 hours followingfirst start-upevery 2500 hours orat least once a yearevery 5000 hoursevery 7500 hoursevery 12500 hoursevery 20000 hoursJobsto be performedCheck if the filters of the electric cabinet are clogged (for versions SD) ...Check if the anti-dust pre-filter is clogged ..............................Check the oil level .................................................................Check the electrical connections and tighten if necessary .....Replace the oil filter cartridge ................................................Replace the filter cartridge of the oil separator ......................Replace the air filter cartridge ................................................Check the joint .......................................................................Clean the air/oil radiator .........................................................Check filters in electrical cabinet and replace if necessary ....Grease the motor bearings ....................................................Clean inverter dissipator (for SD versions) ............................Check the safety valve ..........................................................Check the electrical connections and tighten if necessary .....Change the oil .......................................................................Check the hydraulic seals .....................................................Test motor trip switch (for DR versions) ................................Test oil trip switch ..................................................................Overhaul the suction valve ....................................................Check the hoses and replace if necessary............................Overhaul oil separator flange ................................................Grease the minimum pressure valve.....................................Replace Fluorflon pipes 6x4 and 10x10 ................................Replace the screw oil seal ....................................................Replace the bearings of the radiator fan motor (to be done byFIAC Technical Service centre) .............................................Replace the delivery OR flange .............................................Replace inverter fan (for SD versions) ..................................Replace the bearings of the motor (to be done by FIAC Technical Service centre) ........Replace the bearings of the screw (to be done by FIAC Technical Service centre) ........Seesection6.1.96.1.76.1.16.1.26.1.36.1.46.1.56.1.66.1.96.1.86.1.116.1.16.1.106.1.8The above described maintenance schedule has been planned bearing in mind all the installationparameters and recommended use of the Manufacturer.The Manufacturer advises the customer to keep a record of all maintenance jobs performed on thecompressor, see Section 7 – Drawings and diagrams.32/50

COMPRESSOR MAINTENANCE 6GB6.1.1 Changing the oilRead all the information provided in Section 6.1 before proceeding with any maintenance jobs.Change the oil following the initial 500 hours of use and then every 5000 hours and in event once a year.Open the front panel to access the internal parts of the compressor.Unscrew cap 1 on the separator tank.Take cap 2 off.Screw the fitting with tail piece 3 (supplied with the compressor).As the knurled fitting 1 is turned oil starts to seep out from the screw unit, thereforeuse a hose and container to collect the oil.Once all the oil has been drained remove the knurled fitting 3 and screw cap 2 manually.Top up with oil to half way up inspection glass 4, then screw cap 1 back on and close the compressor.Once the oil and oil filter have been changed leave the compressor to run for roughly 5 minutes then turnit off and check the oil level again.Check the oil level once a month. Ensure it is half way up inspection glass 4.1423Never mix different types of oil, therefore always ensure that the circuit is completely emptybefore filling-up with oil. Each time the oil is changed the filter is also to be replaced.33/50

GB6 COMPRESSOR MAINTENANCE6.1.2 Replacing the oil filter cartridgeRead all indicated in Section 6.1 before starting any maintenance jobs.Replace the oil filter cartridge after the first 2500 hours and in any event each time the oil is changed.Open the front panel.Disassemble filter cartridge 1, using a chain spanner and replace with a new one.Lubricate the sealing gasket before screwing the filter cartridge tight.Manually tighten the new filter cartridge.16.1.3 Replacing the filter cartridge of the oil separatorRead all indicated in Section 6.1 before starting any maintenance jobs.Open the front panel to gain access to inside the compressor.Disconnect the compressed air hoses from the hose fittings 1.Loosen nut 3 and disconnect pipe 2.Unscrew the nuts 4 and lift the cover 5 to access inside the separator tank.Replace the old filter with a new one 6.Follow the procedure in reverse order to fit the parts disassembled back in place.13246534/50

COMPRESSOR MAINTENANCE 6GB6.1.4 Replacing the air filter cartridgeRead all indicated in Section 6.1 before starting any maintenance jobs.Open the top panel to access inside the compressor.Take the cover off 1; clean the filter holder thoroughly.Replace the cartridge of the air filter 2 and fit the cover back in place.126.1.5 JointOn a periodic basis, visually inspect the joint 2 based on the hours of operation indicated in the maintenancetable.Ensure it operates silently and that there are no splits or other damages in the orange flexible part.Proceed as follows:Check if there are any abnormal noises during operation.Stop the compressor.Disconnect the power supply of the compressor by switching the main ON/OFF switch OFF and make sureit cannot be switched ON again accidentally.Unscrew the protection grid 1.Manually turn the joint and check its state.If you notice any damages, contact an authorised Service centre of the Manufacturer to have it replaced!If no damages or problems are noticed, screw the protection grid back in place.Close the external maintenance panel.1 235/50

GB6 COMPRESSOR MAINTENANCE6.1.6 Cleaning the air/oil radiatorRead all indicated in Section 6.1 before starting any maintenance jobs.It is advisable to clean the radiator 1 on a weekly basis to remove impurities, blowing it with an air gun frominside. Open the left panel and blow compressed air from the inside of the radiator.16.1.7 Cleaning the dust-removal pre-filterRead all indicated in Section 6.1 before starting any maintenance jobs.Clean the pre-filter 1 from impurities on a weekly basis. Slide the pre-filter 1 out and blow with compressedair or replace if necessary.16.1.8 Grease the bearings of the motor.Put new lubrication grease in the motor bearings, using the special lubricator.To lubricate (with roughly 35g of grease), take the tap off the grease discharge on the shield. Always cleanthe grease cap and turn the shaft so that the grease spreads right around the bearing. When the motor isrunning, right after the bearing has been lubricated, the temperature of the actual bearing will increase by10°-15° just momentarily, to then settle back down at the normal temperature when the grease has spreadevenly and any excess grease has been expelled from the bearing tracks. If bearings are lubricatedexcessively they would overheat. Once you have re-lubricated and after a few minutes of testing, put thecaps back on the holes of the motor shields, which discharge any excess grease.Clean the supports and renew the greaseWhatever the hours of operation, the grease is to be renewed after 1-2 years and also when generallyoverhauling the compressor. Once the motor has been dismantled, clean all parts of the bearing and thesupport to remove all the old grease, dry them, check the state of wear of the bearing and replace ifnecessary. Fill all the empty gaps inside the bearing with new grease. The gaps at the side of the supportare not to be filled.Types of recommended greaseTo grease the bearings efficiently, use exclusively grease for high temperatures type Esso Unirex N3. Themanufacturer declines all forms or liability with regard to damages to bearings caused by the use of alternative grease.Do not mix different types of grease (oil pulp, base oil), which reduces the quality of the oil and is thereforeto be avoided.36/50

COMPRESSOR MAINTENANCE 6GBReplace the bearingsThis job is to be done by the Technical Service centre after carefully inspecting the bearings. It is advisableto replace the bearings after:36.000 hours of operation if the compressor is used in normal conditions (ambient temperature up to 25°C).20.000 hours of operation if the compressor is used in harsher conditions (ambient temperature up to 40°C).6.1.9 Cleaning the filters of the electrical cabinetClean the filters (1) once a month by unscrewing and removing the guard (2) and blowing them withcompressed air.If the machine works in a dusty environment, it is advisable to clean the filters more frequently based ontheir condition.Replace the filter after it has been cleaned five times or if the environment is particularly dusty.1226.1.10 Replacing the inverter fan and radiator fan bearingsThe fan of the inverter and the supplementary fan above it are to be replaced every 20000 hours ofoperation.The bearings of the radiator fan are to be replaced, in normal conditions of use, every 12500 hours,whereas they are to be replaced every 6000 hours in the case of harsher working conditions (ambienttemperature up to 40°C). To remove the fan, contact an authorised centre for its replacement.37/50

GB6 COMPRESSOR MAINTENANCE6.1.11 Cleaning the dissipator (only for version SD)Dust transported by the cooling air may settle on the fins of the dissipator. If the dissipator is not cleanedregularly, the drive may encounter alarms and faults due to overheating. In “normal” surroundings, thedissipator must be cleaned and inspected on a yearly basis, but more often in dusty surroundings.Clean the dissipator as follows:Remove the cooling fan.Blow DRY compressed air from the bottom upwards and simultaneously use a vacuum cleaner on the airoutlet to clean away the dust. Cover any equipment nearby with sheets to protect them against thedust expelled.Re-install the cooling fan.6.2 Diagnosing the alarm status/inconveniences-faultsBefore doing any job on the compressor ensure that:• The main ON/OFF switch is turned Off (position “0”)• The electric compressor switch is disabled in position “0”• The compressor is shut-off from the compressed air system• The compressor and the internal pneumatic circuit are completely de-pressurisedIf you are unable to rectify the anomaly encountered on your compressor contact your nearest Authorisedservice Centre.COMPRESSORAnomaliesCauseSolutionThe machine stops, as the oilalarm has triggered (redLED).Excessive temperature of air/oil mix outlet from the screw(105 °C).Check the oil level. Check if the radiator isclean. Check if the dust removal pre-filter isclean. Check the ambient temperature andthe minimum distance of the compressorfrom the walls in the room. Check if themobile soundproof panels are firmly securedin place (pressurisation of the ventilationair).Ambient temperature too high, air dischargechannels too narrow or too long. Check oillevel and if the type of oil is correct. Checkif the oil filter is clogged.To start the machine again, open the frontpanel of the compressor, press the resetkey on the right side of the electrical system(see button 1 point 5.2.2) and the RESETkey of the board, then press START.38/50

COMPRESSOR MAINTENANCE 6GBAnomalies Cause SolutionThe machine stops, as thecompressor motor trip switchhas tripped (red LED).Compressor motor trip switchtripped.Ensure the electrical power supply is correct,checking if the three power supply phasesare around about the same value. Ensurethe cables are firmly connected to theterminal board and make sure the electricalcables have not melted. Ensure the suctiongrid of the cooling fan of the motor is notdirty or obstructed with foreign objects(paper, leaves, rags). To start the machineagain, wait for the motor to cool down.The machine works with two phases due afault in the motor or due to a blown fuse,therefore have the motor repaired by anauthorised Fiac SpA centre if necessary orreplace the blown fuse. If the machine failsto depressurise, check the depressurisationline and excessive ambient temperature, inwhich case ventilate the room and lower thetemperature to below 45°C.The machine stops, as theradiator fan motor trip switchhas tripped (red LED).Radiator fan motor trip switchtripped.Ensure the electrical power supply is correct,checking if the three power supply phasesare around about the same value. Ensurethe cables are firmly connected to theterminal board and make sure the electricalcables have not melted. Ensure the suctiongrid of the cooling fan of the motor is notdirty or obstructed with foreign objects(paper, leaves, rags). To start the machineagain, wait for the motor to cool down.The compressor is runningbut fails to load.The suction valve fails to open.The machine works with two phases due afault in the motor or due to a blown fuse,therefore have the motor repaired by anauthorised Fiac SpA centre if necessary orreplace the blown fuse. If the ambienttemperature is too high, ventilate the roomand lower the temperature to below 45°C.Check if the pressure probe is workingcorrectly and also if the commandingsolenoid valve (NC solenoid valve) isworking regularly.Check the running direction of the motorand modify if necessary to avoid irreparabledamages to the compressor. The nonreturnvalve or minimum pressure valvecould be faulty, therefore have themreplaced by an authorised service centre.Tighten any loose pipes and joints. It couldalso be that the air demand is excessive,therefore you need to install anothercompressor in parallel. The compressorcould be faulty, therefore contact anauthorised Service centre to have it repaired.39/50

GB6 COMPRESSOR MAINTENANCEAnomalies Cause SolutionThe machine stops, as thepressure safety switch hastripped (red LED).The pressure exceeds thealarm pressure.Check the line pressure, release thepressure to take it back to the set workingvalues.The machine fails to startwhen starting it up for thefirst time. Rotation alarm(red LED).The screw unit and the motorof the radiator fan run in theopposite direction (for DRversions).The motor of the radiator fanruns in the opposite direction(for SD versions).Invert two phases of the power supply onswitch IG.Invert two phases of the power supply onswitch IG.Maintenance alarm (redflashing LED)The preset maintenance timehas expired.Follow the instructions given herein in Point6.1.Oil leak from air filter.The oil level is too high,suction valve faulty.Drain the oil until the correct level isrestored, contact an authorised Servicecentre for the valve.Safety relief valve.The machine fails todepressurise during idlerunning mode, the oilseparator cartridge isclogged.Contact the Service centre.Excessive oil consumption.Oil not suitable for the use ofthe compressor, air-oilseparator cartridge torn.The screws of the cover ofthe oil separator tank areloose, oil level too high.Replace the oil with one suitable for thetype of use. Replace the cartridge of the oilseparator, tighten the screws of the coverof the oil separator, and restore the correctoil level.40/50

DRAWINGS AND DIAGRAMS 7GB7 Drawings and diagrams7.1 Wiring diagramsKEY OF THE WIRING DIAGRAMS (versions DR)QS: Main ON/OFF switchFUV: Fan motor fuses 10.3x38 : aM 6A (100HP 400V)Fan motor fuses 10.3x38 : aM 4A (75HP 400V)Fan motor fuses 10.3x38 : aM 10A (100HP 230V)Fan motor fuses 10.3x38 : aM 8A (75HP 230V)MV: Fan motorMC: Compressor motorKR: Fan motor phases sequence relayF1-F2: Fuses 5x20 1A (T)F3: Fuse 5x20 1A (F)F4: Fuse 5x20 800mA (T)T: TransformerK1: Compressor motor line contact makerK2: Compressor motor delta contact makerK3: Compressor motor star contact makerK4: Fan motor contact makerR1-R2-R3: Voltage restrictors (excluding 75HP at 400V 50/60Hz)D: ECUY1-Y2: Solenoid valveY3-KTS: Condensate discharge solenoid valveSE: Emergency push buttonSR: Oil alarm reset buttonSA: Air filter vacuum gaugeSTV: Fan motor internal protection trip switchSD: Oil separator tank pressure switchBP: Pressure sensorBT: Temperature sensorRT: Compressor motor thermistors41/50

GB7 DRAWINGS AND DIAGRAMS42/50

DRAWINGS AND DIAGRAMS 7GB43/50

GB7 DRAWINGS AND DIAGRAMSKEY OF THE WIRING DIAGRAMS (versions SD)QS: Main ON/OFF switchFU: Fuses NH1 400A ultra rapid 660V (100HP)Fuses NH000 200A ultra rapid 660V (75HP)KG: Main contact makerU: InverterFUV: Fan motor fuses 10.3x38 : aM 6A (100HP)Fan motor fuses 10.3x38 : aM 4A (75HP)KV: Fan motor contact makerMV: Fan motorMC: Compressor motorKR: Fan motor phases sequence relayF1-F2: Fuses 5x20 1A (T)F3: Fuse 5x20 1A (F)F4: Fuse 5x20 800mA (T)F5: Fuse 5x20 500mA (T)T: TransformerSE: Emergency buttonMVA: Electric control panel fan motorC: Electric control panel fan motor condenserD: ECUY1-Y2: Solenoid valveY3-KTS: Condensate discharge solenoid valveSR: Oil separator buttonSD: Oil separator pressure switchSA: Air filter vacuum gaugeSTV: Fan motor internal protection trip switchBP: Pressure sensorBT: Temperature sensorRT: Compressor motor thermistors44/50

DRAWINGS AND DIAGRAMS 7GB45/50

GB7 DRAWINGS AND DIAGRAMS7.2 Pneumatic diagrams1 Air filter2 Silencer3 Pressure switch4 Air radiator5 Minimum valve6 Gauge7 Safety valve8 Separator filter9 Oil separator tank10 Oil level indicator11 Oil drainage tapA ADJUSTMENT VALVE UNITB COMPRESSOR UNITC OIL SEPARATOR UNITD RADIATOR BATTERY UNIT1 oil air mix delivery circuit2 air delivery to radiator battery3 idle running and adjustment valve pilot circuit4 oil priming circuit5 oil by pass circuit6 oil recovery circuit7 oil injection circuit12 Thermostatic bulb13 Thermostatic valve14 Oil filter15 Oil radiator16 Machine temperature probe17 Cooling fan18 Electric motor19 Direct transmission20 Screw compressor unit21 Adjustment valve22 Idle running choker23 Solenoid valve (only for V100)46/50

DRAWINGS AND DIAGRAMS 7GB47/50

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE1 7385770000 1 Electric motor compressor - Motore elettrico compressore 380÷415V 50Hz1A 7385900000 1 Electric motor compressor - Motore elettrico compressore 380÷415V 60Hz2 7030490000 4 Toothed washer - Rondella dentata Ø163 7030730000 4 Washer - Rondella Ø164 7012640000 4 Screw - Vite M16x505 7010530000 8 Screw - Vite M18x706 7030610000 8 Washer - Rondella Ø187 7030600000 8 Toothed washer - Rondella dentata Ø188 5070380008 1 Bell - Campana di fissaggio motore/vite9 7020140000 8 Nut - Dado M1810 7010540000 1 Eyebolt - Golfare M2411 5167050008 1 Wire screen - Rete di protezione12 7020070000 2 Nut - Dado M813 7014470000 2 Grub screw - Grano M814 7580220000 1 Joint - Giunto15 7456270000 1 Delivery flange - Flangia di mandata16 7010560000 4 Screw - Vite M16x9017 7423210000 1 Air end - Vite completa SCA14G (8bar 50Hz)17A 7423220000 1 Air end - Vite completa SCA14G (10bar 50Hz)17B 7423130000 1 Air end - Vite completa SCA14 (8bar 60Hz)18 7085940000 1 Joint - Riduzione19 4112070000 1 Sensor - Sensore temperatura20 7079690000 1 Gasket - Guarnizione21 7564020000 1 Sensor - Sensore intasamento22 7161700000 1 Suction valve - Valvola di aspirazione23 7030730000 4 Washer - Rondella24 7030490000 4 Toothed washer - Rondella dentata25 7012640000 4 Screw - Vite26 7071350000 1 Oil seal kit (See kit assembling table) - Kit paraolio (Vedi tavola assemblaggio kit)27 4094170000 1 Brearings and oil seal kit (See kit assembling table) - Kit cuscinetti e paraolio (Vedi tavola assemblaggio kit)28 7082600000 1 Suction valve maintenance kit (See kit assembling table) - Kit manutenzione valvola aspirazione (Vedi tavola assemblaggio kit)29 7043210000 1 Clamp - Fascetta30 7232370000 1 Hose - Tubo31 7212240000 1 Air filter - Filtro aria32 7212050010 1 Air filter cartridge - Cartuccia filtro aria33 5167060008 1 Support - Staffa34 7192620000 1 Minimum pressure valve - Valvola di minima pressione35 7081760000 1 Joint - Nipplo36 7030930000 1 Washer - Rondella37 7024200000 8 Nut - Dado M1638 7030490000 8 Toothed washer - Rondella dentata Ø1639 7030730000 8 Washer - Rondella Ø1640 7030020000 2 Washer - Rondella41 7030130000 2 Toothed washer - Rondella dentata42 7011290000 2 Screw - Vite43 7470630000 1 Separator tank - Serbatoio separatore44 7079560000 1 Gasket - Guarnizione45 7211410000 1 Separator filter - Filtro separatore46 7192610000 1 Safety valve - Valvola di sicurezza47 7250700000 1 Pressure switch - Pressostato intasamento filtro disoleatore (8 bar)VALID FROM 25/07/2006 - VALIDO DAL 25/07/2006 (REV.06.G.06)HP75 DR 8 BAR SCA14G 1/4HP75 DR 10 BAR SCA14G 1/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE47A 7250710000 1 Pressure switch - Pressostato intasamento filtro disoleatore (10 bar)48 7014350000 8 Screw -Vite S.T.E.I. M16x7049 7056260010 1 Joint - Raccordo50 7011160000 4 Screw - Vite51 7231920000 1 Hose - Tubo di mandata52 7030390000 2 Washer - Rondella53 7180140000 1 Oil level sight glass - Spia livello olio54 7562600000 1 Relief valve - Valvola di scarico55 7090060000 1 Oil plug - Tappo olio56 5166790008 1 Support - Supporto filtro olio57 7011160000 4 Screw - Vite58 7030360000 4 Toothed washer - Rondella dentata59 7020080000 4 Washer - Rondella60 7020060000 2 Nut - Dado61 7012290000 4 Screw - Vite62 7239010000 1 Hose - Tubo disoleatore/radiatore63 7231240000 1 Hose - Tubo olio radiatore/filtro64 7231940000 1 Hose - Tubo mandata aria65 7231930000 1 Hose - Tubo iniezione66 7030580000 4 Washer - Rondella67 7081011300 4 Joint - Raccordo68 7081530000 2 Joint - Raccordo69 7211430000 1 Oil filter - Filtro olio70 7212430000 1 Support - Supporto filtro olio71 7030930000 2 Washer - Rondella72 7081520000 2 Joint - Raccordo73 7011040000 4 Screw - Vite74 7030020000 4 Washer - Rondella75 7062900000 1 Spacer - Distanziale75A 7062890000 1 Spacer - Distanziale (10bar 60Hz)76 7070380000 1 OR gasket - Guarnizione OR77 7070390000 1 OR gasket - Guarnizione OR78 7488330000 1 Cover - Coperchio disoleatore

HP75 DR SCA14G 1/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE100 7014420000 16 Screw - Vite101 7012240000 98 Screw - Vite102 7014140000 24 Screw - Vite103 7018590000 6 Hinge - Cerniera104 7459920000 4 Key hole - Serratura105 7459920020 1 Key - Chiave106 7519530000 1 Oil level panel - Pannello spia olio107 5166800008 1 Panel - Pannello108 7280110000 2 Handle - Maniglia109 5011980008 4 Support - Supporto montanti110 5166670008 2 Angular - Angolare111 5166660008 2 Angular - Angolare112 5166830008 3 Panel - Pannello113 5166730008 3 Column - Montante114 5166820008 1 Rear panel - Pannello posteriore115 7155500000 1 Electronic card panel - Pannello scheda elettronica116 5166840008 1 Panel - Pannello117 5166810008 1 Central panel - Pannello centrale118 5166720008 1 Column - Montante119 5166680008 1 Column - Montante120 5166690008 1 Column - Montante121 5166700008 1 Column - Montante122 5166710008 1 Column - Montante123 5166850008 1 Pre-filter panel - Pannello prefiltro124 5167090008 2 Angular - Angolare prefiltro125 7212240000 1 Pre-filter - Prefiltro126 7012300000 16 Screw - Vite127 7031030000 16 Washer - Rondella128 7012300000 8 Screw - Vite129 7300080000 1 Emergency push-button - Pulsante di emergenza130 7014420000 4 Screw - Vite131 7433220000 1 Electronic card - Scheda elettronica132 5011950008 1 Base - BasamentoVALID FROM 25/07/2006 - VALIDO DAL 25/07/2006 (REV.06.G.06)HP75 DR 8 BAR SCA14G 2/4HP75 DR 10 BAR SCA14G 2/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE

HP75 DR SCA14G 2/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE200 7517480000 1 Radiator - Radiatore201 7020060000 6 Nut - Dado202 7030020000 10 Washer - Rondella203 7018690000 2 Eyebolt - Golfare M10204 7030020000 12 Washer - Rondella205 7201360000 1 Fan - Ventola radiale V230-V400 / 50Hz205A 7201420000 1 Fan - Ventola radiale V400 / 60Hz205B 7200360000 1 Fan - Ventola radiale V460 / 60Hz206 7030130000 6 Toothed washer - Rondella dentata207 7011050000 26 Screw - Vite208 5166930008 1 Plate - Piastra209 7030020000 10 Washer - Rondella Ø6210 5167030008 1 Cover - Coperchio laterale211 7012240000 26 Screw - Vite212 5166950008 1 Fan box - Box ventola212A 5167260008 1 Fan box - Box ventola V400-v460 / 60Hz213 5166750008 1 Support - Angolare214 5166740008 2 Support - Angolare superiore215 5166760008 1 Support - Angolare216 5166780008 1 Support - Angolare superiore di irrigidimento217 5166880008 1 Panel - Pannello superiore218 5166890008 1 Panel - Pannello radiatore219 5166910008 1 Panel - Pannello220 7014140000 8 Screw - Vite221 7018590000 4 Hinge - Cerniera222 7011040000 16 Screw - Vite223 5166990008 1 Support - Supporto223A 5167270008 1 Support - Supporto V400-V460 / 60Hz224 7459920020 2 Key hole - Serratura225 7433370000 1 Handle - Maniglia blocca porta226 5166870008 1 Panel - Pannello227 5166770008 1 Support - Angolare228 7014450000 8 Screw - Vite M5x50229 5166920008 1 Electric box - Cassetta elettrica230 5166970008 2 Support - Supporto231 7248090000 1 Grille - Griglia232 5167010008 1 Grille - GrigliaVALID FROM 25/07/2006 - VALIDO DAL 25/07/2006 (REV.06.G.06)HP75 DR 8 BAR SCA14G 3/4HP75 DR 10 BAR SCA14G 3/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE

HP75 DR SCA14G 3/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE300 7413700000 1 Electric board - Apparecchiatura elettrica V400 50/60Hz301 7509290000 1 Electric board plate - Piastra impianto elettrico302 7081130000 4 Screw - Vite M8x40303 7030030000 4 Washer - Rondella304 7031010000 4 Toothed washer - Rondella dentata305 7020070000 4 Nut - Dado M8306 7433450000 1 Blocking door - Bloccaporte307 7084270000 2 Joint - Raccordo 1/8"308 7300230000 1 RESET push-button - Pulsante di RESET309 7432310000 1 Contactor - Contattore A50 (K3)310 7432720000 1 Fuse - Fusibile 1A ritardato310A 7432720000 1 Fuse - Fusibile 1A ritardato310B 7431630000 1 Fuse - Fusibile 1A ritardato310C 7433290000 1 Fuse - Fusibile 800mA ritardato311 7432750000 1 Connector - Morsettiera312 7432400000 1 Contactor - Contattore A75 (K2)313 7432400000 1 Contactor - Contattore A75 (K1)314 7433330000 1 Fuse - Fusibile 1A315 7564260000 1 Transormer - Trasformatore 160VA (T)316 7432260000 1 Contactor - Contattore A9 (K4)317 7433030000 1 Relay - Rele sequenza fasi (KR)318 7082050000 1 Joint - Raccordo "T" 1/4"319 7082640000 1 Joint - Raccordo "L" 1/8"320 6002530014 1 Joint - Raccordo "a crove 1/4" MFFF321 7080180000 1 Joint - Raccordo322 5167100008 1 Support - Supporto filtri323 7012240000 2 Screw - Vite324 7084950000 8 Joint - Raccordo "L" 1/8" Ø10325 7080800000 3 Joint - Raccordo "L" 1/8" Ø6326 7562980000 3 Filter - Filtro condensa327 7081160000 3 Joint - Raccordo328 7191010000 6 Valve - Valvola unidirezionale329 7082300000 1 Joint - Raccordo "T" 1/8" Ø6330 7194330000 1 Solenoid valve - Elettrovalvola331 7080780000 1 Joint - Raccordo "L" 1/8" Ø6332 7230070000 1 Rilsan FLUORFLON hose - Tubo Rilsan FLUORFLON Ø10333 7564330000 1 Pressure transducer - Trasduttore di pressione334 7082570000 1 Joint - Raccordo diritto 1/8" Ø6 calzamento335 7194340000 1 Solenoid valve - Elettrovalvola336 7085600000 4 Joint - Raccordo337 7081010000 1 Joint - Raccordo 1/2"338 7500570000 3 Stretch eleminator - Pressacavo M63x1,5339 5165700008 1 Support - Supporto340 7080810000 1 Joint - Raccordo "L" 1/4" Ø6341 7080810000 1 Joint - Raccordo342 7500440000 2 Stretch eleminator - Pressacavo M20x1,5343 7011030000 2 Screw - Vite TE M6x10344 7012240000 6 Screw - Vite345 5166940008 1 Support - Supporto346 4086450000 1 Solenoid valve - ElettrovalvolaVALID FROM 25/07/2006 - VALIDO DAL 25/07/2006 (REV.06.G.06)HP75 DR 8 BAR SCA14G 4/4HP75 DR 10 BAR SCA14G 4/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE347 7230050000 1 Rilsan FLUORFLON hose - Tubo Rilsan FLUORFLON Ø6348 7082980000 1 Joint - Raccordo diritto 1/4"349 7082300000 1 Joint - Raccordo350 7500430000 8 Stretch eleminator - Pressacavo M16x1,5351 6002580012 1 Joint - Raccordo "T" 1/2"352 7082970000 1 Joint - Raccordo "L" 1/4"353 7130450000 1 Tap - Rubinetto354 7082980000 2 Joint - Raccordo diritto 1/4"

HP75 DR SCA14G 4/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE1 7385770000 1 Electric motor 400V compressor - Motore elettrico compressore 400V2 7030490000 4 Toothed washer - Rondella dentata Ø163 7030730000 4 Washer - Rondella Ø164 7012640000 4 Screw - Vite M16x505 7010530000 8 Screw - Vite M18x706 7030610000 8 Washer - Rondella Ø187 7030600000 8 Toothed washer - Rondella dentata Ø188 5070370008 1 Bell - Campana di fissaggio motore/vite9 7020140000 8 Nut - Dado M1810 7010540000 1 Eyebolt - Golfare M2411 5167050008 1 Wire screen - Rete di protezione12 7020070000 2 Nut - Dado M813 7014470000 2 Grub screw - Grano M814 7580220000 1 Joint - Giunto15 7456270000 1 Delivery flange - Flangia di mandata16 7010560000 4 Screw - Vite M16x9017 7423130000 1 Air end - Vite completa SCA1418 7085940000 1 Joint - Riduzione19 4112070000 1 Sensor - Sensore temperatura20 7079690000 1 Gasket - Guarnizione21 7564020000 1 Sensor - Sensore intasamento22 7161700000 1 Suction valve - Valvola di aspirazione23 7030730000 4 Washer - Rondella24 7030490000 4 Toothed washer - Rondella dentata25 7012640000 4 Screw - Vite26 7071350000 1 Oil seal kit (See kit assembling table) - Kit paraolio (Vedi tavola assemblaggio kit)27 4094170000 1 Brearings and oil seal kit (See kit assembling table) - Kit cuscinetti e paraolio (Vedi tavola assemblaggio kit)28 7082600000 1 Suction valve maintenance kit (See kit assembling table) - Kit manutenzione valvola aspirazione (Vedi tavola assemblaggio kit)29 7043210000 1 Clamp - Fascetta30 7232370000 1 Hose - Tubo31 7212240000 1 Air filter - Filtro aria32 7212050010 1 Air filter cartridge - Cartuccia filtro aria33 5167060008 1 Support - Staffa34 7192620000 1 Minimum pressure valve - Valvola di minima pressione35 7081760000 1 Joint - Nipplo36 7030930000 1 Washer - Rondella37 7024200000 8 Nut - Dado M1638 7030490000 8 Toothed washer - Rondella dentata Ø1639 7030730000 8 Washer - Rondella Ø1640 7030020000 2 Washer - Rondella41 7030130000 2 Toothed washer - Rondella dentata42 7011290000 2 Screw - Vite43 7470630000 1 Separator tank - Serbatoio separatore44 7079560000 1 Gasket - Guarnizione45 7211410000 1 Separator filter - Filtro separatore46 7192610000 1 Safety valve - Valvola di sicurezza47 7250700000 1 Pressure switch - Pressostato intasamento filtro disoleatore (8 bar)47A 7250710000 1 Pressure switch - Pressostato intasamento filtro disoleatore (10 bar)48 7014350000 8 Screw -Vite S.T.E.I. M16x7049 7056260010 1 Joint - RaccordoVALID FROM 31/01/2006 - VALIDO DAL 31/01/2006 (REV.06.B.06)HP75 SD 8 BAR SCA14 1/4HP75 SD 10 BAR SCA14 1/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE50 7011160000 4 Screw - Vite51 7231920000 1 Hose - Tubo di mandata52 7030390000 2 Washer - Rondella53 7180140000 1 Oil level sight glass - Spia livello olio54 7562600000 1 Relief valve - Valvola di scarico55 7090060000 1 Oil plug - Tappo olio56 5166790008 1 Support - Supporto filtro olio57 7011160000 4 Screw - Vite58 7030360000 4 Toothed washer - Rondella dentata59 7020080000 4 Washer - Rondella60 7020060000 2 Nut - Dado61 7012290000 4 Screw - Vite62 7239010000 1 Hose - Tubo disoleatore/radiatore63 7231240000 1 Hose - Tubo olio radiatore/filtro64 7231940000 1 Hose - Tubo mandata aria65 7231930000 1 Hose - Tubo iniezione66 7030580000 4 Washer - Rondella67 7081011300 4 Joint - Raccordo68 7081530000 2 Joint - Raccordo69 7211430000 1 Oil filter - Filtro olio70 7212430000 1 Support - Supporto filtro olio71 7030930000 2 Washer - Rondella72 7081520000 2 Joint - Raccordo73 7011040000 4 Screw - Vite74 7030020000 4 Washer - Rondella75 7062890000 1 Spacer - Distanziale76 7070380000 1 OR gasket - Guarnizione OR77 7070390000 1 OR gasket - Guarnizione OR78 7082050000 1 Joint - Raccordo79 7111010000 1 Pressure gauge - Manometro80 7500570000 1 Stretch eliminator - Pressacavo81 7500440000 1 Stretch eliminator - Pressacavo82 7488330000 1 Cover - Copercchio disoleatore

de la demanda por mano de obra femenina en las épocas de mayores requerimientos depersonal. Este incremento se acentúa en aquellas zonas que generan mayores niveles deproducción agraria (salvo en la región de Arica y Parinacota, la que tiene una participaciónmenor en la producción agraria nacional), dato que se presentó en el cuadro n° 1.Fuente: Elaborado por ODEPA con información de la NENE (INE)3.2- El trabajo y la asociatividad en la provincia de CuricóDe acuerdo a los datos proporcionados por la encuesta CASEN (2009), el empleode la zona se caracteriza por presentar ciertas particularidades (al observar los datos porcomuna) en las formas de contratación de mano de obra. Así, y como se indica en elgráfico n°4, existen comunas en las cuales el trabajo de temporada supera en importanciaal empleo permanente, esto es lo que sucede en las zonas de Sagrada Familia yRomeral, en las cuales esta labor es para la mayoría de la población activa, dato que seexplica por la importancia que el trabajo en el agro tiene en ambos territorios, ya queestas comunas están rodeadas de predios agrícolas y plantas de procesamiento y57

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE100 7014420000 16 Screw - Vite101 7012240000 98 Screw - Vite102 7014140000 24 Screw - Vite103 7018590000 6 Hinge - Cerniera104 7459920000 4 Key hole - Serratura105 7459920020 1 Key - Chiave106 7519530000 1 Oil level panel - Pannello spia olio107 5166800008 1 Panel - Pannello108 7280110000 2 Handle - Maniglia109 5011980008 4 Support - Supporto montanti110 5166670008 2 Angular - Angolare111 5166660008 2 Angular - Angolare112 5166830008 3 Panel - Pannello113 5166730008 3 Column - Montante114 5166820008 1 Rear panel - Pannello posteriore115 7155500000 1 Electronic card panel - Pannello scheda elettronica116 5166840008 1 Panel - Pannello117 5166810008 1 Central panel - Pannello centrale118 5166720008 1 Column - Montante119 5166680008 1 Column - Montante120 5166690008 1 Column - Montante121 5166700008 1 Column - Montante122 5166710008 1 Column - Montante123 5166850008 1 Pre-filter panel - Pannello prefiltro124 5167090008 2 Angular - Angolare prefiltro125 7212240000 1 Pre-filter - Prefiltro126 7012300000 16 Screw - Vite127 7031030000 16 Washer - Rondella128 7012300000 8 Screw - Vite129 7300080000 1 Emergency push-button - Pulsante di emergenza130 7014420000 4 Screw - Vite131 7433220000 1 Electronic card - Scheda elettronica132 5011950008 1 Base - BasamentoVALID FROM 31/01/2006 - VALIDO DAL 31/01/2006 (REV.06.B.06)HP75 SD 8 BAR SCA14 2/4HP75 SD 10 BAR SCA14 2/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE

HP75 SD SCA14 2/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE200 7517480000 1 Radiator - Radiatore201 7020060000 6 Nut - Dado202 7030020000 10 Washer - Rondella203 7018690000 2 Eyebolt - Golfare M10204 7030020000 12 Washer - Rondella205 7201360000 1 Fan - Ventola radiale V230-V400 / 50Hz205A 7201420000 1 Fan - Ventola radiale V400 / 60Hz205B 7200360000 1 Fan - Ventola radiale V460 / 60Hz206 7030130000 6 Toothed washer - Rondella dentata207 7011050000 26 Screw - Vite208 7201400000 1 Fan - Ventola V230/50-60Hz209 7030020000 10 Washer - Rondella Ø6210 5167030008 1 Cover - Coperchio laterale211 7012240000 26 Screw - Vite212 5166950008 1 Fan box - Box ventola212A 5167260008 1 Fan box - Box ventola V400-460 / 60Hz213 5166750008 1 Support - Angolare214 5166740008 2 Support - Angolare superiore215 5166760008 1 Support - Angolare216 5166780008 1 Support - Angolare superiore di irrigidimento217 5166880008 1 Panel - Pannello superiore218 5166890008 1 Panel - Pannello radiatore219 5166900008 1 Panel - Pannello220 7014140000 8 Screw - Vite221 7018590000 4 Hinge - Cerniera222 7011040000 16 Screw - Vite223 7212420000 2 Electric fan filter - Filtro elettroventola224 7459920020 2 Key hole - Serratura225 7433370000 1 Handle - Maniglia blocca porta226 5166860008 1 Panel - Pannello227 5166770008 1 Support - Angolare228 7014450000 8 Screw - Vite M5x50229 5166920008 1 Electric box - Cassetta elettrica230 7212410000 1 Electric fan filter - Filtro elettroventola completo231 7212410010 1 Filter - Filtro232 7212420010 2 Filter - Filtro233 5166990008 1 Support - Supporto233A 5167270008 1 Support - Supporto V400-460 / 60Hz234 5166970008 2 Support - Supporto235 7248090000 1 Grille - Griglia236 5167010008 1 Grille - Griglia237 7500440000 1 Stretch eliminator - Pressacavo M20x1,5VALID FROM 31/01/2006 - VALIDO DAL 31/01/2006 (REV.06.B.06)HP75 SD 8 BAR SCA14 3/4HP75 SD 10 BAR SCA14 3/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE

HP75 SD SCA14 3/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE300 7413680000 1 Electric board - Apparecchiatura elettrica V400 50/60Hz300A 7413800000 1 Electric board - Apparecchiatura elettrica V460 60Hz301 7509290000 1 Electric board plate - Piastra impianto elettrico302 7081130000 4 Screw - Vite M8x40303 7030030000 4 Washer - Rondella304 7031010000 4 Toothed washer - Rondella dentata305 7020070000 4 Nut - Dado M8306 7433350000 1 Blocking door - Bloccaporte307 7084270000 2 Joint - Raccordo 1/8"308 7300230000 1 RESET push-button - Pulsante di RESET309 7433390000 1 Contactor - Contattore310 7194330000 1 Solenoid valve - Elettrovalvola311 1 Fuse carrier - Base portafusibili312 1 Fuse carrier - Portafusibili ventola313 7432260000 1 Fan contactor - Contattore ventola314 7432970000 1 Inverter - Inverter315 7564340000 1 Transformer - Trasformatore315A 7564390000 1 Transformer - Trasformatore V460 / 60Hz316 7433330000 1 Fan fuse - Fusibile ventola316A 7436080000 1 Fan fuse - Fusibile ventola V460 / 60Hz317 7433310000 1 Inverter fuse - Fusibile inverter317A 7436090000 1 Inverter fuse - Fusibile inverter V460 / 60Hz318 7082050000 1 Joint - Raccordo "T" 1/4"319 7082640000 1 Joint - Raccordo "L" 1/8"320 6002530014 1 Joint - Raccordo a croce 1/4" MFFF321 7084370000 1 Joint - Raccordo322 5167100008 1 Support - Supporto filtri323 7012240000 2 Screw - Vite324 7084750000 1 Joint - Raccordo "L" Ø10325 7080800000 1 Joint - Raccordo "L" 1/8" Ø6326 7562980000 2 Filter - Filtro condensa327 7081160000 2 Joint - Raccordo328 7191010000 4 Valve - Valvola unidirezionale329 7082300000 1 Joint - Raccordo "T" 1/8" Ø6330 1 Connector - Morsetto331 7080780000 1 Joint - Raccordo "L" 1/8" Ø6332 7230070000 1 Rilsan FLUORFLON hose - Tubo Rilsan FLUORFLON Ø10333 7564330000 1 Pressure transducer - Trasduttore di pressione334 7082570000 3 Joint - Raccordo diritto 1/8" Ø6335 7194340000 1 Solenoid valve - Elettrovalvola336 7085600000 2 Joint - Raccordo337 7081010000 1 Joint - Raccordo338 7500570000 3 Stretch eleminator - Pressacavo M63x1,5339 5165700008 1 Support - Supporto340 7080810000 1 Joint - Raccordo "L" 1/4" Ø6341 7080810000 1 Joint - Raccordo342 7500440000 2 Stretch eleminator - Pressacavo M20x1,5343 7011030000 2 Screw - Vite TE M6x10344 7012240000 6 Screw - Vite345 5166940008 1 Support - SupportoVALID FROM 31/01/2006 - VALIDO DAL 31/01/2006 (REV.06.B.06)HP75 SD 8 BAR SCA14 4/4HP75 SD 10 BAR SCA14 4/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE346 4086450000 1 Solenoid valve - Elettrovalvola347 7230050000 1 Rilsan FLUORFLON hose - Tubo Rilsan FLUORFLON Ø6348 7082980000 1 Joint - Raccordo diritto 1/4"349 7082300000 1 Joint - Raccordo350 7500430000 8 Stretch eleminator - Pressacavo M16x1,5351 7433030000 1 Relay - Rele sequenza fasi V400 / 50Hz351A 7433190000 1 Relay - Rele sequenza fasi V440-480 / 60Hz352 7436070000 1 Fuse - Fusibile 500V 1A ritardato353 7431640000 1 Fuse - Fusibile 1A rapido354 7080800000 1 Joint - Raccordo355 7012280000 2 Screw - Vite356 7082970000 1 Joint - Raccordo "L" 1/4"357 7130450000 1 Tap - Rubinetto358 7082980000 2 Joint - Raccordo diritto 1/4"

HP75 SD SCA14 4/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE1 7385780000 1 Electric motor 400V compressor - Motore elettrico compressore 400V 50Hz1A 7385890000 1 Electric motor 400V compressor - Motore elettrico compressore 400V 60Hz2 7030490000 4 Toothed washer - Rondella dentata Ø163 7030730000 4 Washer - Rondella Ø164 7012640000 4 Screw - Vite M16x505 7010530000 8 Screw - Vite M18x706 7030610000 8 Washer - Rondella Ø187 7030600000 8 Toothed washer - Rondella dentata Ø188 5070380008 1 Bell - Campana di fissaggio motore/vite9 7020140000 8 Nut - Dado M1810 7010540000 1 Eyebolt - Golfare M2411 5167050008 1 Wire screen - Rete di protezione12 7020070000 2 Nut - Dado M813 7014470000 2 Grub screw - Grano M814 7580230000 1 Joint - Giunto15 7456270000 1 Delivery flange - Flangia di mandata16 7010560000 4 Screw - Vite M16x9017 7423240000 1 Air end - Vite completa SCA14G (8bar 50Hz)17A 7423200000 1 Air end - Vite completa SCA14G (10bar 50Hz)17B 7423190000 1 Air end - Vite completa SCA14G (8bar 60Hz)17C 7423210000 1 Air end - Vite completa SCA14G (10bar 60Hz)18 7085940000 1 Joint - Riduzione19 4112070000 1 Sensor - Sensore temperatura20 7079690000 1 Gasket - Guarnizione21 7564020000 1 Sensor - Sensore intasamento22 7161700000 1 Suction valve - Valvola di aspirazione23 7030730000 4 Washer - Rondella24 7030490000 4 Toothed washer - Rondella dentata25 7012640000 4 Screw - Vite26 4094520000 1 Oil seal kit (See kit assembling table) - Kit paraolio (Vedi tavola assemblaggio kit)27 4094530000 1 Brearings and oil seal kit (See kit assembling table) - Kit cuscinetti e paraolio (Vedi tavola assemblaggio kit)28 7082600000 1 Suction valve maintenance kit (See kit assembling table) - Kit manutenzione valvola aspirazione (Vedi tavola assemblaggio kit)29 7043210000 1 Clamp - Fascetta30 7232370000 1 Hose - Tubo31 7212240000 1 Air filter - Filtro aria32 7212240010 1 Air filter cartridge - Cartuccia filtro aria33 5167060008 1 Support - Staffa34 7192620000 1 Minimum pressure valve - Valvola di minima pressione35 7081760000 1 Joint - Nipplo36 7030930000 1 Washer - Rondella37 7024200000 8 Nut - Dado M1638 7030490000 8 Toothed washer - Rondella dentata Ø1639 7030730000 8 Washer - Rondella Ø1640 7030020000 2 Washer - Rondella41 7030130000 2 Toothed washer - Rondella dentata42 7011290000 2 Screw - Vite43 7470630000 1 Separator tank - Serbatoio separatore44 7079560000 1 Gasket - Guarnizione45 7212170000 1 Separator filter - Filtro separatore46 7192610000 1 Safety valve - Valvola di sicurezzaVALID FROM 31/01/2006 - VALIDO DAL 31/01/2006 (REV.06.B.06)HP100 DR 8 BAR SCA14G 1/4HP100 DR 10 BAR SCA14G 1/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE47 7250700000 1 Pressure switch - Pressostato intasamento filtro disoleatore (8 bar)47A 7250710000 1 Pressure switch - Pressostato intasamento filtro disoleatore (10 bar)48 7014350000 8 Screw -Vite S.T.E.I. M16x7049 7056260010 1 Joint - Raccordo50 7011160000 4 Screw - Vite51 7231920000 1 Hose - Tubo di mandata52 7030390000 2 Washer - Rondella53 7180140000 1 Oil level sight glass - Spia livello olio54 7562600000 1 Relief valve - Valvola di scarico55 7090060000 1 Oil plug - Tappo olio56 5166790008 1 Support - Supporto filtro olio57 7011160000 4 Screw - Vite58 7030360000 4 Toothed washer - Rondella dentata59 7020080000 4 Washer - Rondella60 7020060000 2 Nut - Dado61 7012290000 4 Screw - Vite62 7239010000 1 Hose - Tubo disoleatore/radiatore63 7231240000 1 Hose - Tubo olio radiatore/filtro64 7231940000 1 Hose - Tubo mandata aria65 7231930000 1 Hose - Tubo iniezione66 7030580000 4 Washer - Rondella67 7081011300 4 Joint - Raccordo68 7081530000 2 Joint - Raccordo69 7212430000 1 Support - Supporto filtro olio70 7211430000 1 Oil filter - Filtro olio71 7030930000 2 Washer - Rondella72 7081520000 2 Joint - Raccordo73 7011040000 4 Screw - Vite74 7030020000 4 Washer - Rondella75 7062910000 1 Spacer - Distanziale76 7070380000 1 OR gasket - Guarnizione OR77 7070390000 1 OR gasket - Guarnizione OR78 7488330000 1 Cover - Coperchio disoleatore

HP100 DR SCA14G 1/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE100 7014420000 16 Screw - Vite101 7012240000 98 Screw - Vite102 7014140000 24 Screw - Vite103 7018590000 6 Hinge - Cerniera104 7459920000 4 Key hole - Serratura105 7459920020 1 Key - Chiave106 7519530000 1 Oil level panel - Pannello spia olio107 5166800008 1 Panel - Pannello108 7280110000 2 Handle - Maniglia109 5011980008 4 Support - Supporto montanti110 5166670008 2 Angular - Angolare111 5166660008 2 Angular - Angolare112 5166830008 3 Panel - Pannello113 5166730008 3 Column - Montante114 5166820008 1 Rear panel - Pannello posteriore115 7155500000 1 Electronic card panel - Pannello scheda elettronica116 5166840008 1 Panel - Pannello117 5166810008 1 Central panel - Pannello centrale118 5166720008 1 Column - Montante119 5166680008 1 Column - Montante120 5166690008 1 Column - Montante121 5166700008 1 Column - Montante122 5166710008 1 Column - Montante123 5166850008 1 Pre-filter panel - Pannello prefiltro124 5167090008 2 Angular - Angolare prefiltro125 7212240000 1 Pre-filter - Prefiltro126 7012300000 16 Screw - Vite127 7031030000 16 Washer - Rondella128 7012300000 8 Screw - Vite129 7300080000 1 Emergency push-button - Pulsante di emergenza130 7014420000 4 Screw - Vite131 7433220000 1 Electronic card - Scheda elettronica132 5011950008 1 Base - BasamentoVALID FROM 31/01/2006 - VALIDO DAL 31/01/2006 (REV.06.B.06)HP100 DR 8 BAR SCA14G 2/4HP100 DR 10 BAR SCA14G 2/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE

HP100 DR SCA14G 2/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE200 7517480000 1 Radiator - Radiatore201 7020060000 6 Nut - Dado202 7030020000 10 Washer - Rondella203 7018690000 2 Eyebolt - Golfare M10204 7030020000 12 Washer - Rondella205 7201360000 1 Fan - Ventola radiale V230-V400 / 50Hz205A 7201420000 1 Fan - Ventola radiale V400 / 60Hz205B 7200360000 1 Fan - Ventola radiale V460 / 60Hz206 7030130000 6 Toothed washer - Rondella dentata207 7011050000 26 Screw - Vite208 5166930008 1 Plate - Piastra209 7030020000 10 Washer - Rondella Ø6210 5167030008 1 Cover - Coperchio laterale211 7012240000 26 Screw - Vite212 5166950008 1 Fan box - Box ventola212A 5167260008 1 Fan box - Box ventola V400-v460 / 60Hz213 5166750008 1 Support - Angolare214 5166740008 2 Support - Angolare superiore215 5166760008 1 Support - Angolare216 5166780008 1 Support - Angolare superiore di irrigidimento217 5166880008 1 Panel - Pannello superiore218 5166890008 1 Panel - Pannello radiatore219 5166910008 1 Panel - Pannello220 7014140000 8 Screw - Vite221 7018590000 4 Hinge - Cerniera222 7011040000 16 Screw - Vite223 5166990008 1 Support - Supporto223A 5167270008 1 Support - Supporto V400-V460 / 60Hz224 7459920020 2 Key hole - Serratura225 7433370000 1 Handle - Maniglia blocca porta226 5166870008 1 Panel - Pannello227 5166770008 1 Support - Angolare228 7014450000 8 Screw - Vite M5x50229 5166920008 1 Electric box - Cassetta elettrica230 5166970008 2 Support - Supporto231 7248090000 1 Grille - Griglia232 5167010008 1 Grille - GrigliaVALID FROM 31/01/2006 - VALIDO DAL 31/01/2006 (REV.06.B.06)HP100 DR 8 BAR SCA14G 3/4HP100 DR 10 BAR SCA14G 3/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE

HP100 DR SCA14G 3/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE300 7413710000 1 Electric board - Apparecchiatura elettrica V400 50/60Hz301 7509290000 1 Electric board plate - Piastra impianto elettrico302 7081130000 4 Screw - Vite M8x40303 7030030000 4 Washer - Rondella304 7031010000 4 Toothed washer - Rondella dentata305 7020070000 4 Nut - Dado M8306 7433450000 1 Blocking door - Bloccaporte307 7084270000 2 Joint - Raccordo 1/8"308 7300230000 1 RESET push-button - Pulsante di RESET309 7432400000 1 Contactor - Contattore A76 (K3)310 7432780000 1 Fuse - Fusibile 1A ritardato310A 7432720000 1 Fuse - Fusibile 1A ritardato310B 7431640000 1 Fuse - Fusibile 1A ritardato310C 7433290000 1 Fuse - Fusibile 800mA ritardato311 7432750000 1 Connector - Morsettiera312 7432410000 1 Contactor - Contattore A95 (K2)313 7432410000 1 Contactor - Contattore A95 (K1)314 7433340000 3 Fuse - Fusibile 6A315 7564260000 1 Transformer - Trasformatore (T)316 7432260000 1 Contactor - Contattore A9 (K4)317 7433030000 1 Relay - Rele sequenza fasi (KR)318 7082850000 1 Joint - Raccordo "T" 1/4"319 7082640000 1 Joint - Raccordo "L" 1/8"320 6002530014 1 Joint - Raccordo a croce 1/4" MFFF321 7080180000 1 Joint - Raccordo322 5167100008 1 Support - Supporto filtri323 7012240000 2 Screw - Vite324 7084950000 7 Joint - Raccordo "L" 1/8" Ø10325 7080800000 3 Joint - Raccordo "L" 1/8" Ø6326 7562980000 3 Filter - Filtro condensa327 7081160000 3 Joint - Raccordo328 7191010000 6 Valve - Valvola unidirezionale329 7082300000 1 Joint - Raccordo "T" 1/8" Ø6330 7194330000 1 Solenoid valve - Elettrovalvola331 7080780000 2 Joint - Raccordo "L" 1/8" Ø6332 7230070000 1 Rilsan FLUORFLON hose - Tubo Rilsan FLUORFLON Ø10333 7564330000 1 Pressure transducer - Trasduttore di pressione334 7082590000 3 Joint - Raccordo diritto 1/8" Ø6335 7194340000 1 Solenoid valve - Elettrovalvola336 7085600000 2 Joint - Raccordo337 7081010000 1 Joint - Raccordo 1/2"338 7500570000 3 Stretch eleminator - Pressacavo M63x1,5339 5165700008 1 Support - Supporto340 7080810000 1 Joint - Raccordo "L" 1/4" Ø6341 7080810000 1 Joint - Raccordo342 7500440000 2 Stretch eleminator - Pressacavo M20x1,5343 7011030000 2 Screw - Vite TE M6x10344 7012240000 6 Screw - Vite345 5166940008 1 Support - Supporto346 4086450000 1 Solenoid valve - ElettrovalvolaVALID FROM 31/01/2006 - VALIDO DAL 31/01/2006 (REV.06.B.06)HP100 DR 8 BAR SCA14G 4/4HP100 DR 10 BAR SCA14G 4/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE347 7230050000 1 Rilsan FLUORFLON hose - Tubo Rilsan FLUORFLON Ø6348 7082980000 1 Joint - Raccordo diritto 1/4"349 7082300000 1 Joint - Raccordo350 7500430000 8 Stretch eleminator - Pressacavo M16x1,5351 6002580012 1 Joint - Raccordo "T" 1/2"352 7082970000 1 Joint - Raccordo "L" 1/4"353 7130450000 1 Tap - Rubinetto354 7082980000 2 Joint - Raccordo diritto 1/4"

HP100 DR SCA14G 4/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE1 7385780000 1 Electric motor 380÷415V - 460V compressor - Motore elettrico compressore 380÷415V - 460V2 7030490000 4 Toothed washer - Rondella dentata Ø163 7030730000 4 Washer - Rondella Ø164 7012640000 4 Screw - Vite M16x505 7010530000 8 Screw - Vite M18x706 7030610000 8 Washer - Rondella Ø187 7030600000 8 Toothed washer - Rondella dentata Ø188 5070380008 1 Bell - Campana di fissaggio motore/vite9 7020140000 8 Nut - Dado M1810 7010540000 1 Eyebolt - Golfare M2411 5167050008 1 Wire screen - Rete di protezione12 7020070000 2 Nut - Dado M813 7014470000 2 Grub screw - Grano M814 7580230000 1 Joint - Giunto15 7456270000 1 Delivery flange - Flangia di mandata16 7010560000 4 Screw - Vite M16x9017 7423190000 1 Air end - Vite completa SCA14G 53/3718 7085940000 1 Joint - Riduzione19 4112070000 1 Sensor - Sensore temperatura20 7079690000 1 Gasket - Guarnizione21 7564020000 1 Sensor - Sensore intasamento22 7161700000 1 Suction valve - Valvola di aspirazione23 7030730000 4 Washer - Rondella24 7030490000 4 Toothed washer - Rondella dentata25 7012640000 4 Screw - Vite26 4094520000 1 Oil seal kit (See kit assembling table) - Kit paraolio (Vedi tavola assemblaggio kit)27 4094530000 1 Brearings and oil seal kit (See kit assembling table) - Kit cuscinetti e paraolio (Vedi tavola assemblaggio kit)28 7082600000 1 Suction valve maintenance kit (See kit assembling table) - Kit manutenzione valvola aspirazione (Vedi tavola assemblaggio kit)29 7043210000 1 Clamp - Fascetta30 7232370000 1 Hose - Tubo31 7212240000 1 Air filter - Filtro aria32 7212240010 1 Air filter cartridge - Cartuccia filtro aria33 5167060008 1 Support - Staffa34 7192620000 1 Minimum pressure valve - Valvola di minima pressione35 7081760000 1 Joint - Nipplo36 7030930000 1 Washer - Rondella37 7024200000 8 Nut - Dado M1638 7030490000 8 Toothed washer - Rondella dentata Ø1639 7030730000 8 Washer - Rondella Ø1640 7030020000 2 Washer - Rondella41 7030130000 2 Toothed washer - Rondella dentata42 7011290000 2 Screw - Vite43 7470630000 1 Separator tank - Serbatoio separatore44 7079560000 1 Gasket - Guarnizione45 7212170000 1 Separator filter - Filtro separatore46 7192610000 1 Safety valve - Valvola di sicurezza47 7250700000 1 Pressure switch - Pressostato intasamento filtro disoleatore (8 bar)47A 7250710000 1 Pressure switch - Pressostato intasamento filtro disoleatore (10 bar)48 7014350000 8 Screw -Vite S.T.E.I. M16x7049 7056260010 1 Joint - RaccordoVALID FROM 31/01/2006 - VALIDO DAL 31/01/2006 (REV.05.B.06)HP100 SD 8 BAR SCA14G 1/4HP100 SD 10 BAR SCA14G 1/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE50 7011160000 4 Screw - Vite51 7231920000 1 Hose - Tubo di mandata52 7030390000 2 Washer - Rondella53 7180140000 1 Oil level sight glass - Spia livello olio54 7562600000 1 Relief valve - Valvola di scarico55 7090060000 1 Oil plug - Tappo olio56 5166790008 1 Support - Supporto filtro olio57 7011160000 4 Screw - Vite58 7030360000 4 Toothed washer - Rondella dentata59 7020080000 4 Washer - Rondella60 7020060000 2 Nut - Dado61 7012290000 4 Screw - Vite62 7239010000 1 Hose - Tubo disoleatore/radiatore63 7231240000 1 Hose - Tubo olio radiatore/filtro64 7231940000 1 Hose - Tubo mandata aria65 7231930000 1 Hose - Tubo iniezione66 7030580000 4 Washer - Rondella67 7081011300 4 Joint - Raccordo68 7081530000 2 Joint - Raccordo69 7212430000 1 Support - Supporto filtro olio70 7211430000 1 Oil filter - Filtro olio71 7030930000 2 Washer - Rondella72 7081520000 2 Joint - Raccordo73 7011040000 4 Screw - Vite74 7030020000 4 Washer - Rondella75 7062910000 1 Spacer - Distanziale76 7070380000 1 OR gasket - Guarnizione OR77 7070390000 1 OR gasket - Guarnizione OR78 7082050000 1 Joint - Raccordo79 7111010000 1 Pressure gauge - Manometro80 7500570000 1 Stretch eliminator - Pressacavo M63x1,581 7500440000 1 Stretch eliminator - Pressacavo M20x1,582 7488330000 1 Cover - Coperchio disoleatore

HP100 SD SCA14G 1/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE100 7014420000 16 Screw - Vite101 7012240000 98 Screw - Vite102 7014140000 24 Screw - Vite103 7018590000 6 Hinge - Cerniera104 7459920000 4 Key hole - Serratura105 7459920020 1 Key - Chiave106 7519530000 1 Oil level panel - Pannello spia olio107 5166800008 1 Panel - Pannello108 7280110000 2 Handle - Maniglia109 5011980008 4 Support - Supporto montanti110 5166670008 2 Angular - Angolare111 5166660008 2 Angular - Angolare112 5166830008 3 Panel - Pannello113 5166730008 3 Column - Montante114 5166820008 1 Rear panel - Pannello posteriore115 7155500000 1 Electronic card panel - Pannello scheda elettronica116 5166840008 1 Panel - Pannello117 5166810008 1 Central panel - Pannello centrale118 5166720008 1 Column - Montante119 5166680008 1 Column - Montante120 5166690008 1 Column - Montante121 5166700008 1 Column - Montante122 5166710008 1 Column - Montante123 5166850008 1 Pre-filter panel - Pannello prefiltro124 5167090008 2 Angular - Angolare prefiltro125 7212240000 1 Pre-filter - Prefiltro126 7012300000 16 Screw - Vite127 7031030000 16 Washer - Rondella128 7012300000 8 Screw - Vite129 7300080000 1 Emergency push-button - Pulsante di emergenza130 7014420000 4 Screw - Vite131 7433220000 1 Electronic card - Scheda elettronica132 5011950008 1 Base - BasamentoVALID FROM 31/01/2006 - VALIDO DAL 31/01/2006 (REV.05.B.06)HP100 SD 8 BAR SCA14G 2/4HP100 SD 10 BAR SCA14G 2/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE

HP100 SD SCA14G 2/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE200 7517490000 1 Radiator - Radiatore201 7020060000 6 Nut - Dado202 7030020000 10 Washer - Rondella203 7018690000 2 Eyebolt - Golfare M10204 7030020000 12 Washer - Rondella205 7201380000 1 Fan - Ventola radiale 400V / 50Hz205A 7201420000 1 Fan - Ventola radiale 400V / 60Hz205B 7200360000 1 Fan - Ventola radiale 460V / 60Hz206 7030130000 6 Toothed washer - Rondella dentata207 7011050000 26 Screw - Vite208 7201400000 1 Fan - Ventola209 7030020000 10 Washer - Rondella Ø6210 5167030008 1 Cover - Coperchio laterale211 7012240000 26 Screw - Vite212 5166960008 1 Fan box - Box ventola212A 5167260008 1 Fan box - Box ventola 400V-460V / 60Hz213 5166750008 1 Support - Angolare214 5166740008 2 Support - Angolare superiore215 5166760008 1 Support - Angolare216 5166780008 1 Support - Angolare superiore di irrigidimento217 5166880008 1 Panel - Pannello superiore218 5166890008 1 Panel - Pannello radiatore219 5166900008 1 Panel - Pannello220 7014140000 8 Screw - Vite221 7018590000 4 Hinge - Cerniera222 7011040000 16 Screw - Vite223 7212420000 2 Electric fan filter - Filtro elettroventola224 7459920020 2 Key hole - Serratura225 7433380000 1 Handle - Maniglia blocca porta226 5166860008 1 Panel - Pannello227 5166770008 1 Support - Angolare228 7014450000 8 Screw - Vite M5x50229 5166920008 1 Electric box - Cassetta elettrica230 7212410000 1 Electric fan filter - Filtro elettroventola completo231 7212410010 1 Filter - Filtro232 7212420010 2 Filter - Filtro233 5167000008 1 Support - Supporto233A 5167270008 1 Support - Supporto 400V-460V / 60Hz234 5166980008 2 Support - Supporto235 7248100000 1 Grille - Griglia236 5167020008 1 Grille - Griglia237 7500440000 1 Stretch eliminator - Pressacavo M20x1,5VALID FROM 31/01/2006 - VALIDO DAL 31/01/2006 (REV.05.B.06)HP100 SD 8 BAR SCA14G 3/4HP100 SD 10 BAR SCA14G 3/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE

HP100 SD SCA14G 3/4

REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE300 7413690000 1 Electric board - Apparecchiatura elettrica V400 50/60Hz300A 7413800000 1 Electric board - Apparecchiatura elettrica V460 60Hz301 7509290000 1 Electric board plate - Piastra impianto elettrico302 7081130000 4 Screw - Vite M8x40303 7030030000 4 Washer - Rondella304 7031010000 4 Toothed washer - Rondella dentata305 7020070000 4 Nut - Dado M8306 7433360000 1 Blocking door - Bloccaporte307 7084270000 1 Joint - Raccordo 1/8"308 7300230000 1 RESET push-button - Pulsante di RESET309 7433400000 1 Contactor - Contattore310 7194330000 1 Solenoid valve - Elettrovalvola311 1 Fuse carrier - Base portafusibili312 1 Fuse carrier - Portafusibili ventola313 7432260000 1 Fan contactor - Contattore ventola314 7432970000 1 Inverter - Inverter315 7564340000 1 Transformer - Trasformatore315A 7564390000 1 Transformer - Trasformatore V460 / 60Hz316 7433340000 1 Fan fuse - Fusibile ventola V400 / 50Hz316A 7436080000 1 Fan fuse - Fusibile ventola V460 / 60Hz317 7433320000 1 Inverter fuse - Fusibile inverter317A 7436090000 1 Inverter fuse - Fusibile inverter V460 / 60Hz318 7082050000 1 Joint - Raccordo "T" 1/4"319 7082640000 1 Joint - Raccordo "L" 1/8"320 6002530014 1 Joint - Raccordo a croce 1/4" MFFF321 7084370000 1 Joint - Raccordo322 5167100008 1 Support - Supporto filtri323 7012240000 2 Screw - Vite324 7084750000 1 Joint - Raccordo "L" 1/8" Ø10325 7080800000 1 Joint - Raccordo "L" 1/8" Ø6326 7562980000 2 Filter - Filtro condensa327 7081160000 2 Joint - Raccordo328 7191010000 4 Valve - Valvola unidirezionale329 7082300000 1 Joint - Raccordo "T" 1/8" Ø6330 1 Connector - Morsetto331 7080780000 1 Joint - Raccordo "L" 1/8" Ø6332 7230070000 1 Rilsan FLUORFLON hose - Tubo Rilsan FLUORFLON Ø10333 7564330000 1 Pressure transducer - Trasduttore di pressione334 7082590000 3 Joint - Raccordo diritto 1/8" Ø6335 7194340000 1 Solenoid valve - Elettrovalvola336 7085600000 2 Joint - Raccordo337 7081010000 1 Joint - Raccordo338 7500570000 3 Stretch eleminator - Pressacavo M63x1,5339 5165700008 1 Support - Supporto340 7080810000 1 Joint - Raccordo "L" 1/4" Ø6341 7080810000 1 Joint - Raccordo342 7500440000 2 Stretch eleminator - Pressacavo M20x1,5343 7011030000 2 Screw - Vite TE M6x10344 7012240000 6 Screw - Vite345 5166940008 1 Support - SupportoVALID FROM 31/01/2006 - VALIDO DAL 31/01/2006 (REV.05.B.06)HP100 SD 8 BAR SCA14G 4/4HP100 SD 10 BAR SCA14G 4/4REF. CODE QT DESCRIPTIONRIF. CODICE QT DESCRIZIONE346 4086450000 1 Solenoid valve - Elettrovalvola347 7230050000 1 Rilsan FLUORFLON hose - Tubo Rilsan FLUORFLON Ø6348 7082980000 1 Joint - Raccordo diritto 1/4"349 7082300000 1 Joint - Raccordo350 7500430000 8 Stretch eleminator - Pressacavo M16x1,5351 7433030000 1 Relay - Rele sequenza fasi V400 / 50Hz351A 7433190000 1 Relay - Rele sequenza fasi V440-480 / 60Hz352 7436070000 1 Fuse - Fusibile 1A 500V ritardato353 7431640000 1 Fuse - Fusibile 1A rapido354 7080800000 1 Joint - Raccordo355 7012280000 2 Screw - Vite356 7082970000 1 Joint - Raccordo "L" 1/4"357 7130450000 1 Tap - Rubinetto358 7082980000 2 Joint - Raccordo diritto 1/4"

HP100 SD SCA14G 4/4

REF. CODE DESCRIPTIONRIF. CODICE DESCRIZIONE1 7082600000 Suction valve kit - Kit valvola di aspirazione2 7071350000 Oil seal kit - Kit paraolio3+2 4094170000 Oil seal kit+bearings kit - Kit paraolio+kit cuscinetti4084720000 Air end gaskets+oil seal kit - Kit guarnizioni gruppo vite + paraolioSCA14

REF. CODE DESCRIPTIONRIF. CODICE DESCRIZIONE1 7082600000 Suction valve kit - Kit valvola di aspirazione2 4094520000 Oil seal kit - Kit paraolio3+2 4094530000 Oil seal kit+bearings kit - Kit paraolio+kit cuscinetti4084730000 Air end gaskets+oil seal kit - Kit guarnizioni gruppo vite + paraolioSCA14G

MAINTENANCE SCHEDULECOMPRESSOR MODEL ____________________SERIAL NO __________________Date Job description Hours of use Operator’s signature............................ ......................................................... ..................................... ........................................................ ......................................................... ..................................... ........................................................ ......................................................... ..................................... ........................................................ ......................................................... ..................................... ........................................................ ......................................................... ..................................... ........................................................ ......................................................... 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Revisione (07/2006) - Cod. 7.34.760.0000