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Figure D.5 Completed Weld Before Surface Grinding218
219All Electrode Size: 1/8 inchCurrent: 100-105 Amps (E6010)110-115 Amps (E7018)Voltage: 17-19 VoltsPolarity : D.C. ReversedPreheat: 200 o FAll Welding in Flat PositionBackside <strong>of</strong> Pass 1 Ground Before Placing Pass 2Figure D.6 Weld Passes <strong>and</strong> Procedure Summary for Each Test Specimen
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Purdue UniversityPurdue e-PubsJTRP
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1. Report No. 2. Government Accessi
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epairing a bent wrought iron tensio
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vPageCHAPTER 3TEST PROCEDURES FOR M
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ixLIST OF FIGURESFigurePageFigure 1
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xiFigurePageFigure 3.30 Top View of
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xiiiFigurePageFigure 5.12 Typical T
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xvAppendix FigurePageFigure D.7 Ini
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viiiAppendix TablePageTable A.5 Det
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iiiThe authors would also like to t
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2but also what material properties
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4microstructure of the metal. The c
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62. LITERATURE SEARCHBefore experim
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8imperfections, the performance of
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10wrought iron. Adding the slag aft
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12method for manufacturing wrought
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14patents for their process and tra
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16This method of testing of structu
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18plot of this percent elongation d
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20significant variation in the perc
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22The practice of restoring histori
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24Elleby, Wallace W. Sanders, F. Wa
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26From all the surveys that were di
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28Table 2.1 Average Ultimate Streng
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30Figure 2.3 Wrought Iron “Sponge
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32Histogram of Kirkaldy Wrought Iro
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34Percent Occurance in Range - %45.
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3660Combined Wrought Iron BarsTensi
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38The Bell Ford Bridge consisted of
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40Two. These samples were taken fro
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42specimens were of constant cross
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44Along with rectangular tensile co
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46After the initial test loading wa
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483.6 Fatigue TestingTo develop a b
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50The final specimen category consi
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52This analysis was completed using
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54After the initial test was comple
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56completed, but before the surface
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58readings, load cell readings and
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60Figure 3.3 Donated Eyebars 4 and
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62Figure 3.7 Heated Areas in Blue o
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64Figure 3.11 Detail Used in Groove
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66900080007000y = 27.153xR 2 = 0.99
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68Figure 3.19 Charpy Impact Testing
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70Figure 3.23 Eyebar Connection in
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72Figure 3.27 Eyebar A After Filler
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74Figure 3.31 Side View of Finished
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76Figure 3.35 Front View of Eyebar
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78strength from the existence of pe
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80The carbon content present in the
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82value may not be very accurate bu
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84strengths was found to be 29,940
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86wrought iron bars were investigat
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88stresses are induced. These perma
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90toughness the material. The test
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92From the finite element analysis,
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94Table 4.1 Chemical Analysis of Ey
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96Table 4.3 Tensile Coupon Test Res
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98Table 4.5 Charpy Impact Test Resu
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100Table 4.7 Comparison of Strain G
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102Figure 4.1 Typical Micrograph of
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104Figure 4.5 Fracture Surface of D
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106Comparison of Tensile Strengthfo
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108Combined Wrought Iron Bar Histor
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110Figure 4.17 Macrograph of Weld u
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112Figure 4.21 Cleavage Fracture of
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Figure 4.25 Elongation of Hole in E
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116signs on or near the bridge that
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118testing of historic wrought iron
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120so that they would act in symmet
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122The reasons for the differences
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124The second corrosion pattern mod
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126Keating (1984) stated that the s
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128charcoal fire until it is red ho
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130Figure 5.3 Picture of Bottom Cho
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132Figure 5.7 Using Force After Usi
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134Figure 5.11 Reassembling a Pin C
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1366. SUMMARY, CONCLUSIONS AND IMPL
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138rectangular in shape. These eyeb
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140were joined together with a full
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1424. The Charpy impact energy of t
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144connections are unsymmetrical, i
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146LIST OF REFERENCESAASHTO (1998).
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148Hodgkinson, Eaton (1840). Experi
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150Appendix A. Data Collected From
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152Table A.1 Wrought Iron Bar Tensi
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154Table A.1 (continued) Wrought Ir
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156Table A.2 (continued) Wrought Ir
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158Table A.3 Wrought Iron Angle Ten
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160Table A.4 (continued) Summary of
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162Table A.4 (continued) Summary of
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164Table A.5 (continued) Detailed I
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166Table A.5 (continued) Detailed I
Page 188 and 189: 168Table A.5 (continued) Detailed I
Page 204 and 205: 184Table A.7 Tensile Strength Data
Page 206 and 207: 186Table B.1 Example Historic Wroug
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Page 212 and 213: 192County 16: County bridge inspect
Page 214 and 215: 194State 13: Included in original d
Page 216 and 217: 196Figure C.1 Diagrams Showing Loca
Page 218 and 219: 198Figure C.3 Heating of Eyebar fro
Page 220 and 221: 200Figure C.7 Double V Butt Joint u
Page 222 and 223: 202Figure C. 11 Welded Tensile Coup
Page 224 and 225: 204Figure C.15 Tensile Coupon from
Page 226 and 227: 206Figure C.19 Cooling Bath with Su
Page 228 and 229: 208Figure C.23 Side View of Eyebar
Page 230 and 231: 210Figure C.27 Eyebar End Connectio
Page 232 and 233: 212Appendix D. Welding Procedure fo
Page 234 and 235: 214D.2 Filler Weld for Eyebar Conne
Page 236 and 237: 216Figure D.1 Weld Joint Detail Use
Page 240 and 241: 220Figure D.7 Initial Pass Pattern
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