Evaluation and Repair of Wrought Iron and - Purdue e-Pubs ...

Evaluation and Repair of Wrought Iron and - Purdue e-Pubs ... Evaluation and Repair of Wrought Iron and - Purdue e-Pubs ...

10.07.2015 Views

118testing of historic wrought iron would show that the tensile strength is typically lowerthan the tensile strength found in most structural steels.5.2 Verification and Repair of Connection SymmetryIn the beginning of a bridge examination it is important to inspect the bottomchord members for any misalignment either vertical or horizontal which may indicatefailure of the joint connections or the need for adjustments of an individual truss member.In historic metal truss bridges, it is very common for the bottom chord to consist of pairsof eyebars with pin connections. Figure 5.3 is a photograph of a typical bottom chordfound on many historic wrought iron truss bridges.The pin connections consist of multiple two component eyebar members and aone component diagonal member that are connected by a large diameter pin. Figure 5.4shows a typical eye pin connection. In the original design of the bridge, the eye pinconnections are symmetric in the third dimension to ensure that force is equallydistributed amongst all the members. But over time, the members can move and theconnection losses symmetry due to dynamic live load effects on the bridge and theaddition of past repairs. Figure 5.5 is a drawing of a typical pin connection that hasbecome unsymmetrical due to a shift in the diagonal.Since the capacity of a truss bridge is usually analyzed two dimensionally, it isimportant that the eye pin connections remain symmetric to ensure that the forces areequally distributed and the actual behavior of the bridge is two dimensional. If theconnections are not symmetric, a buckling or fracture could occur in members fromlateral forces in the third dimension. Moreover, past repairs to these bridges may includeadding another component to a two component member to increase the capacity. Thisrepair, however, alters the symmetric properties in the bridge and actually causes moreserious problems within the bridge.

119If an existing historic bridge has connections that are lacking symmetry the thirdcomponent members should be removed and the original members should be moved sothe connections are acting symmetrically again. To ensure that future symmetricalbehavior is present in the bridge, spacers are typically added in the connection.5.3 Damaged Pin ReplacementOnce the connections are evaluated symmetrically, the capacity of theconnections should also be determined. One essential part of the connection that couldcontrol the capacity are the eye pins. An analysis of the forces that are acting on the pinsshould be performed to determine their live load capacity. In one historical bridgerehabilitation, the analysis indicated that the pins had very little live-load capacity andgoverned the load rating of the bridge (Taavoni, 1994). If it is determined that the pin’slive load capacity is not adequate, the existing pins should be removed and theconnections should be replaced.Difficulties typically arise upon removing the pins in the truss bridges. This isbecause they often are severely corroded and strained or deflected. If the pins areseverely bent it may indicate that they were undergoing too much force and their removalis appropriate. The addition of heat causes thermal expansion and is often used alongwith force when removing the pins to help in the difficult process, as seen in Figure 5.6and Figure 5.7. After the pins are removed, it is common to replace them with a higherstrength material and place spacers to ensure symmetry in the connections. Replacing theexisting pins with higher strength pins could increase the load capacity of the bridge andbe an affordable alternative to bridge replacement.In the case of the Carroll Road Bridge in Maryland, the existing pins werereplaced with new higher strength pins and the members of the connections were moved

119If an existing historic bridge has connections that are lacking symmetry the thirdcomponent members should be removed <strong>and</strong> the original members should be moved sothe connections are acting symmetrically again. To ensure that future symmetricalbehavior is present in the bridge, spacers are typically added in the connection.5.3 Damaged Pin ReplacementOnce the connections are evaluated symmetrically, the capacity <strong>of</strong> theconnections should also be determined. One essential part <strong>of</strong> the connection that couldcontrol the capacity are the eye pins. An analysis <strong>of</strong> the forces that are acting on the pinsshould be performed to determine their live load capacity. In one historical bridgerehabilitation, the analysis indicated that the pins had very little live-load capacity <strong>and</strong>governed the load rating <strong>of</strong> the bridge (Taavoni, 1994). If it is determined that the pin’slive load capacity is not adequate, the existing pins should be removed <strong>and</strong> theconnections should be replaced.Difficulties typically arise upon removing the pins in the truss bridges. This isbecause they <strong>of</strong>ten are severely corroded <strong>and</strong> strained or deflected. If the pins areseverely bent it may indicate that they were undergoing too much force <strong>and</strong> their removalis appropriate. The addition <strong>of</strong> heat causes thermal expansion <strong>and</strong> is <strong>of</strong>ten used alongwith force when removing the pins to help in the difficult process, as seen in Figure 5.6<strong>and</strong> Figure 5.7. After the pins are removed, it is common to replace them with a higherstrength material <strong>and</strong> place spacers to ensure symmetry in the connections. Replacing theexisting pins with higher strength pins could increase the load capacity <strong>of</strong> the bridge <strong>and</strong>be an affordable alternative to bridge replacement.In the case <strong>of</strong> the Carroll Road Bridge in Maryl<strong>and</strong>, the existing pins werereplaced with new higher strength pins <strong>and</strong> the members <strong>of</strong> the connections were moved

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