some studies on dyeing properties of cotton fabrics with crocus ...

some studies on dyeing properties of cotton fabrics with crocus ... some studies on dyeing properties of cotton fabrics with crocus ...

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AUTEX Research Journal, Vol. 9, No1, March 2009 © AUTEX2.3. Testing2.3.1. Colour measurements of the dyed fabrics [10]The colour yields of both the dyed and mordant samples wereevaluated by the light reflectance technique using a Perkin-Elmer UV/V Spectrophotometer (model Lambda 3B). Thecolour strength (K/S value) was assessed using the Kubelka-Munk equation.2.3.2. Fastness propertiesThe washing, dry and wet rubbing, acid and alkalineperspiration, and light fastness were evaluated according tostandard methods [1–4].3. Results and discussion3.1. Factors affecting dyeing of cotton with anatural dye extracted from Crocus sativus(saffron) in the powder form3.1.1. Concentration of the dyeThe coloured solutions were extracted by boiling differentamounts of Crocus sativus (flowers) in powder form in a fixedamount of water (100 ml) and used at different pH values fordyeing cotton fabrics according to traditional and ultrasonicmethods. The colour strengths (K/S) of the dyed cottonsamples were dependent on the concentration of the naturalcolouring matter.From the results in Fig. 1, it was shown that the colour strength,expressed as K/S, increases with increasing concentrationof the natural colouring matter in the dyeing solution withinthe range studied. These results were observed withtraditional and ultrasonic methods after the dyed fabrics weresubjected to washing at 45 °C.Also, from Fig. 1 it was found that the colour strength of thefabrics dyed using the ultrasonic method was higher than thecolour strength achieved using the traditional method. Theextra vibration and agitation conferred on the dyeing systemby use of the ultrasonic energy method may account for this.It is understandable that vibration and agitation along withinducing cavitations in the cotton structure enhance dyeingby promoting exhaustion and better dissociation of the dyemolecules within the cotton structure. Second, for a given dyeconcentration, the decrease in K/S values is more strikingwith the traditional than with the ultrasonic energy method,suggesting that the latter affords better dye fixation anddiffusion than the traditional method.Colour strength ( K/S)86420TraditionalUltrasonic2 4 6 8 10 12conc. of Crocus sativus ( g/L)Figure 1. Effect of concentration of natural colouring matter extractedfrom Crocus sativus (flowers) (2–12gm/100 ml H 2O) on the colourstrength of cotton fabrics dyed by traditional and ultrasonic methods.Dyeing conditions: Traditional method: boiling for 60 minat pH 6. Ultrasonic method: 80 °C for 60 min at power level9 and pH 6.3.1.2. Effect of pH valuesFigure 2 shows that the colour strength (K/S) exhibits agradual increase with increases in the pH value of thedyeing bath from pH 3 to pH 8 irrespective of the method ofdyeing; it is certain that higher K/S values are achievedwith the ultrasonic method. Increasing the pH from 3 to 8 isaccompanied by higher colour strength until pH 8 isreached.colour strngth ( K/S)76543210Traditional methodUltrasonic method0 1 2 3 4 5 6 7 8 9pH valuesFigure 2. Effect of pH values on the colour strength (K/S) of cottonfabrics dyed by traditional and ultrasonic methods with naturalcolouring matter extracted from Crocus sativus (flowers) (12gm/100 ml H 2O).Dyeing conditions: Traditional method: boiling for 60 min, pH3–8. Ultrasonic method: 80 °C for 60 min, power level,pH 3–8.3.1.3. Effect of salt concentrationThe colour strengths of dyed and washed samples weremeasured and the results are shown in Fig. 3. The figurealso shows that the colour strength increases as the saltconcentration increases and the colour strength of the fabricdyed using the ultrasonic method is higher than the colourstrength achieved by the traditional method.Colour strength (K/S)76543210Traditional methodUltrasonic method0 1 2 3 4 5 6 7 8 9 10 11Conc. of salt (g/L)Figure 3. Effect of salt concentration on the colour strength (K/S) ofcotton fabric dyed by traditional and ultrasonic methods with naturalcolouring matter extracted from Crocus sativus (flowers) (12gm/100 ml H 2O).Dyeing conditions: Traditional method: boiling for 60 min, pH8, salt (2–10g/l). Ultrasonic method: 80 °C for 60 min, salt (2–10g/l), power level 9, pH 8.http://www.autexrj.org/No1-2009/ 0266.pdf30

AUTEX Research Journal, Vol. 9, No1, March 2009 © AUTEX3.1.4. Effect of temperatureThe dyeing procedure was continued for one hour at atemperature varying from 40 to 100 o C in the case of thetraditional method and from 40 to 80°C in the case of theultrasonic method.From Fig. 4, it can be seen that the colour strength increaseswith increasing dyeing temperature in both the ultrasonic andtraditional methods, with a pronounced increase achieved bythe ultrasonic method compared to the traditional method.Generally, the increase in dye-uptake can be explained byswelling and hence enhanced dye diffusion. Also, theultrasonic power provides other additional factors such asde-aggregation of dye molecules, leading to furtherenhancement of dye diffusion and better dye uptake than thatachieved by the traditional method.From Table 4, it is observed that better results are obtained at80 °C with the ultrasonic method and at 100 °C with thetraditional method.Colour strength(K/S)6543210Traditional methodUltrasonic method0 20 40 60 80 100 120Temp. ( oC )Figure 4. Effect of temperature on the colour strength of cottonfabric dyed with natural colouring matter extracted from Crocussativus (flowers) (12gm/100 ml H 2O) by the traditional and ultrasonicmethods.Dyeing conditions: Traditional method: 40–100 °C for 60 min,pH 8, salt 10 g/l. Ultrasonic method: 40–80 °C for 60 min, salt10 g/l, power level 9, pH 8.3.1.5. Effect of timeFrom Fig. 5 it is observed that the colour strength increaseswith increasing duration of dyeing time, (to 50 min/60 min) inboth methods. Then the colour strength levels off, and betterColour strength (K/S)543210Traditional methodUltrasonic method0 20 40 60 80 100Time of Dyeing (min.)Figure 5. Effect of duration of dyeing of cotton fabric with naturalcolouring matter extracted from Crocus sativus (flowers) (12 gm/100 ml H 2O) on the colour strength using the traditional and ultrasonicmethods.results are obtained after 60 min with the traditional method.In the case of the ultrasonic method it was found that 50 minduration of dyeing is good because it gives better colourstrength.Dyeing conditions: Traditional method: 100 °C for 40–80min, pH 8, salt 10 g/l. Ultrasonic method: 70°C for 40–80min, salt 10 g/l, power level 9, pH 8.3.1.6. Effect of ultrasonic powerThe effect of ultrasonic power on the dyeability of cotton fabricswith Crocus sativus (flowers) dye was investigated at differentpower levels. As shown in Fig. (6), the colour strength of dyedfabrics seemed to be directly proportional to the powersupplied.Colour strength (K/S)3,532,521,510,50Ultrasonic method0 100 200 300 400 500 600Power levelFigure 6. Effect of ultrasonic power levels on the colour strength ofcotton fabric dyed with natural colouring matter extracted fromCrocus sativus (flowers) (12 gm/100 ml H 2O) by the traditional andultrasonic methods.Dyeing condition: Traditional method: 100 °C for 60 min, salt10 g/L, pH 8. Ultrasonic method: 70°C for 50 min, salt 10 g/L,power level 9, pH 8.This behaviour emphasises again the assisting effect ofultrasonic power on the dyeability of cotton fabrics dyed withCrocus sativus (flowers). This assistance can be explainedby dispersion, which is the breaking up of micelles and highmolecular weight aggregates into uniform dispersions in thedye bath, and by degassing, which is the expulsion ofdissolved or entrapped gas or air molecules from fibrecapillaries and interstices at the crossover points of fabricinto the liquid and removal by cavitations, thus facilitating dye–fibre contact. The rate of diffusion of dye inside the fibre isalso accelerated by piercing the insulating layer covering thefibre and accelerating the interaction or chemical reactionbetween dye and fibre [18–22].3.1.7. Effect of using different types of mordantsThree mordant methods: pre-mordanting, simultaneousmordanting, and post-mordanting are used to dye cottonfabrics. Different common mordant salts such as coppersulphate, ferrous sulphate, potassium aluminium sulphate,stannous chloride, and tannic acid are used.Pre-mordanting methodTable 7 shows the use of different pH values with differentkinds of mordants. Better colour strength results aredependent on the metal salt used.http://www.autexrj.org/No1-2009/ 0266.pdf31

AUTEX Research Journal, Vol. 9, No1, March 2009 © AUTEX2.3. Testing2.3.1. Colour measurements <strong>of</strong> the dyed <strong>fabrics</strong> [10]The colour yields <strong>of</strong> both the dyed and mordant samples wereevaluated by the light reflectance technique using a Perkin-Elmer UV/V Spectrophotometer (model Lambda 3B). Thecolour strength (K/S value) was assessed using the Kubelka-Munk equati<strong>on</strong>.2.3.2. Fastness <strong>properties</strong>The washing, dry and wet rubbing, acid and alkalineperspirati<strong>on</strong>, and light fastness were evaluated according tostandard methods [1–4].3. Results and discussi<strong>on</strong>3.1. Factors affecting <strong>dyeing</strong> <strong>of</strong> cott<strong>on</strong> <strong>with</strong> anatural dye extracted from Crocus sativus(saffr<strong>on</strong>) in the powder form3.1.1. C<strong>on</strong>centrati<strong>on</strong> <strong>of</strong> the dyeThe coloured soluti<strong>on</strong>s were extracted by boiling differentamounts <strong>of</strong> Crocus sativus (flowers) in powder form in a fixedamount <strong>of</strong> water (100 ml) and used at different pH values for<strong>dyeing</strong> cott<strong>on</strong> <strong>fabrics</strong> according to traditi<strong>on</strong>al and ultras<strong>on</strong>icmethods. The colour strengths (K/S) <strong>of</strong> the dyed cott<strong>on</strong>samples were dependent <strong>on</strong> the c<strong>on</strong>centrati<strong>on</strong> <strong>of</strong> the naturalcolouring matter.From the results in Fig. 1, it was shown that the colour strength,expressed as K/S, increases <strong>with</strong> increasing c<strong>on</strong>centrati<strong>on</strong><strong>of</strong> the natural colouring matter in the <strong>dyeing</strong> soluti<strong>on</strong> <strong>with</strong>inthe range studied. These results were observed <strong>with</strong>traditi<strong>on</strong>al and ultras<strong>on</strong>ic methods after the dyed <strong>fabrics</strong> weresubjected to washing at 45 °C.Also, from Fig. 1 it was found that the colour strength <strong>of</strong> the<strong>fabrics</strong> dyed using the ultras<strong>on</strong>ic method was higher than thecolour strength achieved using the traditi<strong>on</strong>al method. Theextra vibrati<strong>on</strong> and agitati<strong>on</strong> c<strong>on</strong>ferred <strong>on</strong> the <strong>dyeing</strong> systemby use <strong>of</strong> the ultras<strong>on</strong>ic energy method may account for this.It is understandable that vibrati<strong>on</strong> and agitati<strong>on</strong> al<strong>on</strong>g <strong>with</strong>inducing cavitati<strong>on</strong>s in the cott<strong>on</strong> structure enhance <strong>dyeing</strong>by promoting exhausti<strong>on</strong> and better dissociati<strong>on</strong> <strong>of</strong> the dyemolecules <strong>with</strong>in the cott<strong>on</strong> structure. Sec<strong>on</strong>d, for a given dyec<strong>on</strong>centrati<strong>on</strong>, the decrease in K/S values is more striking<strong>with</strong> the traditi<strong>on</strong>al than <strong>with</strong> the ultras<strong>on</strong>ic energy method,suggesting that the latter affords better dye fixati<strong>on</strong> anddiffusi<strong>on</strong> than the traditi<strong>on</strong>al method.Colour strength ( K/S)86420Traditi<strong>on</strong>alUltras<strong>on</strong>ic2 4 6 8 10 12c<strong>on</strong>c. <strong>of</strong> Crocus sativus ( g/L)Figure 1. Effect <strong>of</strong> c<strong>on</strong>centrati<strong>on</strong> <strong>of</strong> natural colouring matter extractedfrom Crocus sativus (flowers) (2–12gm/100 ml H 2O) <strong>on</strong> the colourstrength <strong>of</strong> cott<strong>on</strong> <strong>fabrics</strong> dyed by traditi<strong>on</strong>al and ultras<strong>on</strong>ic methods.Dyeing c<strong>on</strong>diti<strong>on</strong>s: Traditi<strong>on</strong>al method: boiling for 60 minat pH 6. Ultras<strong>on</strong>ic method: 80 °C for 60 min at power level9 and pH 6.3.1.2. Effect <strong>of</strong> pH valuesFigure 2 shows that the colour strength (K/S) exhibits agradual increase <strong>with</strong> increases in the pH value <strong>of</strong> the<strong>dyeing</strong> bath from pH 3 to pH 8 irrespective <strong>of</strong> the method <strong>of</strong><strong>dyeing</strong>; it is certain that higher K/S values are achieved<strong>with</strong> the ultras<strong>on</strong>ic method. Increasing the pH from 3 to 8 isaccompanied by higher colour strength until pH 8 isreached.colour strngth ( K/S)76543210Traditi<strong>on</strong>al methodUltras<strong>on</strong>ic method0 1 2 3 4 5 6 7 8 9pH valuesFigure 2. Effect <strong>of</strong> pH values <strong>on</strong> the colour strength (K/S) <strong>of</strong> cott<strong>on</strong><strong>fabrics</strong> dyed by traditi<strong>on</strong>al and ultras<strong>on</strong>ic methods <strong>with</strong> naturalcolouring matter extracted from Crocus sativus (flowers) (12gm/100 ml H 2O).Dyeing c<strong>on</strong>diti<strong>on</strong>s: Traditi<strong>on</strong>al method: boiling for 60 min, pH3–8. Ultras<strong>on</strong>ic method: 80 °C for 60 min, power level,pH 3–8.3.1.3. Effect <strong>of</strong> salt c<strong>on</strong>centrati<strong>on</strong>The colour strengths <strong>of</strong> dyed and washed samples weremeasured and the results are shown in Fig. 3. The figurealso shows that the colour strength increases as the saltc<strong>on</strong>centrati<strong>on</strong> increases and the colour strength <strong>of</strong> the fabricdyed using the ultras<strong>on</strong>ic method is higher than the colourstrength achieved by the traditi<strong>on</strong>al method.Colour strength (K/S)76543210Traditi<strong>on</strong>al methodUltras<strong>on</strong>ic method0 1 2 3 4 5 6 7 8 9 10 11C<strong>on</strong>c. <strong>of</strong> salt (g/L)Figure 3. Effect <strong>of</strong> salt c<strong>on</strong>centrati<strong>on</strong> <strong>on</strong> the colour strength (K/S) <strong>of</strong>cott<strong>on</strong> fabric dyed by traditi<strong>on</strong>al and ultras<strong>on</strong>ic methods <strong>with</strong> naturalcolouring matter extracted from Crocus sativus (flowers) (12gm/100 ml H 2O).Dyeing c<strong>on</strong>diti<strong>on</strong>s: Traditi<strong>on</strong>al method: boiling for 60 min, pH8, salt (2–10g/l). Ultras<strong>on</strong>ic method: 80 °C for 60 min, salt (2–10g/l), power level 9, pH 8.http://www.autexrj.org/No1-2009/ 0266.pdf30

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