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Table of Contents◗TOOTH CLUTCHES“Air Champ” ®5HP & 5HP-E CLUTCHFLEXIBLE COUPLING ASSEMBLIESCouple your shaft to a 5HP or5HP-E Series Tooth Clutch with aFlexible Coupling Assembly. Thereare 16 Single Flex and 16 DoubleFlex Couplings, each designed tofit a specific 5HP or 5HP-E ToothClutch. Whatever the design style,you’ll get:◗ High Misalignment Capability◗ Torque ratings up to 32,000 In.Lbs. @ 80 psi◗ Nickel-plated surfaces◗ Coupling discs made fromcomposite materials provide thebenefits of both a steel disc andelastomeric coupling.Other benefits include:◗ Corrosion resistant◗ Requires no lubrication◗ Coupling adds no backlash to thedrive◗ Provides torsional stiffness◗ Dampens shock and vibrationthrough the power train◗ Reverse Bushing Tapers forbushing installation from theinside of the coupling.Find the Flexible Coupling thatmatches your clutch and yourapplication specifications on this page.◗ 5HP, 5HP-E SINGLE & DOUBLE FLEXIBLE COUPLING SELECTION CHART1.Determine the Tooth Clutch required for your application and find it on the chart below;2. Find the matching Flexible Coupling Assembly at the top of the column;3. Double check the Flexible Coupling specifications to ensure conformity with allmating components;4. A Taper Lock Bushing is required, see chart below for recommended part. This iscustomer furnished;5. Clutch and Flexible Coupling Assembly must be ordered separately.Single Flex #: 909980 910080 910180 910280 910380 910480 910580 911780Double Flex #: 909981 910081 910181 910281 910381 910481 910581 911781Model Size: 5H30P 5H35P 5H40P 5H45P 5H50P 5H60P 5H70P 5H80PClutch 909900 910000 910100 910200 910300 910400 910500 911700Product #: 909912 910011 910112 910211 910311Model Size: 5H30P-E 5H35P-E 5H40P-E 5H45P-E 5H50P-E 5H60P-EClutch Product #: 913000 913010 913020 913030 913040 913050NOTE: There are no Flexible Couplings for the 5H20P or 5H100P Clutches.◗ SINGLE & DOUBLE FLEXIBLE COUPLING PRODUCT DETAILSSingle Double Dodge Single Flex Single Double Flex DoubleFlex Flex Taper Lock ® BORE RANGE Shipping Flex Shipping FlexProduct Product Bushing MIN. MAX. Wt. Inertia Wt. InertiaNumber Number Number (In) (In) (Lbs) (lb-in/in) (Lbs) (lb-in/in)909980 909981 1215 0.500 1.250 8 2.6 10 3.2910080 910081 1615 0.500 1.625 10 6.7 13 8.2910180 910181 2012 0.500 2.000 12 14.2 15 17.5910280 910281 2517 0.500 2.500 14 30.2 16 36.3910380 910381 2517 0.500 2.500 22 54.3 25 64.3910480 910481 3030 0.938 3.000 29 240.7 34 285.7910580 910581 3535 1.188 3.938 70 254.0 82 629.3911780 911781 4040 1.438 4.438 110 293.0 130 726.0◗ SINGLE FLEXIBLE COUPLINGMISALIGNMENT CAPACITYProduct Angular Axial ParallelNumber (Degrees) (In) (In)909980 1.5 0.065 0.011910080 1.5 0.070 0.012910180 1.5 0.080 0.013910280 1.5 0.090 0.014910380 1.5 0.105 0.017910480 1.5 0.120 0.019910580 1.5 0.135 0.022911780 1.5 0.155 0.026◗ DOUBLE FLEXIBLE COUPLINGMISALIGNMENT CAPACITYProduct Angular Axial ParallelNumber (Degrees) (In) (In)909981 3.0 0.130 0.063910081 3.0 0.140 0.078910181 3.0 0.160 0.085910281 3.0 0.180 0.091910381 3.0 0.210 0.104910481 3.0 0.240 0.117910581 3.0 0.270 0.137911781 3.0 0.310 0.170NOTE: If parallel, angular and axial misalignment are all required, be certain that the combined percentageof each does not exceed 100%. For instance, if 100% of the parallel misalignment rating is required, noangular or axial misalignment is allowed. If 50% of the parallel misalignment rating is required, only 50%of the angular misalignment OR 50% of the axial rating will be available.◗ REVERSE BUSHING TAPERED COUPLINGSSingle Flex #: 909984 910084 910184 910284 910384 910484 910584 911784Double Flex #: 909985 910085 910185 910285 910385 910485 910585 911785Model Size: 5H30P 5H35P 5H40P 5H45P 5H50P 5H60P 5H70P 5H80PClutch 909900 910000 910100 910200 910300 910400 910500 911700Product #: 909912 910011 910112 910211 910311Model Size: 5H30P-E 5H35P-E 5H40P-E 5H45P-E 5H50P-E 5H60P-EClutch Product #: 913000 913010 913020 913030 913040 913050NOTE: There are no Flexible Couplings for the 5H20P or 5H100P Clutches.84
Table of Contents“Air Champ” ®TOOTH CLUTCHES ◗5HP, 5HP-E SERIES FLEXIBLE COUPLING ASSEMBLIES - APPROXIMATE DIMENSIONS (INCHES)◗ SINGLE FLEXT A P E RL O C KC O U P L I N GS H A F T( 1 )D B S EM I NP I L O T M O U N TC L U T C H S H A F TA KB F 26 A T 6 0 ˚Ø A J 2PP AC WC RØ A J 1B F 14 A T 9 0 ˚DBSE (1) = Distance Between Shaft Ends.Less than MIN requires equipmentremoval for service; the MAX distance isdependent on the clutch.A GPRODUCT 5HP 5HP-E +.001 HOLE SIZE BF1 BF2 DBSENUMBER AG AG AJ1 AJ2 AK -.000 BF1 BF2 BOLT SIZE BOLT SIZE CR CW P PA MIN. MAX.909980 2.95 3.80 3.437 3.562 2.875 0.265 0.327 .250-20 x 1.00 .312-18 x 1.25 2.95 1.50 5.75 3.25 0.39 0.51910080 3.16 3.97 4.062 4.062 3.500 0.265 0.327 .250-20 x 1.00 .312-18 x 1.25 3.17 1.50 6.38 3.88 0.52 0.71910180 3.22 3.85 4.250 4.250 3.500 0.265 0.327 .250-20 x 1.25 .312-18 x 1.25 2.97 1.25 6.75 4.38 0.59 0.74910280 3.51 4.35 4.750 4.750 4.125 0.265 0.390 .250-20 x 1.25 .375-16 x 1.50 3.70 1.75 7.25 4.88 0.59 0.83910380 3.60 4.72 5.250 5.375 4.500 0.327 0.515 .312-18 x 1.25 .500-13 x 1.50 4.61 2.50 8.38 5.00 0.86 1.45910480 4.13 4.92 6.125 6.125 5.250 0.327 0.515 .312-18 x 1.50 .500-13 x 1.75 5.31 3.00 9.50 5.75 0.88 1.07910580 4.35 — 7.000 7.000 5.750 0.515 0.640 .500-13 x 1.75 .625-11 x 2.00 6.23 3.53 11.38 6.75 1.02 1.09911780 5.69 — 8.500 8.500 7.375 0.515 0.640 .500-13 x 2.50 .625-11 x 2.75 7.95 4.12 13.12 7.50 1.06 1.06◗ DOUBLE FLEXC O U P L I N GS H A F TD B S EM I NP ( 2 )B L A D EP A I DT A P E RL O C K( 1 )C R C WP I L O T M O U N TC L U T C H S H A F TA KAGØ A J 2B F 26 AT 6 0 °Ø A J 1B F 14 A T 9 0 °DBSE (1) = Distance Between ShaftEnds. Less than MIN requires equipmentremoval for service; the MAX distance isdependent on the clutch.(2) Blade ID is the diameter of the hole inthe intermediate member.PRODUCT 5HP 5HP-E +.001 HOLE SIZE BF1 BF2 BLADE DBSENUMBER AG AG AJ1 AJ2 AK -.000 BF1 BF2 BOLT SIZE BOLT SIZE CR CW P PA ID (2) MIN. MAX.909981 2.95 3.80 3.437 3.562 2.875 0.265 0.327 .250-20 x 1.00 .312-18 x 1.25 4.34 1.50 5.75 3.25 2.75 1.78 1.90910081 3.16 3.97 4.062 4.062 3.500 0.265 0.327 .250-20 x 1.00 .312-18 x 1.25 4.86 1.50 6.38 3.88 3.00 2.20 2.40910181 3.22 3.85 4.250 4.250 3.500 0.265 0.327 .250-20 x 1.25 .312-18 x 1.25 4.81 1.25 6.75 4.38 3.12 2.44 2.58910281 3.51 4.35 4.750 4.750 4.125 0.265 0.390 .250-20 x 1.25 .375-16 x 1.50 5.70 1.75 7.25 4.88 3.38 2.59 2.83910381 3.60 4.72 5.250 5.375 4.500 0.327 0.515 .312-18 x 1.25 .500-13 x 1.50 6.92 2.50 8.38 5.00 4.12 3.17 3.75910481 4.13 4.92 6.125 6.125 5.250 0.327 0.515 .312-18 x 1.50 .500-13 x 1.75 7.89 3.00 9.50 5.75 4.38 3.45 3.63910581 4.35 — 7.000 7.000 5.750 0.515 0.640 .500-13 x 1.75 .625-11 x 2.00 9.28 3.53 11.38 6.75 5.25 3.81 4.14911781 5.69 — 8.500 8.500 7.375 0.515 0.640 .500-13 x 2.50 .625-11 x 2.75 11.72 4.12 13.12 7.50 6.00 4.67 4.6785
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Table of ContentsPRODUCTCAT ALOG10-
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Table of Contents◗PRODUCT NUMBER
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Table of Contents◗FAMILY OF PRODU
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Table of Contents“Air Champ” ®
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Table of Contents◗APPLICATION GUI
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Table of ContentsWeb ProductsGUIDE
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Table of Contents◗ MICRO FRICTION
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Table of ContentsEclipse METRIC AC
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Table of Contents◗ BW MODEL BRAKE
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Table of Contents◗DRUM BRAKES“A
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Table of ContentsDRUM BRAKES “Air
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Table of ContentsDRUM BRAKES “Air
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Table of Contents◗HEAVY DUTY BRAK
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Table of Contents◗METRIC BRAKES
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Table of Contents◗BRAKESWeb Produ
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Table of Contents◗TENSION CONTROL
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Table of Contents◗CLUTCH/BRAKES
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Table of Contents◗CLUTCH/BRAKESA
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Table of ContentsCLUTCH/BRAKES “A
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Table of Contents◗WEB AUXILLARY C
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