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Table of Contents◗TOOTH CLUTCHES“Air Champ” ®5HP SERIES, PILOT MOUNTTOOTH CLUTCHThe 5HP Series provides:◗ Instantaneous Torque up to55,000 In. Lbs. @ 80 psi◗ Maximum Operating Speed up to4,000 rpm◗ 15 Bore sizes ranging from0.625 to 3.938 inches◗ Positive engagement in randompositions◗ For in-line applications toaccommodate misalignment, werecommend use of Nexen Singleand Double Flexible Couplings.10 Models offer design flexibility:◗ Sealed, radial ball bearing◗ Pilot Mount design withtapped mounting holes◗ Thru-shaft mounting designuses a full-length keyway◗ Ability to mount a pulley,sprocket or gear on the clutch◗ Ability to use a Flexible ClutchCoupling for in-line shaftcoupling applications◗ 8.25 inch flexible hose included.◗ 5HP SERIES, PILOT MOUNT TOOTH CLUTCHESCOUPLING ASSEMBLIESSpeeds Shipping SINGLE FLEX DOUBLE FLEXProduct Up to Bore Key Size # of Wt. Product ProductModel Number RPM (In) WD x DP Teeth (Lbs) Number Number5H20P 911300 4000 0.625 0.188 x 0.188 64 6 -- --5H30P 909900 3700 0.875 0.188 x 0.188 91 7 909980 9099815H30P 909912 3700 0.750 0.188 x 0.188 91 7 909980 9099815H35P 910000 3200 1.125 0.250 x 0.250 106 10 910080 9100815H35P 910011 3200 1.000 0.250 x 0.250 106 10 910080 9100815H40P 910100 3000 1.250 0.250 x 0.250 122 12 910180 9101815H40P 910112 3000 1.188 0.250 x 0.250 122 12 910180 9101815H45P 910200 3000 1.500 0.375 x 0.375 137 16 910280 9102815H45P 910211 3000 1.438 0.375 x 0.375 137 16 910280 9102815H50P 910300 3000 1.750 0.375 x 0.375 152 19 910380 9103815H50P 910311 3000 1.688 0.375 x 0.375 152 19 910380 9103815H60P 910400 2400 1.938 0.500 x 0.500 183 30 910480 9104815H70P 910500 2000 2.188 0.500 x 0.500 214 45 910580 9105815H80P 911700 2000 2.938 0.750 x 0.500 244 70 911780 9117815H100P 913100 1000 3.938 1.000 x 0.750 328 170 -- --Keys are customer furnished and must be full- length.◗ ATTACHMENT OPTIONSFlexible Coupling AssembliesFlexible Coupling Assemblies are required for in-line coupling applications and areavailable in single or double flex designs to provide high misalignment capabilitieswith high torque. Turn to pages 84 and 85 for Flexible Coupling details.For quick selection of Flexible Couplings, refer to the chart above.Pulleys, Sprockets, GearsThese can be attached to the clutch for offset shaft applications. Tapped holes areprovided for ease of mounting. Nexen does not furnish these items.For minimum sprocket requirements, see page 369.CAUTION!Tooth <strong>clutches</strong> are normally engaged when stationary. They are not intended for usein most cyclic applications or high speed engagement. In certain circumstances,tooth <strong>clutches</strong> can be engaged at differential speeds. Please consult Nexen if you areconsidering an application involving engagement at differential speeds.◗ TORQUE VS. AIR PRESSURE5H20P, 5H30P, 5H35P & 5H40P5H45P, 5H50P, 5H60P, 5H70P5H80P & 5H100PTorque in Inch-Pounds40003500300025002000150010005005H40P5H35P5H30P5H20PTorque in Inch-Pounds1800015750135001125090006750450022505H70P5H60P5H50P5H45PTorque in Inch-Pounds6000052500450003750030000225001500075005H100P5H80P0 10 20 30 40 50 60 70 80Air Pressure in PSI0 10 20 30 40 50 60 70 80Air Pressure in PSI0 10 20 30 40 50 60 70 80Air Pressure in PSI82
Table of Contents“Air Champ” ®TOOTH CLUTCHES ◗5HP SERIES, PILOT MOUNT TOOTH CLUTCHES - APPROXIMATE DIMENSIONS (INCHES)◗ PILOT MOUNTS E T S C R E W 12 A T 9 0 °B F 14 A T 9 0 °C WB BC SH U BL E N G T HC RC PK W YA G ( R E F F O R COUPLING LENGTH)B F 3 (180° FROM AIR INLET)B DA KP BUP APØ A JS E T S C R E W 2B F 23 A T 1 2 0 ° 6 A T 6 0 °8 . 2 5 " F L E X I B L EH O S EA I R I N L E TC T (DISENGAGED)C T 1 (ENGAGED)PRODUCT AIR INLET HUBMODEL NUMBER NPT LENGTH AG AJ AK ±.001 BB BD BF1 BF2 BF3 CP CR CS CT5H20P 911300 .125 3.44 2.51 2.750 2.249 0.56 3.12 -- .190-24 -- -- 3.75 0.25 0.565H30P 909900 .125 3.89 2.95 3.437 2.874 0.69 3.88 .250-20 -- -- -- 3.85 0.20 0.715H35P 910000 .125 4.12 3.16 4.062 3.499 0.69 4.50 .250-20 -- -- -- 4.06 0.20 0.725H40P 910100 .125 4.20 3.22 4.250 3.499 0.69 4.88 .250-20 -- -- -- 4.17 0.20 0.705H45P 910200 .125 4.63 3.51 4.750 4.124 0.84 5.38 .250-20 -- -- -- 4.49 0.20 0.815H50P 910300 .125 4.76 3.60 5.250 4.499 0.78 6.00 .312-18 -- -- -- 4.61 0.26 0.815H60P 910400 .125 5.39 4.13 6.125 5.249 0.88 7.00 .312-18 -- -- -- 5.18 0.26 1.005H70P 910500 .250 5.96 4.35 7.000 5.749 1.19 8.25 .500-13 -- .375-16 1.19 5.76 0.26 0.995H80P 911700 .250 8.62 5.69 8.500 7.374 1.88 9.50 -- .500-13 .375-16 2.26 8.33 0.62 2.275H100P 913100 .250 10.51 7.46 11.000 8.999 2.00 12.00 -- .500-13 .500-13 3.00 9.46 0.62 3.00CT1 CW P PA PB0.62 0.93 3.69 0.98 1.500.78 0.94 4.56 1.38 1.380.80 0.96 5.06 1.77 1.770.76 0.98 5.31 1.76 1.760.88 1.12 6.06 2.36 2.360.88 1.16 6.56 2.56 2.561.08 1.26 7.56 2.95 2.951.10 1.61 8.31 3.34 3.342.37 2.93 9.25 3.74 5.003.07 3.05 12.25 6.50 6.50PRODUCT SET SCREW KEYWAY +.001MODEL NUMBER 1 2 WD DP U -.0005H20P 911300 .250-20 -- 0.188 0.094 0.6255H30P 909900 .190-24 -- 0.188 0.094 0.8755H35P 910000 .190-24 -- 0.250 0.125 1.1255H40P 910100 .190-24 -- 0.250 0.125 1.2505H45P 910200 .190-24 -- 0.375 0.188 1.5005H50P 910300 .250-20 -- 0.375 0.188 1.7505H60P 910400 .250-20 -- 0.500 0.250 1.9375H70P 910500 .250-20 -- 0.500 0.250 2.1875H80P 911700 -- .625-11 0.750 0.250 2.9375H100P 913100 -- .750-10 1.000 0.375 3.937SINGLE AND DOUBLE FLEXIBLE COUPLING ASSEMBLIESBoth Single and Double Flexible Couplings are available for the 5HP Pilot Mount Tooth Clutch. See the following pages for details.83
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Table of ContentsPRODUCTCAT ALOG10-
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Table of Contents◗PRODUCT NUMBER
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Table of Contents◗FAMILY OF PRODU
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Table of Contents“Air Champ” ®
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Table of Contents◗APPLICATION GUI
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Table of ContentsWeb ProductsGUIDE
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Page 111 and 112: Table of Contents◗ AIR PRESSURE C
Page 127 and 128: Table of ContentsEclipse SERVOMOTOR
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Page 131 and 132: Table of ContentsEclipse LINEAR MOT
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Table of ContentsEclipse NEMA AC MO
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Table of ContentsEclipse METRIC AC
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Table of Contents◗ BW MODEL BRAKE
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Table of Contents◗CALIPER BRAKES
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Table of Contents◗DRUM BRAKES“A
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Table of ContentsDRUM BRAKES “Air
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Table of ContentsDRUM BRAKES “Air
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Table of Contents◗HEAVY DUTY BRAK
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Table of Contents◗METRIC BRAKES
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Table of Contents◗BRAKESWeb Produ
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Table of Contents◗TENSION CONTROL
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Table of Contents◗CLUTCH/BRAKESFM
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Table of Contents◗CLUTCH/BRAKESA
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Table of ContentsCLUTCH/BRAKES “A
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Table of Contents◗WEB GUIDING CON
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Table of Contents◗WEB AUXILLARY C
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Table of Contents◗CONTROLS“Air
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Table of Contents◗REPAIR KITS“A
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