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Table of Contents◗CLUTCH/BRAKES“Air Champ” ®MODEL HCDB CLUTCH-DISCCALIPER BRAKESEasily combine an H-1000 “AirChamp” clutch with a DB ModelCaliper Disc brake to create aclutch-disc caliper brake. THISCOMBINATION MOUNTS ON THEDRIVING SHAFT.Clutch features:◗ Static Torque capacity up to2800 In. Lbs. @ 80 psi◗ Maximum Operating Speed up to1800 rpm◗ Thermal Horsepower rating of2.25 @ 1800 rpm◗ Heat Sink capacity of 230,000 Ft.Lbs.◗ Choose from either PilotMount or Sheave Mountstyles with standard bore sizesof 1.688 and 1.875 inchesCaliper Brake features:◗ Static Torque capacity up to1025 In. Lbs. @ 80 psi◗ Additional calipers may be addedto increase the brake torque◗ Arc contoured shoe provideslarge facing area, for greaterfacing life and stability◗ Mounts easily in any positionwith T-Bracket◗ Available with 16 inch disc◗ Disc Speed up to 1800 rpm◗ Spring return eliminates discdrag when disengagedAll components must beordered separately.270◗ MODEL HCDB CLUTCH-DISC-CALIPER BRAKES1. Determine the Clutch style desired;2. Order Clutch, Brake, Brake Hose and Disc separately to complete your assembly;3. Additional Calipers can be added to increase brake torque .Product Sheave Key Size Shipping Wt.Clutch Style Number Diameter Bore (In) (SQ) (Lbs)Clutch, Pilot Mount 810055 -- 1.688 0.375 63Clutch, Pilot Mount 810050 -- 1.875 0.500 61Clutch, Sheave Mount , 3-“5V” 810010 7.10 OD 1.875 0.500 69Clutch, Pilot w/Coupling Half Select a Pilot Mount and a Coupling Half to achieve this styleof mount.Caliper Brake w/T Bracket 835000 8Brake Air Hose Assembly 835400 2Disc, 16” OD 855800 9Keys are included.◗ BUSHING OPTIONS (FOR 1.875 BORE CLUTCHES ONLY)Bushings fit within the bore of the existing clutch, reducing the bore to the amount indicated.Product Reduces Clutch Shipping Wt.Number Bore Size to (In) (Lbs)805600 1.000 2809200 1.375 2809300 1.438 2809400 1.500 2809500 1.625 2809600 1.750 2809900 No Bore/Customer machines 2◗ COUPLING HALF OPTIONS, SEE PAGE 367 FOR COUPLING SPECIFICATIONSA Coupling Half is used for in-line applications. It is important to review theMaximum Misalignment allowable before specifying. To achieve a Pilot Mount withCoupling Half mounting configuration:1. Select a Pilot Mount Clutch-Brake from above;2. Order Clutch-Brake and Coupling Half separately.3. Coupling Half is less taper lock bushing. Use Dodge Taper Lock ® #2517 (1.000 to2.500 inch bore range). Customer furnished.Product Maximum Shipping Wt.Number Bore Size (In) (Lbs)809700 2.500 33◗ TORQUE VS. AIR PRESSUREStatic Torque in Inch-Pounds3000262522501875150011257503750 10 20 30 40 50 60 70 80Air Pressure in PSIClutch16” DiscNOTE: Dynamic torque is approximately 85%of static torque.
Table of Contents“Air Champ” ®CLUTCH/BRAKES ◗HCDB MODEL CLUTCH-DISC CALIPER BRAKES - APPROXIMATE DIMENSIONS (INCHES)◗ PILOT MOUNT➀*B F 1 4 A T 9 0 °D 3D 14 5 °2 EAPRODUCT KEY SET +.001NUMBER AJ1 AK1 ±.001 BB1 BF1 CR CS CT CT1 CW1 KL (SQ) P PA SCREWS U -.000810050 5.625 4.873 1.47 .375-16 8.50 0.31 1.92 2.14 1.97 2.56 0.500 10.06 3.25 .375-16 1.875810055 5.625 4.873 1.47 .375-16 8.50 0.31 1.92 2.14 1.97 2.56 0.500 10.06 3.25 .375-16 1.688PRODUCT ODNUMBER (IN.) A B B3 D1 D2 D3 D4 E 2E 2F855800 16 3.00 3.00 1.27 3.30 3.24 4.80 2.62 1.00 2.00 2.00835000 10 3.00 3.00 1.27 3.30 3.24 4.80 2.62 1.00 2.00 2.00ES E T S C R E W S2 A T 9 0 °Ø A J 1K LC W 1B B 1C SK E YA K 1UP AB 2F A C I N G. 0 6D 2B 32 FC RBP. 1 2 5 - 2 7 N P TA I R I N L E T(8 . 2 5 " F L E X I B L EH O S E N O T S H O W N)C T ( D I S E N G A G E D)C T 1 ( M A X E N G A G E D)D 4 . 1 2 5 - 2 7 N P T2 X A I R I N L E TH4 X ➀ Mounting surface to disc center = Disc Radius + D2◗ PILOT MOUNTW/COUPLING HALFC O U P L I N GS H A F TP I L O T M O U N TC L U T C H S H A F TC WC XP BP BP AT A P E RL O C KC W 1PRODUCTDODGE TAPERNUMBER CR CW CW1 CX PA PB LOCK ® BUSHINGC R809700 11.43 0.63 4.90 1.18 5.00 7.00 #2517◗ SHEAVE MOUNTC X 1C XC YO DO DPRODUCT SHEAVENUMBER BELT GROOVE OD CX CX1 CY810010 “5V” 3 7.10 0.91 0.69 0.47271
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Table of ContentsPRODUCTCAT ALOG10-
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Table of Contents◗PRODUCT NUMBER
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Table of Contents◗FAMILY OF PRODU
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Table of Contents“Air Champ” ®
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Table of Contents◗APPLICATION GUI
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Table of ContentsWeb ProductsGUIDE
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Table of Contents◗ MICRO FRICTION
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Table of Contents◗“Air Champ”
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Table of ContentsWeb ProductsIn acc
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Table of ContentsWeb ProductsTENSIO
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Table of ContentsWeb ProductsHousin
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Table of Contents◗ AIR PRESSURE C
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Table of ContentsEclipse SERVOMOTOR
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Table of ContentsEclipse SERVOMOTOR
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Table of ContentsEclipse LINEAR MOT
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Table of ContentsEclipse NEMA AC MO
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Table of ContentsEclipse METRIC AC
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Table of Contents◗ BW MODEL BRAKE
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Table of Contents◗CALIPER BRAKES
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Table of Contents◗CALIPER BRAKESS
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Table of Contents◗DRUM BRAKES“A
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Table of ContentsDRUM BRAKES “Air
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Table of ContentsDRUM BRAKES “Air
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Table of Contents◗HEAVY DUTY BRAK
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Table of Contents◗METRIC BRAKES
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Table of Contents◗BRAKESWeb Produ
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Table of Contents◗TENSION CONTROL
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Table of Contents◗WEB GUIDING CON
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Table of Contents◗WEB AUXILLARY C
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Table of Contents◗CONTROLS“Air
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Table of Contents◗REPAIR KITS“A
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Table of Contents◗APPLICATION ENG
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Table of Contents◗FUNCTION EXAMPL
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