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Table of Contents◗CALIPER BRAKES“Air Champ” ®DB MODEL DISC CALIPERBRAKESThe design of this brake offersmany features not found in otherbrakes of this type:◗ Static Torque capacity up to 1040In. Lbs. @ 80 psi w/16" Disk◗ Brake Torque may be doubled ortripled by adding brake calipers◗ Air Actuated DB brake ans springengaged DBSE brake◗ Arc contoured shoe provideslarge <strong>friction</strong> area, for greaterfacing life and stability◗ Easily mounted in any positionwith T Bracket◗ Disc Speeds up to 4500 rpm◗ Disc Hubs use QD Bushing“SK” for shaft sizes from 0.5 to2.125 inches/Standard Keyway.◗ Spring return eliminates discdrag when disengaged◗ Optional Air Hose Assemblycomes with required fittings andhose for both air inletsThe Disc, Hub and Air Hose mustbe ordered separately. QD Bushingis customer furnished. Optionaldiscs available from 10” to 16”diameter.◗ DB MODEL, DISC CALIPER BRAKESProduct MAX Bore Torque Shipping Wt.Component Number (In) Factor (f) (Lbs)DB Brake w/ T Bracket 835000 2.500 144 8DB Brake w/o T Bracket 835071 2.500 144 8DBSE Brake w/t Bracket 835030 2.500 181 15Air Hose Assembly 835400 — — 1Air Hose must be ordered separately.Calculated torque (T) = fR (Working Radius)◗ DISC & HUB OPTIONSThe matching Hub is listed below each Disc.Product Speed Up Inertia Value *Thermal* Shipping Wt. Working RadiusComponent Number to (RPM) (Lbs • in 2 ) Horsepower (Lbs) (R)Disc, 10 Inch 855500 4500 50.00 0.650 3 4.25Hub, 10 Inch 856100 16.70 4 4.25Disc, 12 Inch 855600 3800 104.00 0.950 5 5.25Hub, 12 Inch 856200 27.90 5 5.25Disc, 14 Inch 855700 3200 191.00 1.430 7 6.25Hub, 14 Inch 856200 27.90 5 6.25Disc, 16 Inch 855800 2800 316.00 2.930 9 7.25Hub, 16 inch 856300 88.40 10 7.25Discs and Hubs must be ordered separately.* Continuous thermal dissipation at 450 RPM and ambient temperature 80°F. Minimize operation above 450°F for maximum<strong>friction</strong> facing wear life.◗ QD MOUNTING BUSHINGSQuick Detachable “QD” Bushings are customer furnished. Bushings fit into the boreof the disc, changing the bore to the size indicated.Caution: QD Bushings must be capable of carrying the torque produced by the brake.Check with the QD Bushing manufacturer for bushing for torque ratings.◗ DB MODEL◗ DBSE MODEL160◗ TORQUE VS. AIR PRESSUREStatic Torque in Inch-Pounds10809107806505203902601300 10 20 30 40 50 60 70 80Air Pressure in PSINOTE: Dynamic torque is approximately 85% ofstatic torque.16” Disc14” Disc12” Disc10” Disc◗ TORQUE VS. AIR PRESSUREDisk mm 254.0 304.8 355.6 405.4Diameter in [10.0] [12.0] [14.0] [15.0]Torque Nm 79 98 166 136(Static) in /lbs [700] [866] [1,032] [1200]Release Bar 2.8 2.8 2.8 2.8Pressure PSI 40 40 40 40
Table of Contents“Air Champ” ®CALIPER BRAKES ◗◗ DB MODEL DISC CALIPER BRAKES - APPROXIMATE DIMENSIONS (INCHES)JHKCGMACHINE SCREW(6) EQ. SPACEDF B L AB4D.06D3D4B6B5B3D2D1B82FBB7AIR INLETS .125 NPT4, 0.438 DIA. HOLES2EAA1E2.312DISC(INCHES) A B C D F G H J K L10 10.00 4.38 5.50 8.188 4.500 .150-24 x .38 1.25 .23 .75 6.012 12.00 4.38 6.50 9.188 5.500 .250-20 x .50 1.25 .23 .75 7.014 14.00 4.38 6.50 10.188 5.500 .250-20 x .50 1.25 .23 .75 7.016 16.00 4.38 9.00 11.188 7.093 .250-20 x .50 1.25 .23 .75 9.5BRAKE(INCHES) A 2E E D1 D2 D3 D4 B 2F B3 A1 B4 B5 B6 B7 B810 3.00 2.00 1.00 3.19 3.25 4.80 2.62 3.00 2.00 1.27 4.75 4.25 0.38 .38 1.93 0.5012 3.00 2.00 1.00 3.19 3.25 4.80 2.62 3.00 2.00 1.27 4.75 4.25 0.38 .38 1.93 0.5014 3.00 2.00 1.00 3.19 3.25 4.80 2.62 3.00 2.00 1.27 4.75 4.25 0.38 .38 1.93 0.5016 3.00 2.00 1.00 3.19 3.25 4.80 2.62 3.00 2.00 1.27 4.75 4.25 0.38 .38 1.93 0.50161
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Table of ContentsPRODUCTCAT ALOG10-
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Table of Contents◗PRODUCT NUMBER
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Table of Contents◗FAMILY OF PRODU
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Table of Contents“Air Champ” ®
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Table of Contents◗APPLICATION GUI
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Table of ContentsWeb ProductsGUIDE
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Table of Contents◗ MICRO FRICTION
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Table of Contents◗“Air Champ”
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Table of ContentsWeb ProductsIn acc
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Table of ContentsWeb ProductsTENSIO
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Table of ContentsWeb ProductsHousin
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Page 111 and 112: Table of Contents◗ AIR PRESSURE C
Page 127 and 128: Table of ContentsEclipse SERVOMOTOR
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Page 131 and 132: Table of ContentsEclipse LINEAR MOT
Page 133 and 134: Table of ContentsEclipse NEMA AC MO
Page 135 and 136: Table of ContentsEclipse METRIC AC
Page 137 and 138: Table of Contents◗ BW MODEL BRAKE
Page 162 and 163: Table of Contents◗CALIPER BRAKES
Page 170 and 171: Table of Contents◗CALIPER BRAKESS
Page 176 and 177: Table of Contents◗DRUM BRAKES“A
Page 178 and 179: Table of ContentsDRUM BRAKES “Air
Page 180 and 181: Table of ContentsDRUM BRAKES “Air
Page 182 and 183: Table of Contents◗HEAVY DUTY BRAK
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Table of Contents◗TENSION CONTROL
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Table of Contents◗CLUTCH/BRAKES
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Table of Contents◗CLUTCH/BRAKESFM
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Table of Contents◗CLUTCH/BRAKESA
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Table of ContentsCLUTCH/BRAKES “A
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Table of Contents◗METRIC CLUTCH/B
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Table of Contents◗WEB GUIDING CON
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Table of Contents◗WEB AUXILLARY C
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Table of Contents◗CONTROLS“Air
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Table of Contents◗REPAIR KITS“A
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Table of Contents◗APPLICATION ENG
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