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Table of Contents◗FRICTION BRAKES“Air Champ” ®STRAIGHT BORE FRICTIONBRAKES MODELSS-1000, S-1200 & S-1400◗ Static Torque capacity up to:S-1000/3450 In. Lbs. @ 80 psiS-1200/ 5500 In. Lbs. @ 80 psiS-1400/ 10,000 In. Lbs. @ 80 psi◗ Maximum Operating Speed up to1800 rpm◗ Thermal Horsepower rating of:S-1000/ 3.0 @ 1800 rpmS-1200/ 6.3 @ 1800 rpmS-1400/ 12.5 @ 1800 rpm◗ Heat Sink capacity of:S-1000/200,000 Ft. Lbs.S-1200/ 555,000 Ft. Lbs.S-1400/ 650,000 Ft. Lbs.◗ Standard or Low Coefficient FacingsThese self-adjusting air cooled brakesmount easily and come with:◗ Standard Bore Sizes:S-1000/ 2.938 inchesS-1200/ 3.375 inchesS-1400/3.750 inches◗ Split <strong>friction</strong> facings for easyreplacement without brake removal ordisassembly◗ Thru-shaft design can be flangemounted or shaft mounted with atorque pinOptions and Accessories include:◗ Bushings That allow you to customizethe bore to your shaft diameterS-1000/9 Sizes◗ Torque Pin Bracket allows you to anchorthe housing◗ Brake Safety Guard for protection◗ S-1000, S-1200 & S-1400 MODEL STRAIGHT BORE FRICTION BRAKES ➀Product Max. Bore with Inertia In Key Size Shipping Wt.Model Brake Number Standard Keyseat (In) (Lb.In 2 ) (SQ) (Lbs)S-1000 Standard Facing 828100 2.938 282.24 0.750 44S-1000 Low Coefficient Facing 828101 2.938 282.24 0.750 44S-1200 Standard Facing 822514 3.375 478.40 0.875 95S-1200 Low Coefficient Facing 822517 3.375 478.40 0.875 95S-1400 Standard Facing 822519 3.750 991.00 0.875 110S-1400 Low Coefficient Facing 822524 3.750 991.00 0.875 110Keys are included.◗ BUSHING OPTIONS FOR S-1000 BRAKEThe purpose of Bushings is to reduce the brake bore size.Bushings fit into the bore of the existing brake, reducing it to the size indicated.Keys are provided with each Bushing.Product Reduces Brake ShippingModel Number Bore Size to (In) Wt.(Lbs)S-1000 825800 1.250 4S-1000 824700 1.938 4S-1000 824800 2.000 4S-1000 824900 2.188 4S-1000 825000 2.250 4S-1000 825100 2.438 4S-1000 825200 2.500 4S-1000 825300 2.750 4S-1000 825900 No Bore/Customer machines 4◗ S-1200 AND S-1400Bore diameters smaller than standard are bored-to-order.◗ ACCESSORIESProduct Shipping Wt.Model Component Number (Lbs)S-1000 Torque Pin Bracket 825500 4S-1000 Brake Safety Guard 828200 4S-1200 Torque Pin Bracket 822515 6S-1200 Brake Safety Guard 822516 7S-1400 Torque Pin Bracket 822525 6S-1400 Brake Safety Guard 822526 7➀ Nexen’s Advanced Performance‘S’ Series Brakes provide highthermal capacity for unwindtension applications.See pages 218 and 219Static Torque in Inch-Pounds140360031502700225018001350900450S-10000 10 20 30 40 50 60 70 80Air Pressure in PSIS-1000Static Torque in Inch-Pounds◗ TORQUE VS. AIR PRESSURE6000525045003750300022501500750S-1200S-12000 10 20 30 40 50 60 70 800 10 20 30 40 50 60 70 80Air Pressure in PSIAir Pressure in PSINOTE: Dynamic torque is approximately 85% of static torque.Static torqueis 60% of standard facing torque with LOCO <strong>friction</strong> facings.Static Torque in Inch-Pounds100008750750062505000375025001250S-1400S-1400
Table of Contents“Air Champ” ®FRICTION BRAKES ◗S-1000, S-1200 & S-1400 MODEL STRAIGHT BORE FRICTION BRAKES - APPROXIMATE DIMENSIONS (INCHES)B F 24 A T 9 0 ˚S L O TK E YB F 14 A T 9 0 ˚F O R F L A N G EM O U N T I N GØ A J 1K LC RH U BL E N G T HC SS E TS C R E W3 A T 1 2 0 ˚B DPUP A4 5 °. 2 5 0 - 1 8 N P TA C T U A T I N G A I R I N L E TPRODUCT KEY SET +.001 SLOT HUBMODEL NUMBER AJ1 BD BE BF1 BF2 CR CS CT (SQ) KL P PA SCREWS U -.000 WD DP LENGTHS-1000 828100 10.937 11.88 0.50 0.531 0.531 4.03 0.38 0.72 0.75 3.94 10.06 5.00 .500-13 2.938 0.88 0.91 3.97S-1000 828101 10.937 11.88 0.50 0.531 0.531 4.03 0.38 0.72 0.75 3.94 10.06 5.00 .500-13 2.938 0.88 0.91 3.97S-1200 822514 12.500 13.76 .70 .562 – 4.52 0.50 0.85 0.875 3.94 11.55 5.50 .500-13 3.375 1.00 1.10 4.95S-1200 822517 12.500 13.76 .70 .562 – 4.52 0.50 0.85 0.875 3.94 11.55 5.50 .500-13 3.375 1.00 1.10 4.95S-1400 822519 15.000 16.48 .82 .656 – 4.81 0.50 1.35 0.875 5.50 13.55 6.50 .500-13 3.750 1.13 1.31 5.50S-1400 822523 15.000 16.48 .82 .656 – 4.81 0.50 1.35 0.875 5.50 13.55 6.50 .500-13 3.750 1.13 1.31 5.50NOTE: Mating surface must be perpendicular to shaft within .010◗ BRAKE SAFETYGUARD4 X . 1 9 0 - 2 4F O R O P T LB R A K E G U A R DB EC T60°CT H I S S U R F A C E M O U N T S T O B R A K E F L A N G E1 2 0 °ABDB O L TC I R C L EPRODUCTMODEL NUMBER A B C D4 x .190 - 2 4 x .38 (I N C H E S) P H I L L I P S , P A N H E A DS C R E W S W I T H I N T E R N A L T O O T H L O C K W A S H E R SSTAND OFFS INCLUDED, (IF REQUIRED) S-1200 AND S-1400T-1000 828200 12.44 3.75 5.09 11.12T-1200 822516 14.18 3.75 4.73 12.75T-1400 822526 16.77 4.30 4.77 15.00◗ TORQUE PINBRACKETDFGHABLKCE, 2 HOLESPRODUCTMODEL NUMBER A B C D E F G H J K LJ (MIN)T-1000 825500 1.25 2.50 4.00 4.00 0.53 0.375 2.50 .875 1.375 1.625 3.00T-1200 822515 1.50 3.00 4.50 4.60 0.67 0.375 3.84 .920 1.750 1.910 3.45T-1400 822525 1.50 3.00 4.50 4.60 0.67 0.375 3.84 .980 1.750 1.910 3.45141
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Table of ContentsPRODUCTCAT ALOG10-
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Table of Contents◗PRODUCT NUMBER
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Table of Contents◗FAMILY OF PRODU
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Table of Contents“Air Champ” ®
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Table of Contents◗APPLICATION GUI
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Table of ContentsWeb ProductsGUIDE
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Table of Contents◗ MICRO FRICTION
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Table of Contents◗“Air Champ”
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Table of ContentsWeb ProductsIn acc
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Table of ContentsWeb ProductsTENSIO
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Table of ContentsWeb ProductsHousin
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Page 89 and 90: Table of Contents“Air Champ” ®
Page 111 and 112: Table of Contents◗ AIR PRESSURE C
Page 127 and 128: Table of ContentsEclipse SERVOMOTOR
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Page 131 and 132: Table of ContentsEclipse LINEAR MOT
Page 133 and 134: Table of ContentsEclipse NEMA AC MO
Page 135 and 136: Table of ContentsEclipse METRIC AC
Page 137 and 138: Table of Contents◗ BW MODEL BRAKE
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Page 160 and 161: Table of Contents◗CALIPER BRAKES
Page 170 and 171: Table of Contents◗CALIPER BRAKESS
Page 176 and 177: Table of Contents◗DRUM BRAKES“A
Page 178 and 179: Table of ContentsDRUM BRAKES “Air
Page 180 and 181: Table of ContentsDRUM BRAKES “Air
Page 182 and 183: Table of Contents◗HEAVY DUTY BRAK
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Table of Contents◗HEAVY DUTY BRAK
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Table of Contents◗METRIC BRAKES
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Table of Contents◗BRAKESWeb Produ
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Table of Contents◗TENSION CONTROL
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Table of Contents◗CLUTCH/BRAKES
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Table of Contents◗CLUTCH/BRAKESFM
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Table of Contents◗CLUTCH/BRAKESA
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Table of ContentsCLUTCH/BRAKES “A
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Table of Contents◗METRIC CLUTCH/B
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Table of Contents◗WEB GUIDING CON
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Table of Contents◗WEB AUXILLARY C
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Table of Contents◗CONTROLS“Air
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Table of Contents◗REPAIR KITS“A
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