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Table of Contents◗OVERLOAD PROTECTION DEVICES“Air Champ” ®TL-AC SERIES TORQUELIMITERS, SET COLLAR MOUNTEDTL-AC Series Torque Limitersprovide:◗ 14 Models to choose from◗ Torque up to 27,700 In. Lbs. @80 psi◗ Operating Speed up to 2000 rpm◗ Bore Sizes ranging from 0.875 to2.438 inches◗ Remote torque adjustment withNexen's Single and Double AirPressure Circuits◗ Many models available in eitherhigh torque or low torqueversions◗ Limit Switch Assembly with 3 ft.cord and hardware included onall models◗ TL-AC SERIES TORQUE LIMITERS, SET COLLAR MOUNTTorque MAX.Product Speeds Up Up to Bore Key Size Shipping Wt.Model Number to RPM (In. Lbs.) (In) (SQ) (Lbs)TL20-AC 801500 1800 860 0.875 0.188 7TL20-AC/2 801504 1800 400 0.875 0.188 7TL30-AC 801510 1650 2150 1.125 0.250 10TL30-AC/2 801514 1650 800 1.125 0.250 10TL40-AC 801520 1350 4190 1.625 0.375 16TL40-AC/2 801524 1350 1500 1.625 0.375 16TL50-AC 801530 1200 6230 1.750 0.375 20TL50-AC/2 801534 1200 2200 1.750 0.375 20TL60-AC 801540 1050 10820 1.938 0.500 30TL60-AC/2 801544 1050 3800 1.938 0.500 30TL70-AC 801550 950 15000 2.188 0.500 45TL70-AC/2 801554 950 6700 2.188 0.500 45TL80-AC 801560 800 27700 2.438 0.625 70TL80-AC/2 801564 800 12000 2.438 0.625 70Minimum Shaft insertion halfway through Hub. Keys are customer furnished.Operating Speed: Disengaging speeds are limited to the maximum allowable feet per minute rating of therotary seal between the drive flange and drive ring. Torque Limiters are engaged when stationary.NOTE: For higher speeds-consult Nexen.◗ ATTACHMENT OPTIONSPulleys, Sprockets, GearsThese can be attached to the clutch for offset shaft applications. Tapped holes areprovided for ease of mounting. Nexen does not furnish these items. For minimumsprocket requirements, see page 369.TL-AC SERIES TORQUE LIMITERS - SET COLLAR MOUNTED - APPROXIMATE DIMENSIONS (INCHES)◗ TLAC & TLAC/2PACWBBCR9,55+- 0,03.376+- .001BDAKJUP,P1AB44,151.738BF6 AT 60°AJCT3 ENGAGEDCT1 ENGAGEDCT2 DISENGAGEDCT DISENGAGED32,21.2724 AWG LEADS2 METERS LONG6.5 FEET9,5.3845°ALTERNATESENSORMOUNTINGHOLES.125.NPT AIR INLET(QUICK EXHAUST SHUTTLE AND210,0 (8.25') FLEX HOSE NOT SHOWN)MODELPRODUCT KEYWAY +.000NUMBER AB AJ AK ±.001 BB BD BF CR CT CT1 CT2 CT3 CW WD DP P P1 PA J U -.001TL20-ACTL20-AC/2TL30-ACTL30-AC/2TL40-ACTL40-AC/2TL50-ACTL50-AC/2TL60-ACTL60-AC/2TL70-ACTL70-AC/2TL80-ACTL80-AC/2116801500 3.22 3.562 2.875 0.69 4.12 .312-18 5.61 4.92 4.70 5.67 5.42 1.76 0.188 0.094 4.56 4.56 1.378 2.25 .875801504 3.22 3.562 2.875 0.69 4.12 .312-18 5.61 4.92 4.70 5.67 5.42 1.76 0.188 0.094 4.56 4.56 1.378 2.25 .875801510 3.53 4.062 3.500 0.75 4.50 .312-18 5.72 5.03 4.81 5.81 5.59 1.99 0.250 0.125 5.09 5.09 1.772 3.00 1.125801514 3.53 4.062 3.500 0.75 4.50 .312-18 5.72 5.03 4.81 5.81 5.59 1.99 0.250 0.125 5.09 5.09 1.772 3.00 1.125801520 3.98 4.750 4.125 0.96 5.37 .375-16 6.67 5.83 4.76 7.19 6.83 2.51 0.375 0.125 6.06 6.06 2.362 3.50 1.625801524 3.98 4.750 4.125 0.96 5.37 .375-16 6.67 5.83 4.76 7.19 6.83 2.51 0.375 0.125 6.06 6.06 2.362 3.50 1.625801530 4.28 5.375 4.500 0.83 6.12 .500-13 7.00 6.25 6.03 7.33 7.11 2.36 0.375 0.187 6.56 6.56 2.559 4.00 1.750801534 4.28 5.375 4.500 0.83 6.12 .500-13 7.00 6.25 6.03 7.33 7.11 2.36 0.375 0.187 6.56 6.56 2.559 4.00 1.750801540 4.78 6.125 5.250 0.88 7.00 .500-13 7.47 6.70 6.48 8.26 8.05 2.53 0.500 0.250 7.56 7.56 2.953 4.50 1.938801544 4.78 6.125 5.250 0.88 7.00 .500-13 7.47 6.70 6.48 8.26 8.05 2.53 0.500 0.250 7.56 7.56 2.953 4.50 1.938801550 5.03 7.000 5.750 0.88 8.06 .625-11 8.58 7.69 7.47 8.97 8.75 2.70 0.500 0.250 8.31 8.31 3.347 4.75 2.188801554 5.03 7.000 5.750 0.88 8.06 .625-11 8.58 7.69 7.47 8.97 8.75 2.70 0.500 0.250 8.31 8.31 3.347 4.75 2.188801560 6.02 8.500 7.375 1.88 – .625-11 10.19 8.02 7.80 9.50 9.28 3.62 0.625 0.312 9.25 9.50 3.741 5.00 2.438801564 6.02 8.500 7.375 1.88 – .625-11 10.19 8.02 7.80 9.50 9.28 3.62 0.625 0.312 9.25 9.50 3.741 5.00 2.438
Table of Contents“Air Champ” ®OVERLOAD PROTECTION DEVICES ◗◗ TORQUE VS. AIR PRESSURETorque in Inch-Pounds40035030025020015010050High TorqueTL15-ATL10-ATorque in Inch-Pounds24002100180015001200900600300High TorqueTL30-ATL30-ACTL20-ATL20-AC0 10 20 30 40 50 60 70 80Air Pressure in PSI0 10 20 30 40 50 60 70 80Air Pressure in PSITorque in Inch-Pounds1200010500900075006000450030001500High TorqueTL60-ATL60-ACTL50-ATL50-ACTL40-ATL40-ACTorque in Inch-Pounds3000030000262502625022500225001875018750150001500011250112507500750037503750High TorqueTL80-ATL80-ACTL70-ATL70-AC0 10 20 30 40 50 60 70 80Air Pressure in PSI00 10 20 30 40 50 60 70 80Air Pressure in PSITorque in Inch-Pounds800700600500400300200100Low TorqueTL30-A/2TL30-AC/2TL20-A/2TL20-AC/2Torque in Inch-Pounds4000350030002500200015001000500Low TorqueTL60-A/2TL60-AC/2TL50-A/2TL50-AC/2TL40-A/2TL40-AC/20 10 20 30 40 50 60 70 80Air Pressure in PSI0 10 20 30 40 50 60 70 80Air Pressure in PSI1200010500Low TorqueTL80-A/2TL80-AC/2Torque in Inch-Pounds900075006000450030001500TL70-A/2TL70-AC/2◗ ELECTRO/MECHANICAL LIMIT SWITCH OPTION FOR NEXEN TORQUE LIMITERSModels TL20-50AC, AC/2 . . . . . . . . . . . . . . . . . . . . Product Number 801571Models TL60-70AC, AC/2 . . . . . . . . . . . . . . . . . . . . Product Number 801572Models TL80AC, AC/2 . . . . . . . . . . . . . . . . . . . . . . . Product Number 8015730 10 20 30 40 50 60 70 800 10 20 30 40 50 60 70 80Air Pressure in PSI117
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Table of ContentsPRODUCTCAT ALOG10-
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Table of Contents◗PRODUCT NUMBER
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Table of Contents◗FAMILY OF PRODU
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Table of Contents“Air Champ” ®
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Table of Contents◗APPLICATION GUI
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Table of ContentsWeb ProductsGUIDE
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Table of Contents◗ MICRO FRICTION
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Table of Contents◗“Air Champ”
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Page 69 and 70: Table of ContentsWeb ProductsIn acc
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Page 111 and 112: Table of Contents◗ AIR PRESSURE C
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Page 127 and 128: Table of ContentsEclipse SERVOMOTOR
Page 129 and 130: Table of ContentsEclipse SERVOMOTOR
Page 131 and 132: Table of ContentsEclipse LINEAR MOT
Page 133 and 134: Table of ContentsEclipse NEMA AC MO
Page 135 and 136: Table of ContentsEclipse METRIC AC
Page 137 and 138: Table of Contents◗ BW MODEL BRAKE
Page 160 and 161: Table of Contents◗CALIPER BRAKES
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Table of Contents◗CALIPER BRAKES
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Table of Contents◗CALIPER BRAKESS
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Table of Contents◗DRUM BRAKES“A
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Table of ContentsDRUM BRAKES “Air
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Table of ContentsDRUM BRAKES “Air
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Table of Contents◗HEAVY DUTY BRAK
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Table of Contents◗METRIC BRAKES
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Table of Contents◗BRAKESWeb Produ
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Table of Contents◗TENSION CONTROL
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Table of Contents◗CLUTCH/BRAKES
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Table of Contents◗CLUTCH/BRAKESFM
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Table of Contents◗CLUTCH/BRAKESA
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Table of ContentsCLUTCH/BRAKES “A
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Table of Contents◗METRIC CLUTCH/B
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Table of Contents◗WEB GUIDING CON
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Table of Contents◗WEB AUXILLARY C
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Table of Contents◗CONTROLS“Air
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Table of Contents◗REPAIR KITS“A
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Table of Contents◗APPLICATION ENG
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Table of Contents◗FUNCTION EXAMPL
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