Material on Plastic Waste Management

Material on Plastic Waste Management Material on Plastic Waste Management

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ong>Materialong> on Plastic WasteManagementCentral Pollution Control Board,Parivesh Bhawan, East Arjun Nagar,Delhi-110032June, 2012

<str<strong>on</strong>g>Material</str<strong>on</strong>g> <strong>on</strong> <strong>Plastic</strong> <strong>Waste</strong><strong>Management</strong>Central Polluti<strong>on</strong> C<strong>on</strong>trol Board,Parivesh Bhawan, East Arjun Nagar,Delhi-110032June, 2012


Central Polluti<strong>on</strong> C<strong>on</strong>trol Board (CPCB)An Overview of <strong>Plastic</strong> <strong>Waste</strong> <strong>Management</strong>1.0 PLASTICS1.1 What are plastics?“<strong>Plastic</strong>s are n<strong>on</strong>-biodegradable, synthetic polymers derived primarily from petrofossilfeedstock and made-up of l<strong>on</strong>g chain hydrocarb<strong>on</strong>s with additives and canbe moulded into finished products (excluding compostable plastic or polymerc<strong>on</strong>firming IS/ISO 17088:2008) (Reference: Text Book <strong>on</strong> <strong>Plastic</strong> <str<strong>on</strong>g>Material</str<strong>on</strong>g> by Prof.J.A. Bryds<strong>on</strong>). These polymers are broken in presence of suitable catalyst, intom<strong>on</strong>omers such as ethylene, propylene, vinyl, styrene and benzene. Thesem<strong>on</strong>omers are then chemically polymerized into different categories of plastics.1.2 Categories of plasticsA. Recyclable <strong>Plastic</strong>s (Thermoplastics): PET, HDPE, LDPE, PP, PVC,PS, etc.B. N<strong>on</strong>-Recyclable <strong>Plastic</strong>s (Thermoset & others): Multilayer & Laminated<strong>Plastic</strong>s, PUF, Bakelite, Polycarb<strong>on</strong>ate, Melamine, Nyl<strong>on</strong> etc.As per BIS Classificati<strong>on</strong>, there are seven categories of plastics:1


1.3 Descripti<strong>on</strong> of <strong>Plastic</strong> <strong>Waste</strong><strong>Plastic</strong> products have become an integral part in our daily life as a basic need. Itproduced <strong>on</strong> a massive scale worldwide and its producti<strong>on</strong> crosses the 150milli<strong>on</strong> t<strong>on</strong>nes per year globally. In India approximately 8 Milli<strong>on</strong> t<strong>on</strong>nes plasticproducts are c<strong>on</strong>sumed every year (2008). Its broad range of applicati<strong>on</strong> in films,wrapping materials, shopping and garbage bags, fluid c<strong>on</strong>tainers, clothing, toys,household and industrial products, and building materials. It is a fact that plasticswill never degrade and remains <strong>on</strong> landscape for several years. Mostly, plasticsare recyclable but recycled products are more hazardous to the envir<strong>on</strong>mentthan the virgin products. The recycling of a virgin plastic material can be d<strong>on</strong>e 2-3time <strong>on</strong>ly, because after every recycling, the plastic material is deteriorated dueto thermal pressure. C<strong>on</strong>sidering, 70% of plastic c<strong>on</strong>sumpti<strong>on</strong> is c<strong>on</strong>verted aswaste, approximately 5.6 milli<strong>on</strong> t<strong>on</strong>s per annum (TPA) plastic waste isgenerated in country, which equals to 15342 t<strong>on</strong>s per day (TPD).2


1.4 Envir<strong>on</strong>mental Issues <strong>on</strong> disposal of <strong>Plastic</strong> <strong>Waste</strong> :Indiscriminate littering of unskilled recycling/reprocessing and n<strong>on</strong>biodegradabilityof plastic waste raises the following envir<strong>on</strong>mental issues:• During polymerizati<strong>on</strong> process fugitive emissi<strong>on</strong>s are released.• During product manufacturing various types of gases are released.• Indiscriminate plastic waste disposal <strong>on</strong> land makes the land infertile dueto its impervious nature.• Burning of plastics generates toxic emissi<strong>on</strong>s such as Carb<strong>on</strong> M<strong>on</strong>oxide,Chlorine, Hydrochloric Acid, Dioxin, Furans, Amines, Nitrides, Styrene,Benzene, 1, 3- butadiene, CCl 4, and Acetaldehyde.• Lead and Cadmium pigments, comm<strong>on</strong>ly used in LDPE, HDPE and PP asadditives are toxic and are known to leach out.• N<strong>on</strong>-recyclable plastic wastes such as multilayer, metalised pouches andother thermoset plastic poses disposal problems.• Sub-standard plastic bags, films etc. pose problem in collecti<strong>on</strong> andrecycling.• Littered plastics give unaesthetic look and choke the drain.• Garbage mixed with plastics interferes in waste processing facilities andalso cause problems in landfill operati<strong>on</strong>s.• Recycling industries operating in n<strong>on</strong>-c<strong>on</strong>forming areas are posingenvir<strong>on</strong>ment problems due to unsound recycling practices.2.0 Salient Features of the PWM Rules, 2011:(i)The plastic carry bags used for the purpose of carrying or dispensingcommodities but d<strong>on</strong>’t include these bags which are integral part ofpackaged products. The thickness of bag shall not be


(iii)Prescribed Authority for registrati<strong>on</strong>, manufacture & recycling shall be StatePolluti<strong>on</strong> C<strong>on</strong>trol Board (SPCB) or Polluti<strong>on</strong> C<strong>on</strong>trol Committee (PCC).And for enforcement of Rules relating to use, collecti<strong>on</strong>, segregati<strong>on</strong>,transportati<strong>on</strong> & disposal of plastic waste, shall be c<strong>on</strong>cerned MunicipalAuthority;(iv)Multilayered pouches or sachets used for packaging of gutkha etc. shall not useplastic material in any form;(v)Every carry bags made from plastic shall bear a label or mark “recycled” as perIS:14534:1998. Each carry bag made from “Compostable <str<strong>on</strong>g>Material</str<strong>on</strong>g>” shall bear alabel “Compostable” & shall c<strong>on</strong>form to IS/ISO:17088:2008;(vi)No carry bag shall be made available free of cost by retailers to c<strong>on</strong>sumers.The c<strong>on</strong>cerned Municipal Authority may be notificati<strong>on</strong> determine the minimumprice for carry bags in order to encourage re-use so as to minimize plastic wastegenerati<strong>on</strong>;(vii)Each State Government shall for c<strong>on</strong>stitute a State Level Advisory (SLA) Bodyto m<strong>on</strong>itor implementati<strong>on</strong> of Rules. This body shall meet <strong>on</strong>ce in a year andmay invite experts, if it c<strong>on</strong>siders necessary.(viii)The <strong>Plastic</strong> <strong>Waste</strong> <strong>Management</strong> (PWM) shall be as under;(a)recycling, recovery or disposal of plastic waste shall be carried out asper the rules, regulati<strong>on</strong>s and standards stipulated by the centralgovernment from time to time;(b)recycling of plastics shall be carried out in accordance with theIndian Standard IS 14534:1998 titled as Guidelines for Recycling of<strong>Plastic</strong>s, as amended from time to time;4


(c)the Municipal Authority shall be resp<strong>on</strong>sible for setting up, operati<strong>on</strong>alisati<strong>on</strong>and co-ordinati<strong>on</strong> of the waste management system and for performingthe associated functi<strong>on</strong>s, namely:- (i) to ensure safe collecti<strong>on</strong>, storage,segregati<strong>on</strong>, transportati<strong>on</strong>, processing and disposal of plastic waste; (ii) toensure that no damage is caused to the envir<strong>on</strong>ment during this process; (iii) toensure setting up of collecti<strong>on</strong> centres for plastic waste involvingmanufacturers; (iv) to ensure its channelisati<strong>on</strong> to recyclers; (v) to createawareness am<strong>on</strong>g all stakeholders about their resp<strong>on</strong>sibilities; (vi) to engageagencies or groups working in waste management including waste pickers, and(vii) to ensure that open burning of plastic waste is not permitted;(d)for setting up plastic waste collecti<strong>on</strong> centres, the Municipal Authority may askthe manufacturers, either collectively or individually in line with the principle ofExtended Producer's Resp<strong>on</strong>sibility (EPR) to provide the requiredfinance to establish such collecti<strong>on</strong> centre;(e)recyclers shall ensure that recycling facilities are in accordance with the IndianStandard: IS 14534:194 titled as Guidelines for Recycling of <strong>Plastic</strong>sand in compliance with the rules under the Envir<strong>on</strong>ment (Protecti<strong>on</strong>)Ad, 1986, as amended from time to time;(f)the c<strong>on</strong>cerned Municipal Authority shall ensure that the residues generated from recyclingprocesses are disposed of in compliance with Schedule II (<strong>Management</strong> ofMunicipal Solid <strong>Waste</strong>s) and Schedule III (Specificati<strong>on</strong>s for Landfill Sites) of theMunicipal Solid <strong>Waste</strong>s (<strong>Management</strong> and Handling) Rules, 2000 made underthe Envir<strong>on</strong>ment (Protecti<strong>on</strong>) Act, 1986, as amended from time to time;(g)the Municipal Authority shall incorporate the said rules in the Municipal Bye- lawsof all the Urban Local Bodies;(h)the Municipal Authority shall encourage the use of plastic waste by adoptingsuitable technology such as in Road C<strong>on</strong>structi<strong>on</strong>, Co-incinerati<strong>on</strong> etc. TheMunicipal Authority or the operator intending to use such technology5


shall ensure the compliance with the prescribed standards including polluti<strong>on</strong>norms prescribed by the Competent Authority in this regard.(ix)Each SPCB or PCC shall prepare and submit Annual Report to CPCB by 30 thday of September each year. The Central Polluti<strong>on</strong> C<strong>on</strong>trol Board (CPCB) shallc<strong>on</strong>solidate the report <strong>on</strong> use of plastic carry bags, sachets/pouches etc. andmanagement of plastic waste. The c<strong>on</strong>solidated report al<strong>on</strong>gwithrecommendati<strong>on</strong>s <strong>on</strong> implementati<strong>on</strong> of the <strong>Plastic</strong> <strong>Waste</strong> (<strong>Management</strong> &Handling) (Amendment) Rules, 2011 will be submitted to MoEF by 30 th Day ofDecember.3.0 An Overview of <strong>Plastic</strong> <strong>Waste</strong> <strong>Management</strong>:Disposal of plastic waste is a serious c<strong>on</strong>cern in India. New technologies havebeen developed to minimize there adverse effect <strong>on</strong> the envir<strong>on</strong>ment. CurrentlyWorldwide accepted technology used for the plastic disposal is incinerati<strong>on</strong>,however, the incinerators designed poorly, releases extremely toxic compounds(chlorinated dioxins and furans) therefore, raising several envir<strong>on</strong>mental issues.In India for safer disposal of plastic waste various technologies have beenexperimented. Some of these are described as below;3.1 Utilisati<strong>on</strong> of plastic waste in road c<strong>on</strong>structi<strong>on</strong>;3.1.1 Polymer Blended Bitumen RoadsThe process of road laying using waste plastics is designed and the technique isbeing implemented successfully for the c<strong>on</strong>structi<strong>on</strong> of flexible roads at variousplaces in India. A brief descripti<strong>on</strong> is given at Figure 1.6


Figure 1 : Schematic flow diagram of plastic coated bitumen road c<strong>on</strong>structi<strong>on</strong><strong>Plastic</strong> waste collecti<strong>on</strong>,segregati<strong>on</strong> & storage.Cleaning & drying of<strong>Plastic</strong> waste .Shredding plastic waste intorequired size (2 to 4 mm).The coated aggregate is mixedwith hot bitumen at temperatureranges from 155°C-163°C.Shredded polymer waste (5-10% w/w) isadded to heated st<strong>on</strong>e aggregate for 30-40 sec and mixed for uniform coating atsurface of aggregateSt<strong>on</strong>e aggregate (granite,ceramic) heated to around160°C-170°C.The mix (composite) known as waste plastic- aggregatebitumenmix (130°C-140°C). This composite used for roadlaying at temperature between 110°C-130°C.3.1.2 Merits of Polymer Blended Bitumen Roads• Stripping and pothole formati<strong>on</strong>: Bitumen film is often stripped off theaggregates because of the penetrati<strong>on</strong> of water, which results in potholeformati<strong>on</strong>. This is accelerated during the movement of vehicle. Whenpolymer is coated over aggregate, the coating reduces its affinity for waterdue to n<strong>on</strong>-wetting nature of the polymer and this resists the penetrati<strong>on</strong> ofwater. Hence the penetrati<strong>on</strong> of water is reduced which resists strippingand hence no pothole formati<strong>on</strong> takes place <strong>on</strong> these roads.• Leaching: Polymer will not leach out of the bitumen layer, even afterlaying the road using waste plastics-bitumen-aggregate mix.• Effect of Bleeding: <strong>Waste</strong> polymer-bitumen blend shows higher softeningtemperature. This increase will reduce the bleeding of bitumen during thesummers.• Effect of fly ash: It is also observed that the fly ash does not leach fromthis mixture.7


3.1.3 Demerits of Polymer Blended Bitumen RoadsThere is no observable demerit either in this process or in the roadcharacteristics. For the last several years various roads have been laid usingwaste plastics are functi<strong>on</strong>ing well.3.2 Co-processing of <strong>Plastic</strong> waste in Cement Kiln (Link)3.2.1 Operating Manual for Co-processing of <strong>Plastic</strong> <strong>Waste</strong> in Cement Kilns3.2.2 Introducti<strong>on</strong><strong>Plastic</strong> waste generated from different cities and towns is a part of municipal solidwaste (MSW). It is a matter of c<strong>on</strong>cern that disposal of plastic waste is causingmany problems such as leaching impact <strong>on</strong> land and ground water, choking ofdrains, making land infertile, indiscriminate burning causing envir<strong>on</strong>mentalhazards etc. <strong>Plastic</strong>s waste being n<strong>on</strong>-biodegradable is littered in most of thecities/towns and their-by giving an ugly appearance. It is estimatedapproximately 15,342 t<strong>on</strong>s/day (TPD) of plastic waste (<strong>on</strong> per capita basis) isgenerated in the country. To get rid of plastic waste disposal problems, CentralPolluti<strong>on</strong> C<strong>on</strong>trol Board (CPCB) in associati<strong>on</strong> with MP Polluti<strong>on</strong> C<strong>on</strong>trol Boardhas taken initiative to use the plastic waste in cement plant at ACC Kymore(Katni, MP). The stack m<strong>on</strong>itoring result revealed that emissi<strong>on</strong> values are foundbelow the standard set for Comm<strong>on</strong> Hazardous <strong>Waste</strong> Incinerators. After gettingencouraging results CPCB has granted permissi<strong>on</strong> to many cement plants to coprocessthe hazardous and n<strong>on</strong>-hazardous (including plastic) waste in their kilnsafter trial burns.3.2.3 Co-processing of plastic waste as Alternative Fuel and Raw <str<strong>on</strong>g>Material</str<strong>on</strong>g>(AFR):Co-processing refers to the use of waste materials in industry process such ascement, lime or steel producti<strong>on</strong> and power stati<strong>on</strong>s or any other largecombusti<strong>on</strong> plants. Co-processing indicate substituti<strong>on</strong> of primary fuel and rawmaterial by waste, recovering industry and material from waste. <strong>Waste</strong> material8


such as plastic waste used for co-processing are referred to as alternative fuelsand raw material (AFR). Co-processing of plastic waste offers advantages forcement industry as well as for the Municipal Authorities resp<strong>on</strong>sible for wastemanagement. In other hand, cement producers can save fossil fuel and rawmaterial c<strong>on</strong>sumpti<strong>on</strong>, c<strong>on</strong>tributing the more eco-efficient producti<strong>on</strong>. In additi<strong>on</strong>,<strong>on</strong>e of the advantage recovery method used in existing facility, eliminating theneed to invest <strong>on</strong> other plastic waste practices and to secure land filling.Figure 2 : Co-processing of plastic waste3.2.4 Types of AFR including plastic waste for co-processing:This refers to waste material used for co-processing such waste typically includeplastics, paper, cardboard, tetra-pack, packaging waste, waste tyres, waste oil,bio-mass waste cloths, auto-motive, shredder residues, hazardous industrialwaste, obsolete pesticide, outdated drugs, chemical etc. Whereas plastic wasteinclude carry bags, broken PET bottles, broken trays, pens, discarded plastic giftitems, multi-layer and metalized pouches such as gutka, biscuits, namkeen,wafer pouches and packagings. However, as per Holcim Policy, some wastesare banned for co-processing, it include;(i) Anatomical Hospital <strong>Waste</strong>;(ii) Asbestos c<strong>on</strong>taining wastes;(iii) Bio-medical waste;(iv) Electr<strong>on</strong>ic Scrap;9


(v)(vi)(vii)(viii)(ix)(x)Entire batteries;Explosives;High c<strong>on</strong>centrati<strong>on</strong> Cyanide waste;Mineral Acids;Radioactive wastes andUnsorted Municipal Solid <strong>Waste</strong> (MSW)3.2.5 Pre-processing of plastic waste :The plastic waste should be received in segregated and bundled form inHDPE/Jute bags. Then the plastic waste will be sun dried and subjected toshredding before feeding into cement kilns. However, PVC c<strong>on</strong>taining plasticwaste will not be accepted in cement kilns as it impair the cement quality.3.2.6 Modificati<strong>on</strong> in cement kilns:Different feed points can be used to insert AFR into the cement producti<strong>on</strong>process. The most comm<strong>on</strong> <strong>on</strong>es are;‣ The main burner at rotary kilns outlet end;‣ The rotary kiln inlet end;‣ The pre-calciner burners;‣ The mid kiln (for l<strong>on</strong>g wet and dry kilns).AFR including plastics waste typically fed to the kiln system as the same way astraditi<strong>on</strong>al raw material e.g. normal raw material supply. AFR c<strong>on</strong>tainingcomp<strong>on</strong>ents e.g. plastics waste have to feed into high temperature z<strong>on</strong>es andl<strong>on</strong>g residence time in kiln system. The 3 Ts; time, temperature, turbulence incement kilns in complete combusti<strong>on</strong> of waste material while absorbing theenergy and material present in it without impacting the quality product. Thealkaline envir<strong>on</strong>ment of cement process acts as a natural scrubber of the acidicprocess, if generated. Before accepting AFR including plastic waste cementplants shall modify their feeding system and install a c<strong>on</strong>veyor-belt, <strong>on</strong>e hopper,<strong>on</strong>e winch machine, and <strong>on</strong>e double flap damper. (A sketch flow diagram forfeeding system and plastic waste handling system at ACC Plant Kymore areshown at above Figures 2. Besides, cement plants shall set-up a minimumlaboratory facility to characterize plastic waste in respect of moisture c<strong>on</strong>tent,calorific value, heavy metal c<strong>on</strong>tents, ash c<strong>on</strong>tents, Carb<strong>on</strong> (C), Hydrogen (H),Nitrogen (N), Sulphur (S), Chloride (Cl), and Volatile Carb<strong>on</strong> to carry out thesetest analytical instruments such as Thermo-Gravimetric Analyser (TGA) , Bomb-Calorimeter and C, H, N & S Analyser.10


3.2.7 Indicative Operating Manual for Co-processing of plastics waste isindicated below:Sr.No.Item Descripti<strong>on</strong> Acti<strong>on</strong> to betaken by1 Collecti<strong>on</strong> of plastics C<strong>on</strong>cerned Municipal Authority should create Municipalwastesystem for collecti<strong>on</strong> of plastics waste fromDustbin/Dhallaos through Public Private Partnership(PPP)Mode <strong>on</strong> any other feasible method.Corporati<strong>on</strong>,Nagar Palika& Cant<strong>on</strong>mentBoards2 Segregati<strong>on</strong> & Preprocessingofplastics waste3 Identificati<strong>on</strong> ofcementfactory4 Modificati<strong>on</strong> forfeedingplastic waste (PW)in cement kilns5 Setting-up oflaboratoryfor plastics wasteanalysisCollected plastics can be reprocessed/sortedMunicipalrecyclable and n<strong>on</strong>-recyclable. Therecyclableplastics waste will be transported to necementBoardskilns for co-processing by c<strong>on</strong>cerned MunicipaAuthority.Mapping of cement kilns for accepting coprocessingof plastic waste in same State or neighboringState.An agreement shall be signed between MunicCorporati<strong>on</strong>s and Cement kilns.Cement Industry to set-up storage facility,shredder,c<strong>on</strong>veyor-belt, <strong>on</strong>e hopper, <strong>on</strong>e winch-machinand<strong>on</strong>e double-flap damper.A sketch flow diagram is attached.Cement industry shall set-up a minimum labfacility To analyse plastics waste beforesending for co-processing. The instrumentatiinclude Thermo-Gravimetric Analyser, Bomb-Calorimeter and C, H, N & S Analyser.Corporati<strong>on</strong>,Nagar Palika& Cant<strong>on</strong>mentState Polluti<strong>on</strong>C<strong>on</strong>trolBoards &Polluti<strong>on</strong>C<strong>on</strong>trolCommitteesC<strong>on</strong>cernedCementIndustriesC<strong>on</strong>cernedCementIndustries6 M<strong>on</strong>itoring ofemissi<strong>on</strong> bycement industry/SPCBsCement Industry shall m<strong>on</strong>itor the stack emisC<strong>on</strong>cernedinCementrespect of routine parameters and hazardous Industries andpollutants (HAPS)SPCBs/PCCs7 Forwarding progressReport to CPCBForwarding quarterly progress report ofCo-processing of plastic waste to CPCB.11SPCBs/PCCsandCementIndustries


3.3 Plasma Pyrolysis Technology (PPT)3.3.1 Introducti<strong>on</strong>Plasma Pyrolysis is a state of the art technology, which integrates the thermochemicalproperties of plasma with the pyrolysis process. The intense andversatile heat generati<strong>on</strong> capabilities of Plasma Pyrolysis technology enable it todispose of all types of plastic waste including polymeric, biomedical andhazardous waste in a safe and reliable manner. Pyrolysis is the thermaldisintegrati<strong>on</strong> of carb<strong>on</strong>aceous material in oxygen-starved atmosphere. Whenoptimized, the most likely compounds formed are methane, carb<strong>on</strong> m<strong>on</strong>oxide,hydrogen carb<strong>on</strong> dioxide and water molecules.3.3.2 Process Technology:In Plasma Pyrolysis, firstly the plastics waste is fed into the primary chamber at850 0 C through a feeder. The waste material dissociates into carb<strong>on</strong> m<strong>on</strong>oxide,hydrogen, methane, higher hydrocarb<strong>on</strong>s etc. Induced draft fan drains thepyrolysis gases as well as plastics waste into the sec<strong>on</strong>dary chamber wherethese gases are combusted in the presence of excess air. The inflammablegases are ignited with high voltage spark. The sec<strong>on</strong>dary chamber temperatureis maintained at 1050 0 C. The hydrocarb<strong>on</strong>, CO and hydrogen are combusted intosafe carb<strong>on</strong> dioxide and water. The process c<strong>on</strong>diti<strong>on</strong>s are maintained such thatit eliminates the possibility of formati<strong>on</strong> of toxic dioxins and furans molecules (incase of chlorinated waste). The c<strong>on</strong>versi<strong>on</strong> of organic waste into n<strong>on</strong> toxic gases(CO 2 , H 2 O) is more than 99%. The extreme c<strong>on</strong>diti<strong>on</strong>s of plasma kill stablebacteria such as bacillus stereo-thermophilus and bacillus subtilis immediately.Segregati<strong>on</strong> of the waste is not necessary, as the very high temperatures ensuretreatment of all types of waste without discriminati<strong>on</strong>.3.3.3 Envir<strong>on</strong>ment Related Observati<strong>on</strong>sStack emissi<strong>on</strong> m<strong>on</strong>itoring of different categories plastic waste such as (i) 100%Polyethylene <strong>Waste</strong> (ii) 80% Polyethylene + 20% PVC <strong>Waste</strong> was carried out byVIMTA Lab. It has been observed that the emissi<strong>on</strong> of toxic pollutants such as12


dioxins and furans from the plasma pyrolysis system developed by FCIPT islower than the norms set for incinerator. The summary of the results arementi<strong>on</strong>ed in the Table 1:Sr.No.Table 1: Dioxins & Furans Emissi<strong>on</strong>s from Plasma Pyrolysis SystemSpecificati<strong>on</strong>sCPCB Norms(As per TheGazette of India)Emissi<strong>on</strong> fromPlasma System(80% Polyethylene +20% PVC <strong>Waste</strong>)*Emissi<strong>on</strong> fromPlasma system(100% Polyethylene<strong>Waste</strong>)*0.1 ng/Nm 3 TEQ 0.00004 ng/Nm 3 0.00001 ng/Nm 31. Dioxins and Furans(Stack)2. Dioxins and Furans (Norms are not 0.36 pg/L 0.58 pg/L(Scrubber Water) menti<strong>on</strong>ed)3. Dioxins and Furans (Norms are not


Flow-Chart of the “Green Recycling Process” – The Pilot PlantProperly Cleaned& Agglomerated<strong>Plastic</strong> <strong>Waste</strong>Heating & FedThrough HopperExtruderFeed Z<strong>on</strong>eApprox. temp. 175 o CPolluti<strong>on</strong> C<strong>on</strong>trol&Polluti<strong>on</strong> TreatmentDeviceCompressi<strong>on</strong> Z<strong>on</strong>eMetering Z<strong>on</strong>eDie z<strong>on</strong>eApprox. temp. 190 o - 200 o CApprox. temp. 225 o CApprox. temp. 240 o CAcid ByproductWater CoolingPolluti<strong>on</strong> freeemissi<strong>on</strong> toatmospherePalletizing<strong>Plastic</strong>GranulesPhoto:The Pilot Plant showing plastic waste recycling through envir<strong>on</strong>mentally soundmanner14


4.0 Status of <strong>Plastic</strong> <strong>Waste</strong> <strong>Management</strong> –At a Glance(Updated <strong>on</strong> 30.05.2012)S. No. Items Descripti<strong>on</strong>1.Total Populati<strong>on</strong> 2008(As per World Bank).1139964932 (Say 114 Milli<strong>on</strong>)2.Estimated <strong>Plastic</strong> Producti<strong>on</strong> in2008.8 Milli<strong>on</strong> t<strong>on</strong>s3.<strong>Plastic</strong> <strong>Waste</strong> Generati<strong>on</strong>Per YearPer Day(C<strong>on</strong>sidering: 70% as waste)*5.6 Milli<strong>on</strong> t<strong>on</strong>s/Year 15342.46 t<strong>on</strong>s/day4.<strong>Plastic</strong> waste Generati<strong>on</strong> perPer YearPer Daycapita.4.91 kg/Year 13.45 gm/day5.6.7.8.<strong>Plastic</strong> <strong>Waste</strong> Collecti<strong>on</strong>(Estimated: 60% by weight)Uncollected <strong>Plastic</strong> <strong>Waste</strong>(Estimated: 40% by weight)a) CPCB study <strong>on</strong> MSWgenerati<strong>on</strong> in 60 major cities(2010-11)b) CPCB study <strong>on</strong> <strong>Plastic</strong>waste generati<strong>on</strong> in 60 majorcities (2010-11)No. of <strong>Plastic</strong> Manufacturer andRecycling Unit in Industrial areaPer YearPer Day3.36 Milli<strong>on</strong> t<strong>on</strong>s /Year 9205 t<strong>on</strong>s/dayPer YearPer Day2.24 Milli<strong>on</strong> t<strong>on</strong>s /Year 6137 t<strong>on</strong>s/dayPer YearPer Day1.8466080 Milli<strong>on</strong> t<strong>on</strong>s/Year 50592 t<strong>on</strong>s/day0.1277847 Milli<strong>on</strong> t<strong>on</strong>s/Year 3501 t<strong>on</strong>s/day5511(30 States and UTs)9. No. of Registrati<strong>on</strong> Granted 2108No of States and UTs Issued 15 [Goa, Haryana , Himachal Pradesh, Karnataka, Kerala Maharashtra,10.Separate Act/Notificati<strong>on</strong> Madhya Pradesh, Nagaland, Punjab, Meghalaya, Chandigarh,Lakshadweep Puducherry, Delhi, Rajasthan]11.12.Names of States and UTs Ban<strong>Plastic</strong>s Carry bags(i) Complete Ban(Through Notificati<strong>on</strong>/Act)(ii) Partial Ban(Through Executive Order)Details given as below11 [Chandigarh, Sikkim, Nagaland, Delhi, Haryana, HimachalPradesh, Tripura, Rajasthan, J&K, Andaman & Nicobar Island &Lakshadweep]10 [Andhra Pradesh, Arunachal Pradesh, Assam, Goa, , Karnataka,Orissa, Tamil Nadu, West Bengal, Mizoram, Uttar Pradesh]Names of States and UTs 03 [ Maharashtra:50 µ, Tamil Nadu:60 µ and Puducherry: 51 µ]13. Increased the thickness ofplastic carry bags i.e. >40 µ14. <strong>Plastic</strong> <strong>Waste</strong> Utilizati<strong>on</strong> (i) <strong>Plastic</strong> <strong>Waste</strong> can be utilized in road c<strong>on</strong>structi<strong>on</strong> such as in the Statesof Tamil Nadu, Karnataka, Maharashtra, Puducherry and HimachalPradesh etc.(ii) <strong>Plastic</strong> <strong>Waste</strong> can be co-processed in Cement kilns such as in theStates of Madhya Pradesh, Tamil Nadu, Orissa, Andhra Pradesh etc.15. Use of carry bags made fromcompostable plastic or materialAs per <strong>Plastic</strong> <strong>Waste</strong> (<strong>Management</strong> & Handling) (Amendment) Rules,2011, carry bags can be made from compostable plastic or materialc<strong>on</strong>firming IS/ISO:17088:2008Abbreviati<strong>on</strong> : MT= Milli<strong>on</strong> t<strong>on</strong>s, kg= Kilogram, gm = Gram, µ = micr<strong>on</strong>* CPCB report <strong>on</strong> “Report of the Committee to Evolve Rode Map <strong>on</strong> <strong>Management</strong> of <strong>Waste</strong>s in India”.15


5.0 Assessment and Quantificati<strong>on</strong> of <strong>Plastic</strong> <strong>Waste</strong> Quantificati<strong>on</strong> in Sixty CitiesCPCB has sp<strong>on</strong>sored a study to CIPET for Assessment and Quantificati<strong>on</strong> of<strong>Plastic</strong> <strong>Waste</strong> generati<strong>on</strong> in sixty major cities. The objective of study is givenbelow• To assess the type, nature and quantum of plastics waste in the countrythrough field survey and physical assessment at 60 towns and Cities.• Establish a Co-ordinati<strong>on</strong> mechanism with local Municipal/Metrocorporati<strong>on</strong>s in identifying the dump grounds/Localities of higher wastegenerati<strong>on</strong> for the physical assessment/characterizati<strong>on</strong> of MSW as perthe prescribed methodology.• To report <strong>on</strong> the existing methodology for collecti<strong>on</strong> of waste by urbanlocal bodies/Municipal bodies in different states of the country.• To suggest the viable and appropriate recycling technologies at majorcities with investment estimati<strong>on</strong> for effective <strong>Plastic</strong>s waste <strong>Management</strong>(based <strong>on</strong> “Zero <strong>Waste</strong> C<strong>on</strong>cept”)The preliminary findings of the study are given in the Table below:-Table 2Total <strong>Plastic</strong>City TMSW PMSW <strong>Waste</strong> (TPD)Kavaratti 2 12.16 0.24Dwaraka 18 8.28 1.49Daman 25 4.554 1.14Panjim 25 4.47 1.12Gangtok 26 11.12 2.89Jamshedpur 28 3.216 0.90Silvassa 35 6.077 2.13Port Blair 45 10.76 4.84Kohima 45 5.013 2.26Shimla 50 4.273 2.14Meerut 52 6.444 3.35Gandhinagar 97 4.361 4.23Shil<strong>on</strong>g 97 5.436 5.27Itanagar 102 5.352 5.46Agartala 102 5.712 5.83Aizwal 107 7.948 8.50Imphal 120 5.132 6.16Ranchi 140 5.915 8.28Kochin 150 6.288 9.43Dhanbad 150 5.008 7.51Guwahati 204 5.036 10.27Asansol 210 6.017 12.6416


City TMSW PMSWTotal <strong>Plastic</strong><strong>Waste</strong> (TPD)Dehradun 220 6.665 14.66Patna 220 5.696 12.53Raipur 224 10.607 23.76Rajkot 230 6.92 15.92Tiruvanandapuram 250 6.022 15.06P<strong>on</strong>dicherry 250 10.62 26.55Chandigarh 264 3.098 8.18Jammu 300 7.226 21.68Jaipur 310 5.085 15.76Vishakapattnam 334 9.033 30.17Nashik 350 5.822 20.38Bhopal 350 6.594 23.08Allahabad 350 5.377 18.82Jabalpur 400 5.175 20.70Bhubaneswar 400 7.862 31.45Madurai 450 5.059 22.77Varanasi 450 5.78 26.01Agra 520 7.863 40.89Srinagar 550 5.117 28.14Amritsar 550 4.44 24.42Vadodara 600 4.704 28.22Vijayawada 600 7.352 44.11Nagpur 650 6.984 45.40Coimbatore 700 9.473 66.31Faridabad 700 11.65 81.55Indore 720 8.805 63.40Ludhiana 850 5.962 50.68Surat 1200 12.468 149.62Lucknow 1200 5.886 70.63Pune 1300 7.971 103.62Kanpur 1600 6.666 106.66Bangalore 1700 8.483 144.21Ahmedabad 2300 10.5 241.50Kolkata 3670 11.59 425.35Hyderabad 4200 4.72 198.24Chennai 4500 9.54 429.30Mumbai 6500 6.477 421.01Delhi 6800 10.13 688.84Total MSW Generated in 60 citiesTotal <strong>Plastic</strong> <strong>Waste</strong> Generated in 60 cities: 48592 MT/Day: 3905.64 MT/Day17


6.0 Biodegradable & Compostable <strong>Plastic</strong>sCompostable <strong>Plastic</strong>s: The <strong>Plastic</strong>s that undergoes degradati<strong>on</strong> by biologicalprocess during composting to yield CO 2 , water, inorganic compounds andbiomass at rate c<strong>on</strong>sistent with other known compostable material and leave novisible, distinguishable or toxic residue. Biodegradable plastics made with biobasedpolymers have been available for many years. Their high cost, however,has meant they have never replaced traditi<strong>on</strong>al n<strong>on</strong>-degradable plastics in themass market.Types of Biodegradable <strong>Plastic</strong>s: There are several degradable plastic arereported such as: Biodegradable, Compostable, Hydro-biodegradable, Photodegradableand Biodegradable. Biodegradable <strong>Plastic</strong> Products: Starch-basedproducts including thermoplastic starch, starch and synthetic aliphatic polyesterblends, and starch, Naturally produced polyesters, Renewable resourcepolyesters such as PLA, Synthetic aliphatic polyesters, Aliphatic-aromatic (AAC)co polyesters, Hydro-biodegradable polyester such as modified PET, Watersoluble polymer such as polyvinyl alcohol and ethylene vinyl alcohol, Photodegradableplastics, C<strong>on</strong>trolled degradati<strong>on</strong> additive master batches7.1 Specificati<strong>on</strong>s for Compostable <strong>Plastic</strong>s (ISO 17088:2008)The Indian standards for compostable plastic is identical with ISO 17088 : 2008“Specificati<strong>on</strong> for compostable plastics” issued by the Internati<strong>on</strong>al Organisati<strong>on</strong>for Standardizati<strong>on</strong> (ISO) was adopted by the Bureau of Indian Standards. Thepurpose of this specificati<strong>on</strong> is to establish standards for identifying and labellingand labelling plastic products and materials that will compost satisfactorily in well-18


managed composting facilities where the typical c<strong>on</strong>diti<strong>on</strong>s of composting can bec<strong>on</strong>sistently obtained (i.e. a l<strong>on</strong>g thermophilic phase, aerobic c<strong>on</strong>diti<strong>on</strong>s,sufficient water c<strong>on</strong>tent, a suitable carb<strong>on</strong>/nitrogen ratio, etc.). Products meetingthe requirements outlined below are appropriate for labeling as “compostable”,“compostable in municipal and commercial facilities” or “biodegradable duringcomposting”.7.2 Methodology for testing biodegradable & compostable plastics7.2.1 In order to be identified as compostable, product and materials shall meetthe requirement of 6.3, 6.4 and 6.5 using appropriate laboratory testsrepresentative of the c<strong>on</strong>diti<strong>on</strong>s found in aerobic composting facilities. Whentesting finished articles and products, testing shall be c<strong>on</strong>ducted starting with thearticles and products in the same form as they are intended to be used. Forproducts and materials that are made in several different thicknesses ordensities, such as films, c<strong>on</strong>tainers and foams, <strong>on</strong>ly the thickest or most denseproducts and materials need to be tested as l<strong>on</strong>g as the chemical compositi<strong>on</strong>and structure remains otherwise the same.7.2.2 Test samples shall not be subjected to c<strong>on</strong>diti<strong>on</strong>s or procedures designedto accelerate disintegrati<strong>on</strong> prior to testing as described in 6.3 or 6.47.2.3 If the products or materials under test include fillers, the fillers shall bepresent when the products or materials are tested as described in 6.3, 6.4 and6.5. However, their inorganic carb<strong>on</strong> c<strong>on</strong>tent shall be excluded from themineralizati<strong>on</strong> calculati<strong>on</strong>s in 6.4. Products or materials to which fillers aresubsequently added, or in which the filler c<strong>on</strong>tent is changed shall be retested todem<strong>on</strong>strate that the new material meets the requirements of 6.3, 6.4 and 6.5.Manufacturers may establish an acceptable range by testing the highest and thelowest c<strong>on</strong>centrati<strong>on</strong>s. Examples of fillers include (but are not limited to) calciumcarb<strong>on</strong>ate and titanium dioxide.7.2.4 Products or materials to which catalysts are subsequently added, or inwhich the c<strong>on</strong>tent of the catalyst is changed, shall be retested to dem<strong>on</strong>stratethat the new material meets the criteria specified in 6.3, 6.4 and 6.5.19


Manufacturers may establish an acceptable range by testing the highest and thelowest c<strong>on</strong>centrati<strong>on</strong>s. Examples of fillers include (but are not limited to) organometalliccompounds such as metal carboxylates and metal complexes.7.3 Disintegrati<strong>on</strong> during compostingA plastic product is c<strong>on</strong>sidered to have dem<strong>on</strong>strated satisfactory disintegrati<strong>on</strong>if, after 845 days in a c<strong>on</strong>trolled composting test, no more than 10% of its originaldry mass remains after sieving through a 2,0 mm sieve. The test shall be carriedout in accordance with ISO 16929, ISO 20200,ISO 14855-1 or ASTM D 5338under thermophilic composting c<strong>on</strong>diti<strong>on</strong>s without the CO 2 -trapping equipment.7.4 Ultimate aerobic biodegradati<strong>on</strong>7.4.1 A plastic product is c<strong>on</strong>sidered to have dem<strong>on</strong>strated a satisfactory rateand level of biodegradati<strong>on</strong> if, when tested in accordance with ISO 14855-1 ISO14855-2 or ASTM D 5338, it achieves the ratio of c<strong>on</strong>versi<strong>on</strong> to carb<strong>on</strong> dioxide(co2 / thCO2) specified in 6.3.2 within the time period sopecified in 6.3.3.The ultimate aerobic biodegradability shall be determined for the whole materialand for each orgaic c<strong>on</strong>stituent which is present in the material at a c<strong>on</strong>centrati<strong>on</strong>of more than 1% (by dry mass).C<strong>on</strong>stituents which are present at c<strong>on</strong>centrati<strong>on</strong>s of less than 1% do not need todem<strong>on</strong>strate biodegradability. However, the sum of such c<strong>on</strong>stituents shall notexceed 5%.7.4.2 For all piolymers, 90% of the organic carb<strong>on</strong> (relative to a positive-c<strong>on</strong>trolreference material) shall have been c<strong>on</strong>verted to carb<strong>on</strong> dioxide by the end ofthe test period (see 6.3.3.) both the positive c<strong>on</strong>trol and the test sample shall becomposted for the same length of time and the results compared at the same20


point in time after the activity of both as reached a plateau. The positive c<strong>on</strong>trolused shall be microcrystalline cellulose.As an alternative, 90% (in absolute terms) of the organic carb<strong>on</strong> shall have beenc<strong>on</strong>verted to carb<strong>on</strong> dioxide by the end of the test period.NOTE Although the biodegradati<strong>on</strong> test includes the c<strong>on</strong>versi<strong>on</strong> of thepolymers into biomass and humic substances in additi<strong>on</strong>s to carb<strong>on</strong> dioxide, norecognized standard test methods or specificati<strong>on</strong>s exist for the quantificati<strong>on</strong>s ofthese c<strong>on</strong>versi<strong>on</strong> products. When such tests and specificati<strong>on</strong>s becomeavailable, this Internati<strong>on</strong>al Standard may be revised.7.4.3 The test period shall be no l<strong>on</strong>ger than 180 days.7.5 No adverse effects <strong>on</strong> ability of compost to support plant growth andcompliance with regi<strong>on</strong>al and /or nati<strong>on</strong>al regulati<strong>on</strong>s7.5.1 In order to ensure that the composting of plastic product or material doesnot have any harmful effect <strong>on</strong> the finished compost or <strong>on</strong> the envir<strong>on</strong>ment andcomplies with appropriate regi<strong>on</strong>al and nati<strong>on</strong>al regulati<strong>on</strong>s, all requirements isspecified in 6.4.2 and 6.4.4 shall be met.7.5.2 The c<strong>on</strong>centrati<strong>on</strong> of regulated metals and other toxic substance in theplastic product or material shall not be less than 50% of those prescribed forsludges, fertilizers and composts in the country where the final product will beplaced <strong>on</strong> the market or disposed of.7.5.3 The plastic product or material shall c<strong>on</strong>tain a minimum of 50% of volatilesolids.7.5.4 The seedling germinati<strong>on</strong> rate of the finished compost and the plantbiomass in the compost shall be no less than 90% of that of corresp<strong>on</strong>ding blankcompost to which no test or reference material was added at the start of testing,21


determined in accordance with OECD Guideline 208 with the modificati<strong>on</strong>sspecified in Annex of EN 13432:2000.7.6 Merits <strong>on</strong> the use of biodegradable plastics:• Compost derived in part from biodegradable plastics increases the soilorganic c<strong>on</strong>tent as well as water and nutrient retenti<strong>on</strong>, while reducingchemical inputs and suppressing plant disease.• Biodegradable shopping and waste bags disposed of to landfill mayincrease the rate of organic waste degradati<strong>on</strong> in landfills while enhancingmethane harvesting potential and decreasing landfill space usage.• The energy required to synthesis and manufacture biodegradable plasticsis generally much lower for most biodegradable plastics than for n<strong>on</strong>biodegradableplastics. The excepti<strong>on</strong> is PHA biopolymers which c<strong>on</strong>sumesimilar energy inputs to polyethylene’s. New feedstock for PHA shouldlower the energy required for their producti<strong>on</strong>.• Biodegradable plastics also offer important envir<strong>on</strong>mental benefitsthrough, in many cases, the use of renewable energy resources andreduced greenhouse gas emissi<strong>on</strong>s.7.0 Way Forward for PWM• Setting-up of systematic mechanism for plastic waste collecti<strong>on</strong>,segregati<strong>on</strong> and disposal;• Recycling of plastic waste in an envir<strong>on</strong>mental friendly manner• Closure of industries in n<strong>on</strong>-c<strong>on</strong>forming areas• Utilizati<strong>on</strong> of plastic waste in road c<strong>on</strong>structi<strong>on</strong> (Polymer-coating overst<strong>on</strong>e aggregate);• Co-processing of plastic waste in cement kiln;.• Widespread mass awareness programme <strong>on</strong> use of plastic packaging,and its impact <strong>on</strong> envir<strong>on</strong>ment, <strong>on</strong> littering;• Extended Producer Resp<strong>on</strong>sibility (EPR) or Corporate SocialResp<strong>on</strong>sibility (CSR) in management of plastic waste;• Use of bags made from alternate materials i.e. biodegradable andcompostable films, jute cloth, paper etc.22

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