MV154 SERIES - Stroje

Highest rigidity frame in this class:Static rigidity > 50 N/μm(Competitors at 20 – 30 N/μm)3

Type BN15R – THE BEST MOTOR SPINDLE IN THIS CLASS.15,000 min -1 , 42 kw, 201 NmVibration displacement ≦ 0.7 μma) Use most advanced synchronous motor technology- 30% higher torque & power to the same size asynchronous motor.- Very high first natural frequency, supplying excellent kinematicsand achieve ≦ 0.7 μm vibration displacement at high speed.b) Four Ø70 mm angular contact hybrid ball bearings under fixed preload:- Higher rigidity.- Less thermal expansion.Compared with competitors spring preload spindles.TORQUENm250225200175150125100755025002000PowerTorque15,000 min -1POWERkW5042 KW (S6-25%)45201 Nm (S6-25%) 36 KW (S6-40%) 40172 Nm (S6-40%) 31.5 KW (S1) 3530150 Nm (S1)25201510504000 8000 12000 150006000 1000014000Type BN25R – THE BEST MOTOR SPINDLE IN THIS CLASS.25,000 min -1 , 61 kw, 97 Nm with popular HSK A63.Vibration displacement ≦ 1.0 μm.TORQUEPowerPOWERNmTorque25,000 min -1kW1306561 KW (S6~25%)120601105551 KW (S6~40%)1005097 Nm (S6~25%)904542 KW (S1)804081 Nm (S6~40%)7035605067 Nm (S1)3025403020152010010500 2000 6000 10000 14000 18000 22000 250004000 8000 12000 16000 20000 2400010

Heavy dutyPlunge milling: Ø35 mmWorkpiece: S45CS= 1,400 min -1F= 700 mm/mint= 1 mmMODEL MV154M11

High speedFine drilling: Ø0.3 mmWorkpiece: S45CS= 15,000 min -1F= 50 mm/mindepth= 2 mm12

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Thermal managementTo meet more and more severe “ WORKING ACCURACY ” requirements, our“ THERMAL MANAGEMENT ”:1 Coolant through ball screw (CTB) to keepa) Under ± 10 μm repeatability on X, Y & Zb) Stable rigidity on ball screw system2 Spindle cooling circuit3 Motor cooling circuit (for coupling spindle)4 Motor housing cooling circuit (for coupling spindle)5 Head stock cooling chamber (for coupling spindle & motor spindle)6 Large capacity oil cooler6123456= Standard = Option = N / ABelt spindle Coupling Motor spindle9 12 15 15 15 2514

Chip to chip time: 4 sec16

Better chip flow by augers direct to the rearScraper or hinge type chip conveyorLarge volume wash down coolant18

19B

A Swiveling operator panelB Single door design open at 900 mm (1,200 mm on L)C Spindle to front at a convenient 755 mm (805 mm on L)D Table to front-easy access 170 mm (220 mm on L)ACD20

Technical dataTechnical DataWork rangeMV154E / MV154ELEconomicMV154P / MV154PLPerformanceMV154M / MV154LMMold & Die/9B /12B /15B /9B /12B /15B 15C /15M 25M 15C /15M 25MTable size (mm) 900 x 500 / 1,200 x 500 900 x 500 / 1,200 x 500Travel X (mm) 700 / 1,020 700 / 900Y (mm) 530 500Z (mm) 560 560Table load capacity (kg) 500 500Feed driveFeed forceX (N)4,712 4,712 (F) / 6,951 (T) 17,279 (F) / 16,965 (T)Y (N) 4,712 4,712 (F) / 6,951 (T) 17,279 (F) / 20,499 (T)Z (N) 11,519 11,519 (F) / 11,310 (T) 23,562 (F) / 20,499 (T)Rapid movement X/Y/Z (m/min.) 40 / 40 / 36 40 / 40 / 36 24Acceleration X/Y/Z (m/s 2 ) F 7 / 6 / 5 7 / 6 / 5T - 6 / 5 / 510 / 10 / 8.5Dia. & pitch of the ball screw Ø45 / P =16 / 16 / 12 Ø45 / P =8 / 8 / 8Position accuracyISO 230-2 / JIS in X/Y/Z (mm) 0.015 (1) / 0.0080.003 / 0.0020.005 / 0.0030.008 (1) / 0.004 (Linear encoder) (Linear encoder)Main spindleSpindle model40 TaperSpindle taperBBT40BBT40BBT40BBT40 HSK A63HSK A63HSK A63BBT40 HSK A63Max. spindle speed 9,000 12,000 15,000 9,000 12,000 15,000 15,000 15,000 25,000 15,000 15,000 25,000Spindle base speed F 938 (2) 1,250 (2) 1,563 (2) 1,400 - - 1,400 - -1,125 1,500 1,875T - 1,500 2,000 5,880 1,500 2,000 5,880Spindle output KW (S6-40%) F 15 22 (2) 22 - - 22 - -T - 25 25 36/42 (3) 51/61 (3) 25 36/42 (3) 51/61 (3)Spindle output torque Nm (S6-40%) F 153 (2) 115 (2) 92 (2) 187 (2) 140 (2) 112 (2) 150 - - 150 - -T - 212 159 127 159 172/201 (3) 81/97 (3) 159 172/201 (3) 81/97 (3)Spindle transmission F Belt--Belt CouplingCouplingT - Motor spindle Motor spindleSpindle diameter (mm) Ø70 Ø65 Ø70 Ø65Tool changerTool selectionRandomMagazine positions 3048 / 60Max. tool diameter (mm) 76.2Max. tool dia. due to neighbor pots are empty 125 75 125 75Max. tool length (mm) 280 200 280 200Max. tool weight (kg) 7 4.5 7 4.5CTC time-ISO 10791-9 (sec.) - 60Hz 5 4 8 4 8Note: (1) Feed at 3 m/min(2)(S3-25%)(3)(S6-25%)21

Main spindle ControlBelt spindle - 9,000 min -1 & 12,000 min -1 & 15,000 min -1 (F) : FANUC - QUASER mill i (For E type)Coupling spindle - 15,000 min -1 - 18iM-B (For P type)Motor spindle - 15,000 min -1 & 25,000 min -1 - 31iA (For M type)(T) : HEIDENHAIN - iTNC530 (For P & M type)Technical DataMV154E / MV154ELEconomicMV154P / MV154PLPerformanceMV154M / MV154LMMold & Die/9B /12B /15B /9B /12B /15B 15C /15M /25M 15C /15M /25MCoolant systemCoolant tank capacity (Liter) 400Pump capacity- Nozzle coolant- Through spindle coolant60 L / min., 2 bar25 L / min., 8 bar 25 L/min., 20 bar- Wash down60 L / min., 2 barMachine sizeHeight (mm)2,800 2,985 2,955 2,985 2,955Floor space W x D (mm) 2,235 x 2,420 / 2,515 x 2,470Weight (kg) 6,400 / 6,850ConnectionsMain power200V / 60Hz, 400V / 50HzPower consumption (KVA) 20 25 30 45 55 30 45 55Standard / Option accessories:QUASER mill iFANUC 18iM-BFANUC 31iAFANUC 3 "O" package (RISC, Data Servo, Al nano HPCC)HEIDENHAIN iTNC530HEIDENHAIN Option2Tooling - ISO40- BT40- DIN- HSK A63ECO cooling systemSpindle oil chiller30 position tool magazine48 / 60 position tool magazine4th axis preparationØ250 mm rotary table & tail stockLinear encoder absolute 0.05mSpindle nose thermal compensation package (Z direction < 15m)*Tool length / breakage measurementCoolant system8 bar through spindle coolant20 bar through spindle coolantCoolant wash down & wash gunScrape typeChip conveyorHinge typeStainless steel chip panMist collectorDual work lightMachine status lightCE & EMCNote: * Package cover following items : spindle oil chiller, Z axis linear scale & QUASER's software.= Standard = Option = N / AMV154 / MV154LE P M/9B /12B /15B /9B /12B /15B 15C /15M /25M 15C /15M/25M22

MV154EL & MV154PL & MV154LM9B/12B/15B 2,80015C 2,98515M/25M 2,955A2,772215R660R6603,060 (60 ATC)R5152,470AZ=560mmY-XX=1,020mm+X1,377845 1505181,922DOOR OPEN=1,200mm2,51585˚370290805 Y=530mm18H 8100 100 100 100 5050Ø22Ø17Ø7M16X2.0P14.026 1.52425 19.10644.106120045˚Ø18.796Ø22.5Ø17Ø7500M16X2.0P1211.15228.1 16.444.51.7545˚30Ø18.9532DIN (69872-A)M16X2.0P26Ø125Ø75Ø1930˚Ø7Ø17Ø23205415˚LPlease ref. page2124

very classic craftsmanship combined with most advancedmodern equipments in a clean environment…26

www.quaser.com09022004 TEL: 04-24733326 Fold here for filing!MV154-03-2009